Maintenance Schedule - Volvo Penta D3 Operator's Manual

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Maintenance schedule

Your Volvo Penta engine and its equipment are designed for high reliability and long life. They are built to with-
stand the marine environment, but also to have the smallest possible environmental impact. If the engine and
drive are serviced regularly according to the schedule, these qualities will be retained and unnecessary malfunc-
tions will be avoided.
Warranty inspection
During the initial period of use a special warranty inspection - a First service inspection - must be carried out by
an authorized Volvo Penta workshop. Instructions regarding how and when this must be done can be found in the War-
ranty and service book
Extended protection for leisure use
Volvo Penta offers extended protection for marine diesel engines, including transmission, if they are only used
for leisure purposes. In order for the extended protection to be valid a special service must be carried out at the
owners expense by an authorized Volvo Penta distributor, dealer or service workshop before the end of the nor-
mal 12 month warranty period. Further instructions are contained in the Warranty and service book.
WARNING! Read the "Maintenance" chapter carefully before any maintenance work is
carried out. It contains advice on how to carry out work in a safe and proper manner.
IMPORTANT! Maintenance points marked with
Penta workshop.
Daily, before first start:
● Engine and engine bay. General inspection .................................................. page 51
● Engine oil. Check the level ............................................................................. page 54
● Sterndrive. Power Trim pump, check oil level ........................................ pages 75 / 78
● Coolant. Check the level ................................................................................ page 58
● General inspection of sterndrive, propellers, transom shield .....................not shown
● Sterndrive, check sacrificial anodes.
Replace if more than 30% has eroded away ........................................ pages 72 / 77
Every two weeks:
● Drive belt. Check for wear. ..........................................................................not shown
● Raw water filter, cleaning ............................................................................... page 61
● Battery. Check electrolyte level ...................................................................... page 66
● Reverse gear, check oil level ......................................................................... page 70
● Ssterndrive Check oil level ................................................................... pages 73 / 79
● Sterndrive. Power steering pump, checking oil level ............................. pages 75 / 78
Every 50 hours / at least once per year, included in extended warranty:
● Ssterndrive. Check bellows .................................................................. pages 76 / 91
Every 100 hours / at least once per year, included in extended warranty:
● Sterndrive. Oil change .......................................................................... pages 73 / 79
U-joints, drive shaft attachment, engine alignment.
Check wear. Grease. ..................................................................................not shown
Drive shaft splines Check wear. Grease .....................................................not shown
EVC-system. Inspection with diagnostic tool ..............................................not shown
MAINTENANCE SCHEDULE
must be carried out by a Volvo
49

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