Krone LOAD CARRIER Operating Instructions Manual
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Krone LOAD CARRIER Operating Instructions Manual

Turnframe trailer
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OPERATING INSTRUCTIONS
LOAD CARRIER
Turnframe trailer, Central axle traile
505410638-02
EN

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Summary of Contents for Krone LOAD CARRIER

  • Page 1 OPERATING INSTRUCTIONS LOAD CARRIER Turnframe trailer, Central axle traile 505410638-02...
  • Page 2 Dear Customer, These are the operating instructions for the KRONE vehicle you have pur- chased. These operating instructions contain important information for the proper use and safe operation of the KRONE vehicle. If these operating instructions should become completely or partially unus- able for any reason, you can order replacement operating instructions for your KRONE vehicle by stating the item number.

  • Page 3: Table Of Contents

    Running gear operation ................ 22 Using wheel chocks .................. 22 5.1.1 Wheel chocks without anti-theft device............ 22 5.1.2 Wheel chocks with anti-theft device.............. 22 5.1.3 Wheel chocks with spring-clip mount..............  22 Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 4 Post depot.......................  52 5.18.2 Lath depot.......................  53 5.18.3 Bracket for Multi Block beams ................  54 5.19 Tool box ...................... 54 5.20 Water tank ......................  55 5.21 Fire extinguisher .....................  55 Superstructure operation................ 57 Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 5 Using the Multi Safe system ................ 97 8.7.1 Using the Multi-Lock external frame ...............  97 8.7.2 Using the Multi Lash lashing rings .............. 98 8.7.3 Using the Multi Flex chain adapter .............. 98 Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 6 Plugs and socket pin assignments ...............  121 13.2.1 Connector .....................  121 13.2.2 Socket S (white) ISO 3731, 7‑pin .............. 122 13.2.3 Socket N (black) ISO 1185, 7-pin .............. 122 13.2.4 Socket ISO 12098, 15-pin................ 122 Index ...................... 124 Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 7: Information About This Document

    The warranty conditions can be found in our general terms and conditions of busi- ness. INFO If you have any questions, please contact KRONE customer service (see "12.2 Cus- tomer service and support", pg. 120) Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 8: Retention Of Documents

    ð Intermediate action result Vehicle ID number ü Result of the action Approved total mass INFO Total mass on the coupling point Additional information and tips. Technically approved axle loads Technically approved total mass Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 9: Copyright

     ○ published, or  ○ made public by other means. The copyright to these instructions remains with Fahrzeugwerk Bernard KRONE GmbH & Co. KG, D‑49757 Werlte Violations oblige compensation for dam- ages. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 10: Safety

    In WARNING the widened condition, approx. 500 mm of Possible serious injury caused by crushing additional loading width per side is avail- able. This means a maximum total loading Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 11: Personnel Qualification And Requirements

    In the operating instructions, a distinction is made between  ○ Do not use the roof tarp lifting device if ice sheets have already formed on the  ○ Operator, roof tarp.  ○ Driving staff, and  ○ Skilled craftsmen. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 12: Driving Staff

     ○ Motor Vehicle Traffic Regulations and ► Before loading, make sure that the Motor Vehicle Construction and Use trailer is suitable for the goods to be Regulation, C.U.R., and carried. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 13: Information, Warning, And Mandatory Signs

    Roll stability support Prevents the trailer (RSS) from tipping over Hazard lights Serve to indicate a traffic hazard Wheel chocks Prevent accidental rolling away when parking/unhitching Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 14: General Safety Instructions

    Incorrect load distribution as well as im- components used. properly secured loads can lead to danger- ous road handling and serious accidents or damage to the vehicle. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 15: Notes About Legal Regulations

    Do not allow op- erating materials to come into contact with the skin, eyes, or clothing. Clean affected skin areas with water and soap. If it enters Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 16: Warranty And Liability

    ► Drive with the correct tyre inflation quirements and prohibitions of these pressure. operating instructions and the operat- ing instructions for the accessories,  ○ Failure to follow the instructions, re- quirements and prohibitions of the maintenance instructions, Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 17: Vehicle Overview

    Fig. 3-1: Central axle trailer with sliding curtain semitrailer Sliding curtain superstructure Rear gantry Rear underrun protection Axle assembly Side collision protection Control unit for brake system/air suspension Drawbar wale Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 18 Turnframe trailer (2-axle) with sliding curtain superstructure Sliding curtain superstructure Rear gantry Rear underrun protection Axle assembly Tool box (option) Control unit for brake system/air suspension Side collision protection Draw fork Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 19 Turnframe trailer (3-axle) with sliding curtain superstructure Sliding curtain superstructure Rear gantry Rear underrun protection Axle assembly Tool box (option) Control unit for brake system/air suspension Side collision protection Draw fork Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 20 Control unit for brake system/air suspension Side collision protection Draw fork Usage designs The Load Carrier is a trailer with a sliding curtain superstructure or a full-tarp super- structure. It is designed as a turnframe trailer or as a central axle trailer. The turn- frame version of the Load Carrier can have two or three axles.

  • Page 21: Commissioning

    ► Check that the documentation provided is complete. ► Familiarise yourself with the product and the documents. ► Obtain instruction on operation and ask questions if necessary. ► Collect with a suitable tractor unit. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 22: Running Gear Operation

    ► Secure the wheel chocks with the safety split pins. ü The wheel chocks are stowed and se- cured. 5.1.2  Wheel chocks with anti-theft device Removing the wheel chocks ► Remove safety split pin. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 23: Putting On The Wheel Chocks

    ► Move the landing leg winches into  ○ High gear (extending/retracting the driving position before driving off. landing leg winches) ► Secure the crank in its holder before  ○ Load speed (raising/lowering the starting to drive. trailer) Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 24 ► Lift the hand crank from the bracket. ► Crank up the landing leg winch until it ► Engage the hand crank on the crank is unloaded. drive shaft until it locks into place. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 25: Rear Braces

    ► Before departure, ensure that the ► Apply the parking brake (see "5.9.2 hand crank is in the driving position Parking brake", pg. 37) and secured. Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 26 ► Take the hand crank from the bracket. and remove the bolt for the folding ► Engage the hand crank on the crank mechanism. drive shaft until it locks into place. ► Fold down the rear brace. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 27: Draw Fork

    A tool is used to adjust the length. ü The trailer is supported at the rear only by the rear braces. Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 28 Tension spring with turnbuckle, version 2 Lock nut Turnbuckle Draw fork ► Loosen the lock nut. ► Use the turnbuckle lever to turn the turnbuckle until the coupling ring has reached the required height. Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 29 Nut with threaded bolt crown nuts from the threaded bolt to- Retainer plate gether. ► Remove the threaded bolts. ► Unhitch the trailer (see "7.2 Hitching and unhitching the trailer", pg. 88) Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 30: Drawbar Wale

    Flat washer Plug-in bolt ► Unhitch the trailer (see "7.2 Hitching and unhitching the trailer", pg. 88) ► Remove the safety split pin from the plug-in bolts. ► Remove the flat washers. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 31: Supply And Control Connections

    ü The plug-in bolts are properly secured. ► Replace damaged rubber seals or damaged coupling heads on the tractor unit and trailer. ► Ensure that the EBS plug is properly locked. Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 32 Vehicle lighting socket S ISO 3731, 7- heads. Clean if necessary. pin (white) ► Always connect the brake compressed Supply compressed air coupling (red) air coupling (yellow) first. ► Connect the supply compressed air coupling (red). Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 33 þ The parking brake on the trailer is ap- plied (see "5.9.2 Parking brake", pg. 37) þ The parking brake on the trailer is ap- plied (see "5.9.2 Parking brake", pg. 37) Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 34: Blind Couplings

    ► On unhitched trailers, always plug the lines and plugs of all supply and con- trol connections into their designated blind couplings. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 35: Draining The Compressed Air Tanks

    ► Monitor the automatic coupling force Fig. 5-18: Compressed air tank control to harmonize the brake power. Compressed air tank ► Pay attention to the sticker on the Water drain valve trailer. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 36: Service Brake

    It is therefore sensible to observe the braking behaviour of the tractor com- bination and to adjust it if necessary. Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 37 "5.9.3 Emergency release devices for the park- ing brake", pg. 38) Abgesenkt Abgesenkt Lowered Lowered Fahrt Fahrt Drive Drive 515040284-01 515040284-01 Fig. 5-20: Service brake for the turnframe trailer Black control knob (manoeuvring) Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 38: Emergency Release Devices For The Parking Brake

    ► Use wheel chocks to prevent the trailer from rolling away. ► Insert the emergency release screw in its holder before starting to drive. Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 39 ► Loosen the retainer nut and flat according to the model and differ from the washer. figure shown. ► Remove the emergency release screw from the holder. ► Open the cap. Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 40 ► Deactivate the emergency release device on all the spring storage devices. ü The emergency release device is de- activated and the service and parking brakes are functional. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 41: Air Suspension

    (e.g. to adjust it for a ramp) can be adjus- 515040284-01 ted in two ways: Fig. 5-26: Example pictogram of mechanic- ally controlled air suspension  ○ Manually  ○ Electronically controlled Also observe the enclosed supplier documentation. Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 42 KRONE trailers with electronically con- trolled air suspension can be optionally equipped with various electronic control devices (control box, SmartBoard, elec- tronic buttons, etc.). Fig. 5-28: Example of a control box (Wabco) Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 43: Lift Axles

    The control switch for manual lift axle con- trol is on the control unit. Controlling a fur- ther lift axle is done on the same control Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 44: Rigid Axle

    ► Only use the built-in step-on devices. ► Do not jump down from the load com- partment. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 45: Folding Telescopic Ladder

    Sliding in and securing the telescopic scopic ladder is properly secured. ladder KRONE trailers can be equipped with a ► Slide in the telescopic ladder com- folding telescopic ladder at the rear. pletely using the handle. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 46: Fold-Down Steps

    Folded-down side collision protec- tection folded down and locked in tion ((rear view)) place on both sides. Drilled hole for the plug-in bolt while folded up Plug-in bolts with spring pin Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 47: Spare Wheel Bracket

    ► Check the spare wheel bracket for Fig. 5-36: Spare wheel with basket storage damage. version 1 ► Immediately repair the spare wheel Storage basket bracket if defective. Rim holder Securing device Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 48 ► Let out the support cable until the spare wheel bracket can be fastened to the rim. ► Turn the crank counter-clockwise and slowly lift the spare wheel using the winch until the support cable is slightly tensioned. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 49: Spare Wheel In The Pallet Storage Box

    ► Insert the screws into the bracket. ► Screw the tubular nuts onto the screws. ► Screw in the tubular nuts clockwise us- ing the retainer rod. ► Insert the retainer rod into the tubular nuts. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 50: Changing The Spare Wheel

    Please consult the The weight of a falling spare wheel can axle manufacturer's supplier docu- cause injuries. mentation for the specified tightening ► Work carefully when changing a spare torque. wheel. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 51: Storage Box

    Fig. 5-39: Storage box Tension lock Spring cotter pin Opening the storage box ► Remove the spring cotter pin. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 52: Depots

    The pallet storage box is open. Closing the pallet storage box ► Pull out the lid from the guide rails by the handles and simultaneously fold it up carefully. ► Close the tension locks. Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 53 ü The laths are locked and secured. out! Laths that are not properly secured can fall out while driving and cause accidents. ► Drive only with properly stored and secured laths. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 54: Tool Box

    ► Fold up the locking flap. ► Insert the spring cotter pin. ► Open the lid. ü The Multi Block beam is hooked on ü The tool box is open. and secured. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 55: Water Tank

    The water tank is installed on structions can be found on the housing of the frame under the chassis and is used to the fire extinguisher. transport water. Fig. 5-47: Storage box Quick-release fasteners Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 56 Placing the fire extinguisher in the stor- age box ► Insert the fire extinguisher. ► Close the lid. ► Close the quick-release fasteners on the lid. ü The fire extinguisher is inserted in the storage box. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 57: Superstructure Operation

    ð The lock lever snaps out, the door ► When opening the doors or rear walls, is unlocked. always watch out for falling loads. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 58: Door Latch Of Dual-Action Design

    If there are two door lock levers, close both at the same time. ► Firmly press the door lock lever so that the lock engages. Fig. 6-4: Door lock with two-handed opera- tion Anti-tilt device Door lock lever Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 59: Door Stop And Door Fix

    ► Close the right door lock in the same way. ü Both door locks are closed. Fig. 6-5: Pulling the door stop outwards Door leaf swung open Door stop ► Pull out the door stop against the spring force. Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 60 Release the door from the door stop Fig. 6-9: Door Fix ► Move the door stop outwards from the swivelled open door. Door Fix Lever for Door Fix þ The door leaf is open. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 61: Rear Wall

    ► Check that the rear wall is locked be- fore every trip. Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 62 The rear wall is closed. ► Fold the rear wall down by approxim- ately 135°. ► With a second person, slide off the rear wall to the right. ü The rear wall has been removed. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 63: Door Retainer Chain

    Hooking on the door retainer chain documentation. ► Fold down the rear wall to the hori- zontal position. ► Hook the door retainer chain onto the bracket. ü The door retainer chain is hooked on. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 64: Top Flap

    ► Pull down the top flap against the res- Unsuitable charging cables may tear or istance of the gas pressure springs. break and cause fires. ► Only use coiled flex cables. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 65: Sliding Curtain Superstructure

    (see "6.2.2 Curtain buckle", pg. 66) ► Close the tail lift. Along with the board walls, the side curtain ü The top flap is closed. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 66: Curtain Buckle

    ► Place the strap hook around the lower edge of the curtain. ► Press the lock back into the locked po- sition until it locks into place. ü The curtain buckle is closed. Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 67 ► Press the lock back into the locked po- ü sition until it locks into place. The curtain buckle is closed. ü The curtain buckle is closed. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 68: Curtain Cramps And Rubber Expanders

    6.2.4  Front curtain tensioning device For quick loading and unloading of partial loads in the front area of the load compart- ment, it is also possible to open the side Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 69 ► Lift the channel rail together with the curtain onto the bracket. ► Tighten the curtain using the rear cur- tain tensioning device (see "6.2.5 Rear curtain tensioning device", pg. 70) Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 70: Rear Curtain Tensioning Device

    ► As soon as the curtain has reached the required tension, push the tension ratchet back to the locking position. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 71: Lateral Load Compartment Limiter

     ○ one set of lath sockets above the floor, ing and unloading. each for four plug-in laths. KRONE trailers are equipped with several board walls on each side. The board walls each have two to four locks. Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 72 ► Snap the locks into place to lock the ► Fold up the board wall. board wall. ü The board wall has been inserted. ü The board wall is closed. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 73: Centre Posts

    The locking levers on the posts are under tension. There is the risk of crushing when opening the locking lever. ► Hold the locking lever with one hand when opening. Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 74 A tele- Fig. 6-29: One-part centre post scopic piece inside the posts adjusts to Flat lath sockets match the height difference. Depending on their design, telescopic fold-out posts have Lath depot Locking lever Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 75 Swivelling the post away from the vehicle ► Swivel the posts away from the vehicle. Fig. 6-32: Optional design of the centre post Plugging unit Flat lath sockets Lock Locking lever Lath depot Post pockets Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 76 Using the plugging unit, the superstructure height can be adjusted in 50-mm increments. Fig. 6-36: Locking lever folded down Fastening mechanism on the locking lever Post pockets Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 77: Full-Tarp Superstructure

    The board walls are locked on the centre posts as well as on the corner posts. The plug-in laths are seated in the lath sockets of the posts. Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 78 The posts are stored on a post socket on the chassis and are guided into the ex- ternal beam guide on the roof frame at the top. Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 79 ► Proceed with the utmost caution when lifting out the posts. þ The centre posts are prepared for re- moval (see "6.3.1 Centre posts", pg. 77) Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 80: Opening And Closing The Side Curtain/Rear Curtain

    The post has been inserted. curtain with a plug-in lath. ► Fold up the board walls and lock them. ü The curtain is open. Closing the curtain ► Let the curtain down. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 81: Lateral Load Compartment Limiter

    ► Do not drive with folded-down board corner posts. walls. Depending on their design, the posts have ► Fold down board walls only for load- ing and unloading. Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 82 Inserting the board wall Closing the board wall ► With a second person, slide the board wall onto the hinges from the right- ► Swivel up the board wall. hand side. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 83: Roofs

    ► Remove the securing rope and, if ne- documentation for information about cessary, the diagonal rope of the slid- the superstructure and the operation of ing roof on the front wall side. the sliding roofs. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 84: Fixed Roof (Full-Tarp Superstructure)

    Fixed roofs must be dismantled for crane sonal injury and material damage. loading/unloading. ► Lower the roof before every trip. Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 85 The roof can be lifted separately at the front and the rear. Fig. 6-50: Closing the drain valve Drain valve ► Fully slide the side curtain to the side. Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 86 ð The centre posts have been adjus- pumps in the corner posts by one turn ted to the superstructure height. counter-clockwise. ü The drain valves are opened. ü The lifting roof is lowered. Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 87 SUPERSTRUCTURE OPERATION ► Lower the lifting roof until it rests on the adjustment bolts. ü The lifting roof rests on the adjustment bolts. ü The superstructure height has been adjusted. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 88: Road Operations

    ► Park the trailer on solid and level ground to prevent the draw fork from  ○ Is the air suspension in the driving po- moving uncontrollably. sition? Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 89 ü The central axle trailer is hitched and design match? ready to drive.  ○ Do the position of the draw gear and the coupling height match? Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 90 ü The turnframe trailer is hitched and design and the trailer's coupling eye ready for travel. design match?  ○ Do the position of the draw gear and the coupling height match? Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 91: Manoeuvring The Trailer Without A Connected Compressed Air Supply

    (see "5.9.1 Service brake", pg. 37) ► The trailer brake is released. be released. ü The trailer can be manoeuvred. ► Pull out the black control knob for the service brake again after manoeuvring. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 92: Parking The Trailer Safely

    (see "5.1 Using wheel chocks", pg. 22) ► Extend the landing leg winches (see "5.2 Landing leg winches", pg. 23) ► Extend the rear braces, if present (see "5.3 Rear braces", pg. 25) Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 93: Loading And Securing

    In case of doubt, have partment. the axle loads checked at a suitable weighing station. ► Comply with current national and in- ternational regulations on load secur- ing. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 94: Using Straps

    The axle loads can vary due to the various loading conditions of the trailer. Informa- tion on the permitted axle loads can be obtained either from the type plate or the vehicle documents. Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 95 Tie-down lashing, angular lashing, and di- agonal lashing can be achieved with lash- ing material such as lashing belts, lashing chains, and lashing cables. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 96: Ensuring Form-Fitting

    The telescopic lock ► Fill stowage gaps in the middle with rods are equipped with spring-loaded slid- packs of wood chip for example. ► Secure the load, e.g. by lashing it down. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 97: Additional Aids

    ► Remove the telescopic lock rod. ü The telescopic lock rod has been re- moved. Fig. 8-6: Multilock external frame Lashing hole Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 98: Using The Multi Lash Lashing Rings

    Multi Flex chain adapter Hook mount Hook for Multi Flex chain adapter ► Attach the hook for the Multi Flex chain adapter to the lashing holes on the Multilock external frame. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 99: Using The Multi Flex Flat Chain Adapter

    Multi Lock external frame ü The Multi Flex Flat chain adapter has using two fastening hooks each (see "8.7.1 been inserted. Using the Multi-Lock external frame", pg. 97) Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 100 ► Remove the Multi Block beam. the vehicle. ► Remove the plug-in brackets from the Multi Lock external frame. ü The Multi Block system has been re- moved. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 101: Using The Multi Wall System

    Multi Wall load securing system. The Multi ► Remove the Multi Wall supports and Wall system can be used as a load com- the Multi Wall transverse beam from the storage box (see "5.16 Storage box", pg. 51) Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 102: Using The Multi Fix System

    (see "8.7.1 Using the Multi-Lock external Fig. 8-17: Recesses on the Multi Wall trans- verse beam ► Insert the Multi Wall transverse beam with the recesses into the square openings of the Multi Wall support and fasten. Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 103 Using the Multi-Lock external frame", ► Assemble the connection profiles. pg. 97) ► Attach the hook on the lock lever to the hook on the footing beam without lock lever. ► Close the lock lever. Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 104 ► Pull the tension straps through the eyelets of the safety nets. ► Hook the tension straps onto the Multi- lock external frame. ► Lash the tension straps. ü The steel pipes are secured. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 105: Troubleshooting In The Event Of Faults

    ► Have repairs/replacements performed by a spe- cialist workshop. ► In addition to the operating instructions for the KRONE Trailer Axle, also observe the operating instructions for the tractor unit and the trailer. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 106: Checking The Lift Axle Control

    All components and the con- ► In case of faults, have the lift axle con- trol inspected by an authorised spe- cialist workshop. Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 107 KRONE website or re- quested from customer service (see "12.2 Customer service and support", pg. 120) ► Observe the operating and mainten- ance instructions of the installed sup- plied components. Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 108 Tractor unit Manufacturer Type New registration Tractor unit mileage Brake pads mileage ► Send the filled form and annexes to: Fahrzeugwerk Bernard KRONE GmbH & Co. KG Customer Service D-49757 Werlte email: kd.nfz@krone.de Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 109: Maintenance And Repair

     ○ Care and cleaning with lots of cold water.  ○ Maintenance ► Avoid warm water because it height-  ○ Repair ens the effect of the salt. Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 110  ○ Only use the appropriate, surfactant- hitched. If necessary, use additional containing, ph-neutral cleaners and, if supports. necessary, a hose-washing brush.  ○ Do not use any cleaners containing solvent, alkaline, or acidic agents. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 111: Regular Checks And Functional Testing

    Compressed air tank ► Perform a visual scribed: inspection for Daily, or before every journey wear and dam- age. Tyres ► Check the tread depth and tyre pressure Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 112: Maintenance Intervals For The Authorised Specialist Workshop

    ► Check the contour markings for com- (see "10.2.9 Con- pleteness and legibility. tour marking", pg. 115) Bolted connections ► Perform a visual inspection for wear (see "10.2.10 Bolted and damage. connections", pg. 115) Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 113: Maintenance Intervals For The Driver

    The tightening torque de-  ○ Check the tread depth of the tyres reg- pends on the rim design. ularly. ► Observe the supplier documentation.  ○ Check the tyres for damage. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 114: Axle And Suspension

     ○ Strong braking and/or dragging brakes ► Retighten bolted connections with the tightening torques specified by the  ○ Then allow the brake pads to cool manufacturer. down  ○ Repeat in a cyclical loading mode Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 115: Lubricating The Trailer

    ► Check the mounting and tighten the fastening bolts if required. ► Lubricate the coupling ring as needed. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 116: Tail Lift Batteries

    KRONE. ► Regularly check the acid condition. ► Observe the instructions concerning troubleshooting issued by the suppli- ers of the installed components. ► Verify functionality after installing/re- pairing components. Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 117  ○ Check the fuses of the lighting system if necessary.  ○ Observe the supplier documentation when replacing bulbs.  ○ If there are frequently occurring de- fects, have the electrical system checked out by an authorised special- ist workshop. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 118: Decommissioning

    ü The trailer has been put back into op- ü The trailer is temporarily decommis- eration again. sioned. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 119: Final Decommissioning And Disposal

    ► Observe the instructions for decom- missioning issued by the suppliers of the installed components. ü The trailer is permanently taken out of operation and disposed of. Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 120: Spare Parts And Customer Service

    Fax: +49 (0) 59 51 / 209-367 Internet: www.krone-trailer.com email: kd.nfz@krone.de Spare parts Telephone: +49 (0) 59 51 / 209-302 Fax: +49 (0) 59 51 / 209-238 Internet: www.krone-trailer.com email: Ersatzteile.nfz@krone.de Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 121: Technical Data

    3-axle turnframe trailer (ADP 27 eL4-CS) Dimensions and weights Permitted total weight 24,000 kg 24,000 kg Axle load Dead weight approx. 5,340 Unladen ride height 1,300 mm Wheelbase 5,340 mm 140 mm Construction height, front Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 122: Socket S (White) Iso 3731, 7-Pin

    Brown Rear, boundary and li- cence plate lights, right- hand side Fig. 13-2: Socket ISO N 1185, 7-pin Brake light Pink Reversing light Orange Permanent power (+24 Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 123 TECHNICAL DATA Contact Colour Function Steering axle lock (op- tional) Unassigned Grey Lift axle Unassigned Unassigned Unassigned Operating instructions • Load Carrier • 505410638-02 • 07/2019...

  • Page 124: Index

    Hydraulic lifting roof ........ 85 Brake .......... 32 EBS........... 32 Electrical system....... 32 Instandsetzung ........ 117 Contour marking ........ 115 Intended use........... 10 Coupling heads C-coupling heads...... 33, 34 Duo-Matic ......... 33 Standard ........... 32 Curtain buckle ........ 66 Customer Service ......... 120 Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 125 Multi Lash lashing rings .... 98 Spare parts ........... 120 Multi Wall system...... 101 Spare wheel ........... 47 Multilock external frame.... 97 Storage box .......... 51 Multi Wall system........ 101 Superstructure height ...... 86 Multilock external frame ...... 97 Symbols............ 8 Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 126 Multi Block Paper...... 101 Troubleshooting........ 105 Unhitch .......... 90, 91 Vehicle identification......... 7 Warnings .......... 10 Warranty .......... 16 Weights .......... 121 Wheel chocks Place.......... 23 With anti-theft device ...... 22 With spring clip mount ...... 22 Without anti-theft device .... 22 Wheels .......... 113 Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 127 Operating instructions • Load Carrier • 505410638-02 • 07/2019...
  • Page 128 FAHRZEUGWERK BERNARD KRONE GMBH & CO. KG Bernard-Krone-Straße 1, 49757 Werlte, GERMANY Phone: +49 (0) 5951 / 209-0, Fax: +49 (0) 5951 / 209-98268 info.nfz@krone.de, www.krone-trailer.com 07/2019...

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