Related Manuals for Wiedenmann Terra Clean 100
Summary of Contents for Wiedenmann Terra Clean 100
- Page 1 Translation of original operating instructions Synthetic Turf Maintenance Machine Terra Clean 100 Document number: 239 99 01.003 From equipment I.D. No.: Status: 10 / 2020...
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Page 2: Manufacturer
Terra Clean 100 1 Manufacturer IMPORTANT! ➢ Read these operating instructions thoroughly before initial commissioning and observe the safety information! ➢ Keep these operating instructions in a safe place! 1. Manufacturer Wiedenmann GmbH Tel. +49 7345 953-0 Am Bahnhof Fax +49 7345 953-233 89192 Rammingen info@wiedenmann.de... -
Page 3: Preface
Terra Clean 100 1 Manufacturer 1.3. Preface These operating instructions are an integral part of this delivery. They must always be kept in the vicinity of the machine. In the event that the machine is sold on, the operating instructions must be passed on to the purchaser. -
Page 4: Table Of Contents
Terra Clean 100 1 Manufacturer 1.4. Table of contents Manufacturer ..............................2 1.1. Information for inquiries and orders ......................... 2 1.2. Contact details of your dealer ..........................2 1.3. Preface ..................................3 1.4. Table of contents ..............................4 To this document ............................7 2.1. - Page 5 Terra Clean 100 1 Manufacturer 3.6.14. Operating materials ............................17 3.6.15. Potential hazards at the machine ........................17 3.6.16. Hazards when performing certain tasks at the machine ................17 3.7. Safety routines ............................... 19 3.7.1. Shutting down and securing the machine ..................... 19 3.7.2.
- Page 6 Terra Clean 100 1 Manufacturer 7.4. Transportation the machine ........................... 33 Before initial operation ..........................33 8.1. General information before startup ........................33 8.2. Settings on the machine ............................34 8.2.1 Setting the working height ..........................34 8.2.2 Setting the adjustment plate in the container ....................35 8.2.3...
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Page 7: To This Document
2.2. Reorder Should this document have become wholly or partly unusable, you can use the document number on the cover sheet to request a replacement. The document can also be downloaded via the Wiedenmann homepage. www.wiedenmann.com 2.3. Applicable documents Alongside the machine operating instructions, the following documents are also supplied and should also be observed: •... -
Page 8: Directions
Terra Clean 100 2 To this document 2.5.2. Directions The designations “right” and “left” are applicable to the trailed device moving in forward direction. 2.5.3. Term machine The term "machine" is also used to refer to the " Synthetic Turf Maintenance Machine " in the remainder of this document. - Page 9 Terra Clean 100 2 To this document Explanation of the danger sign This is the danger symbol that warns about a potential risk of injury and material damage. Observe all notes with the danger symbol! Explanation of the signal words DANGER! ➢...
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Page 10: Safety Instructions
Terra Clean 100 3 Safety instructions 3. Safety instructions 3.1. Obligation of the operator The operator must ensure that only those persons work with the machine that • have knowledge of the accident prevention regulations associated with health and safety at work. -
Page 11: Service Life Of The Machine
Terra Clean 100 3 Safety instructions 3.5. Service life of the machine • The useful life of this machine depends on correct operation and maintenance, as well as the deployment and operating conditions. • Continuous operational readiness and a long useful life of the machine can be achieved by following the instructions and notes in these operating instructions. -
Page 12: Personnel Qualification Of The Operating Personnel
Terra Clean 100 3 Safety instructions 3.6.1. Personnel qualification of the operating personnel Improper handling can lead to serious personal injuries or even death. To prevent accidents, all persons working with the machine must meet the following minimum requirements: •... -
Page 13: Structural Changes To The Machine
Terra Clean 100 3 Safety instructions 3.6.5. Structural changes to the machine Unauthorised structural changes and extensions can impair the functionality and operational reliability of the machine. This leads to an increased risk of injury. Structural changes and extensions are not permitted! 3.6.6. -
Page 14: Danger Areas
Terra Clean 100 3 Safety instructions Dangers due to damage to the machine Damage to the machine can impair its operational reliability and cause accidents. This can then lead to a risk of serious or even fatal injuries. The following parts of the machine are particularly important with regards to safety: •... -
Page 15: Personal Protective Equipment
Terra Clean 100 3 Safety instructions Danger zone between tractor and machine Anyone remaining between the tractor and the machine can potentially suffer serious or even fatal injuries due to machine movements, the tractor rolling away or carelessness: ➢ Prior to performing any work between the tractor and machine, shut down and secure the machine, see Section 3.7.1 "Shutting down and securing the machine". -
Page 16: Road Safety
Terra Clean 100 3 Safety instructions 3.6.11. Road safety Dangers when driving on the road If the machine exceeds the maximum dimensions and weights stipulated by national legislation and is not properly illuminated as per the regulations, you will put other road users at risk when driving on public roads. -
Page 17: Operating Materials
Terra Clean 100 3 Safety instructions Unattended parking of the machine An inadequately secured and unattended machine can present a danger to persons, particularly to children. ➢ Before parking, shut down and secure the machine, see Section 3.7.1 "Shutting down and securing the machine". - Page 18 Terra Clean 100 3 Safety instructions Raised machine or machine parts The raised machine or raised machine parts can descend or tip over unintentionally. This can then lead to a risk of serious or even fatal injuries. ➢ Do not stand or remain below the raised machine or raised machine parts that do not have proper supports, see Section 3.7.1 "Shutting down and securing the...
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Page 19: Safety Routines
Terra Clean 100 3 Safety instructions 3.7. Safety routines 3.7.1. Shutting down and securing the machine WARNING! Risk of injury due to movements of the machine or machine parts! ➢ Shut down and secure the machine before leaving the operator's seat! To shut down and secure the machine: ➢... -
Page 20: Position And Meaning Of The Safety Stickers
Terra Clean 100 3 Safety instructions 3.8.1. Position and meaning of the safety stickers Operating Instructions These operating instructions contain all important information necessary for safe machine operation. ➢ Carefully observe all safety instructions to avoid accidents. ➢ Read operating instructions! Maintenance ➢... -
Page 21: Safety Devices
Terra Clean 100 3 Safety instructions 3.8.2. Safety devices DANGER! Risk of injury due to missing safety devices! ➢ Never operate the machine without safety devices! 3.8.3. Position of safety devices Guard plates over the drive mechanism, Cover, only removable with tools only removable with tools. -
Page 22: Machine Description
Terra Clean 100 4 Machine description 4. Machine description 4.1. Machine overview 4.1.1 Front-right view Covering hood Drawbar Transport Using Crane Fishplate Securing points for transport on a trailer Vehicle chassis Tension jack Brushes Support 239 99 01 – 003... -
Page 23: Rear-Left View
Terra Clean 100 4 Machine description 4.1.2 Rear-left view Fishplate Adjustable central working height Support Vehicle chassis Transport Using Crane Securing points for transport on a trailer Tension jack Drawbar Covering hood Clip lock for the covering hood Rear brush (option) 10 | 2020 239 99 01 –... -
Page 24: Agitator Unit Internal View
Terra Clean 100 4 Machine description 4.1.3 Agitator unit internal view Covering hood Agitator unit Covering hood supporting arm Dirt container Material flow adjustment plate Covering hood clip lock 4.2. Nameplate INFO! ➢ The nameplate lists documented values and must not be changed, damaged or otherwise concealed! The machine data is printed on the nameplate (1). -
Page 25: Technical Specifications
Terra Clean 100 4 Machine description 4.3. Technical specifications Machine length in the transport position 2400 mm Machine width 1655 mm Machine height in the transport position 735 mm Machine height in working position 635 mm Working width 1200 mm... -
Page 26: Technical Data Sheet
Terra Clean 100 4 Machine description 4.3.1 Technical data sheet 239.32 239 99 01 – 003 10 | 2020... -
Page 27: Torques For Metric Screws
Terra Clean 100 4 Machine description 4.3.1. Torques for metric screws Class and markings of the screw heads Class and markings of the nuts Class 4.8 Class 8.8 oder 9.8 Class 10.9 Class 12.9 Size Lubricated * Dry ** Lubricated *... -
Page 28: Operating Materials
Terra Clean 100 5 Assembly 4.4. Operating materials Designation Specifications MT47 (visc. 55) Lubricating greases Min. 3%–5% molybdenum sulphide 5. Assembly 5.1. General information on assembly DANGER! An unsecured tractor poses a risk of injury. ➢ Switch the machine and the motor of the tractor off and remove the ignition key before carrying out maintenance. -
Page 29: Installing The Drawbar
Terra Clean 100 6 Transport 5.3. Installing the drawbar ➢ Attach the drawbar (1) tot he frame (2) using the locking pin (3). ➢ Secure locking bolt (3) with hexagon screw (4) lock washer (5) and U-washer (6). ➢ Insert and secure the tension jack (1) to the frame (3) using the pin (2). -
Page 30: Transporting Of The Machine
Terra Clean 100 6 Transport 6.2. Transporting of the machine 6.2.1 Transport using a forklift If the machine is still secured on the transport frame: ➢ Insert the forks under the transport frame (pay attention to the direction of approach), ➢... -
Page 31: Attaching To A Tractor
Terra Clean 100 7 Attaching to a tractor 7. Attaching to a tractor 7.1. Safety instructions for attachment to the tractor WARNING! Danger of tilting! ➢ Only connect on firm and even ground! CAUTION! Impairment of the tractor's driving characteristics! ➢... -
Page 32: Attaching The Machine
Terra Clean 100 7 Attaching to a tractor Trailerversion II 7.2.3 Attaching the machine The draw shackles (2) are installed when delivered. ➢ Insert machine to adjustable drawbar and secure. ➢ Set tension jack (1) to the appropriate function. See chapter 8.2.3 “Setting the agitator unit tilt angle”. -
Page 33: Transportation The Machine
Terra Clean 100 8 Before initial operation 7.4. Transportation the machine For driving on the open road, the attachment device must be equipped with a lighting system: ➢ Switching off the drive! See chapter 9.3 “Switching the drive on and off”. -
Page 34: Settings On The Machine
Terra Clean 100 8 Before initial operation 8.2. Settings on the machine 8.2.1 Setting the working height The machine has an adjustable central working height. ➢ Drive the tractor and attachment device onto the artificial turf area. Depending on the condition of the ground or the compression of the granulate, you may need to set the correct working position tooth-by-tooth. -
Page 35: Setting The Adjustment Plate In The Container
Terra Clean 100 8 Before initial operation 8.2.2 Setting the adjustment plate in the container In order to change the material flow and therefore dirt separation, the adjustment plate (A) can be set variably. To do this: ➢ Undo the wing nuts (B). -
Page 36: Setting The Agitator Unit Tilt Angle
Terra Clean 100 8 Before initial operation 8.2.3 Setting the agitator unit tilt angle ➢ Turn the tension jack (1) on the drawbar to set one of the following positions. ➢ Observe the spirit level (2) when doing so. Position „0“... -
Page 37: Changing The Vibrating Screen
Terra Clean 100 9 Operation 8.3.2 Changing the vibrating screen ➢ Open the tension strap clasp (1) and fold the cover (2) forwards. ➢ Secure the cover (2) with the support lever (3). ➢ Remove the hexagon bolts on the side (1) and the hexagon bolts on the front (2) together with the lock washers and the clamp plates. -
Page 38: Driving Characteristics
Terra Clean 100 9 Operation 9.2. Driving characteristics CAUTION! Impairment of the tractor's driving characteristics! ➢ Always adapt your driving style to match the terrain and ground conditions! ➢ Special care should be taken when working and turning on a slope! ➢... -
Page 39: Detaching From The Tractor
Terra Clean 100 10 Detaching from the tractor ➢ Release the tensioning belt lock (1). ➢ Lift the protective covering (2). ➢ Pull the supporting arm (3) out of the spring clip (4) and hook into the slot on the protective covering bracket (5). -
Page 40: Disconnecting The Machine From The Tractor
Terra Clean 100 11 Maintenance 10.2. Disconnecting the machine from the tractor ➢ Set the machine to the transport position. See chapter 8.2.1 “Setting the working height”. ➢ Move parking support (1) downwards to the necessary position and secure so that the machine stands level to the ground ➢... -
Page 41: Maintenance Tables
In addition, the warranty and claims against warranty can only be guaranteed if only original parts by Wiedenmann were used. We explicitly inform you that parts not delivered by Wiedenmann are not tested or released by Wiedenmann. Therefore, installing or using such products may negatively influence preset properties of your vehicle and therefore endanger your active or passive safety. -
Page 42: Cleaning The Machine
Terra Clean 100 11 Maintenance 11.3. Cleaning the machine CAUTION! Risk of injury during maintenance. ➢ Cleaning must only be carried out using hand brushes or water - never with bare hands. ➢ Clean the machine daily when work is completed to ensure a faultless function during the next usage. - Page 43 Terra Clean 100 11 Maintenance ➢ Park the tractor and remove the ignition key. ➢ Remove the cover (1). ➢ Unscrew the hexagon screws (1) and remove with the plates (2). ➢ Remove and check the strip brush (3). In the case of slightly deformed brush rails, these can be reinstalled turned through 180°.
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Page 44: Drive
Terra Clean 100 11 Maintenance 11.5. Drive 11.5.1 Retensioning the chain WARNING! Danger due to unsecured machine. ➢ Prior to performing any servicing, maintenance or cleaning work, shut down the engine and remove the ignition key. To retension the chain, proceed as follows: ➢... -
Page 45: Wheels And Tyres
Terra Clean 100 11 Maintenance 11.6. Wheels and tyres DANGER! Risk of injury due to explosive bursting of the tyres. ➢ Always adhere to the recommended tyre pressure.! ➢ Never inflate the tyres over the recommended pressure. ➢ Do not heat the wheels or tyres or carry out welding on them. -
Page 46: Unauthorized Conversion And Spare Part Manufacture
Terra Clean 100 12 Troubleshooting 11.8. Unauthorized conversion and spare part manufacture • Only convert or change the machine with the express permission of the manufacturer! • The use of original parts and accessories authorized by the manufacturer is in the interest of your safety. Using parts not released by the manufacturer can have a negative impact on the properties of the machine. - Page 47 Terra Clean 100 12 Troubleshooting Description Cause Solution • The artificial turf is too wet. A large amount of granulate in the dirt ➢ Leave the area to dry fully. container ➢ Reduce working depth accordingly. • Driving speed too low for dry working ➢...
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Page 48: Disposal
Terra Clean 100 13 Disposal 13. Disposal 13.1. Disassembly/disposal ATTENTION! Incorrect disassembly of machine parts! ➢ Please refer to the chapter "Safety measures" and local safety regulations! ➢ The following hazards are: • residual pressure in lines and components. • heavy parts that could fall after disassembly •... -
Page 49: Additional Equipment
Terra Clean 100 14 Equipment 14.2. Additional equipment 14.2.1 Riddle screens • Riddle screen with 5 mm holes • Riddle screen with 8 mm holes 14.2.2 Harrow 14.2.3 Rear brush 10 | 2020 239 99 01 – 003... -
Page 50: Ec Declaration Of Conformity
Terra Clean 100 15 EC Declaration of conformity 15. EC Declaration of conformity EC DECLARATION OF CONFORMITY Wiedenmann GmbH Am Bahnhof 89192 Rammingen declare under our sole responsibility that the product Synthetic Turf Maintenance Machine Terra Clean 100 to which this declaration refers, corresponds with the relevant basic safety and health requirements of the machinery directive 2006/42/EC. -
Page 51: Declaration Of Conformity
Terra Clean 100 16 Declaration of conformity 16. Declaration of conformity Declaration of conformity Wiedenmann GmbH Am Bahnhof 89192 Rammingen hereby declare that the product Synthetic Turf Maintenance Machine Terra Clean 100 referred to by this declaration complies with the requirements of Machinery Directive 2006/42/EC.
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