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Summary of Contents for Wiedenmann Super 600
- Page 1 Translation of original operating instructions Lawn Maintenance Machine Super 600 275.001 From machine ID no. : 10102750005142001 Version : May 2014 275 99 09...
- Page 2 All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. We reserve the right to make changes at any time without notice.
- Page 3 All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. We reserve the right to make changes at any time without notice.
- Page 4 File the identification numbers in a secure place away from the machine. BEFORE DELIVERING THIS MACHINE, your dealer performed a pre-delivery inspection to ensure best performance. THE LAWN MAINTENANCE MACHINE SUPER 600 IS SOLELY intended for conventional maintenance of lawns (INTENDED USE). This includes following tasks: ...
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Page 5: Table Of Contents
1.2. Notes on safety......... 15 1.3. Safety features......... 16&17 2.0. Transport..........18&21 2.1. General information......18 2.2. Transporting of the Super 600....19&21 3.0. Assembly..........22&30 3.1. General information......22 3.2. Attaching drawbar....... 22 3.3. Mounting the catcher......23&24 3.4. - Page 6 C O N T E N T S Page * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 8.0.
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Page 7: Safety Measures
Safety Measures RECOGNIZE SAFETY INFORMATION This is the safety alert symbol. When you see this symbol on your machine or in this manual, be aware of the potential for personal injury. Please observe all safety instructions and the general accident prevention regulations. - Page 8 1.0. Safety Measures OBSERVING ROAD TRAFFIC REGULATIONS Always observe local road traffic regulations when using public roads. WEAR PROTECTIVE CLOTHING Wear tight-fitting clothing and appropriate protective equipment when working with the machine. Prolonged exposure to loud noise can cause impairment or loss of hearing. Wear a suitable hearing protective device such as earplugs to protect against objectionable or uncomfortably loud...
- Page 9 1.0. Safety Measures STAY CLEAR OF ROTATING DRIVE SHAFTS Inattentiveness in the area of rotating drive shafts can have serious, or even fatal, consequences. Keep all drive shaft guards in place at all times. Make sure rotating shields can turn freely.
- Page 10 1.0. Safety Measures USE SAFETY LIGHTS AND DEVICES Avoid collisions with other road users. Slow moving tractors with attachments or towed equipment and machines are a particular hazard on public roads. Frequently check for traffic from the rear, especially in turns, Use hand signals or turn signal lights for safe operation in traffic.
- Page 11 Safety Measures Remove paint before welding or heating Welding must be conducted only by persons with appropriate qualifications. Avoid potentially toxic fumes and dust. Hazardous fumes can be generated when paint is heated by welding, soldering, or using a torch. Do all work outside or in a well ventilated area.
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Page 12: Safety Decals
1.0. Safety Measures 1.1. Safety Decals Pictorial warning signs Warning signs are attached to several important places on this machine to indicate potential danger. The hazard is identified by an exclamation point in a warning triangle. An adjacent symbol shows information on how to avoid personal injury. - Page 13 1.0. Safety Measures 1.1. Safety Decals Set of tines Never touch moving parts of the machine. Wait until they have come to a complete standstill. Tools for the multifunction head Never operate the multifunction head when the container is elevated. There is danger of injury from the spinning tool drum and from parts flung out of it.
- Page 14 Screen and service flap No persons are permitted in front of the screen at the back of the machine when the Super 600 is running. There is a risk of injury by ejected objects or flying objects. 275.09 Universal joint drive...
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Page 15: Notes On Safety
properties of the tractor may Observe the generally be influenced by the applicable safety and attachment of the Super 600! accident prevention Always adapt your driving regulations as well as the style to match the terrain notes in these operating and ground conditions. - Page 16 1.0. Safety Measures 1.3. Safety Equipment 1.3.1 at the machine ATTENTION DANGER! Never operate the Super 600 Serious injury by moving without safety devices. parts can result. Otherwise you expose yourself and others to great danger. The positions of the safety equipment on your machine: 275.10...
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Page 17: Safety Measures
1.0. Safety Measures 1.3. Safety Equipment 1.3.2. at the remote control ATTENTION DANGER! Lifting multi- maintenance head. Otherwise you expose yourself and others to extreme danger. Serious injury by moving parts can result. Positions of keys: ON/OFF key – all valves are closed when the control panel is switched off. -
Page 18: Transport
2.0. Transport 2.1. General information ATTENTION DANGER! The turf care machine is delivered fastened to a shipping frame. Only use a forklift with sufficient load-carrying capacity. Keep well clear of hoisted loads. If the load falls it may cause fatal injuries. -
Page 19: Transporting Of The Super 600
2.0. Transport 2.2. Transporting the Super 600 2.2.1. Transport Using a Forklift If the turf care machine is still fastened to the shipping frame: move the forks into the shipping frame, (note direction of approach) carefully raise the shipping frame, ... - Page 20 2.0. Transport 2.2. Transporting the Super 600 2.2.3. Hitching point for transport on a trailer Point C: 2 items on the drawbar (left arrow) a hole in the clips on the frame (right arrow) depending on the lifting material Point D: 1 item on the right on...
- Page 21 2.0. Transport 2.2. Transporting the Super 600 2.2.4. Shipping frame The catcher (A) and drawbar (B) are not mounted for shipping. The catcher (A) is fastened to the front of the machine at the top with special parts. The drawbar (B) is fastened to the rear on the shipping frame with special parts.
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Page 22: Assembly
3.0. Assembly 3.1. General information ATTENTION DANGER! Do this work only when the For this work, please use machine is attached to the your personal protective tractor. The tractor must be equipment (PSA) such as: shut down and secured against gloves, goggles, ear accidental starting. -
Page 23: Mounting The Catcher
3.0. Assembly 3.3. Mounting the catcher At least two persons are required for this work. Remove the upper and side parts of the shipping frame. Remove drawbar (A) from shipping frame. Attach catcher to the two ring bolts (B) and secure. Remove the top fastening components (C) (for shipping only) with fastening materials. -
Page 24: Mounting The Catcher
3.0. Assembly 3.3. Mounting the catcher Move the attached catcher carefully to the back of the Super 600. Remove the bearing pin (E) for holding the catcher. Remove the bearing pin (F) for holding the hydraulic cylinder (G). Move catcher in position for attachment. -
Page 25: Electrical Connection To The Battery
3.0. Assembly 3.4. Electrical connection to the battery Electrical connections are only to be carried out by trained personnel. Install 3-pin socket (A) at a suitable location near the driver's seat. Attach cable (B) from the battery to the 3-pin socket (A). -
Page 26: Connection Of Control Panel
3.0. Assembly 3.5. Connection of control panel The control panel has a 4-pin connector on the back into which the connector cable (A) must be plugged. The control panel must be in a suitable bracket during operation. A suction cup holder is included with the machine. -
Page 27: Installing Optional Anti-Scalp Rollers
3.0. Assembly 3.6. Installing optional anti-scalp rollers The anti-scalp rollers ensure that only the verticutting blades touch the ground and not the fly regulators. Setting anti-scalp rollers NOTE Make the same anti-scalp roller setting on both sides. Release upper screw (A) and remove with lock washer. -
Page 28: Installing Optional Golf-Course Kit
3.0. Assembly 3.7. Installing optional golf-course kit Mounting The front roller replaces the two front jockey wheels on the machine. Remove these parts and the chain curtain. Screw the front roller to the bores in the fixture plates on the left (A) and right (not shown) of the machine. -
Page 29: Installing Optional Super Contour Kit
3.0. Assembly 3.7. Installing optional golf-course kit Setting the working height for the multifunction head The working height is set by turning the cranks on the right (A) and left (not shown) side of the front roller. Turn the cranks clockwise: The multifunction head is lowered. -
Page 30: Assembly
3.0. Assembly 3.8. Installing optional super contour kit Close the safety valves at both telescope cylinders to secure the container against accidental lowering. Position the divided trailing roller (D) between the multi- cultivation rail and moving gear. The trailing roller is bolted to the top holes of the clips on the multi-cultivation rail with the applicable hole... -
Page 31: Attaching To A Tractor
4.0. Attachment to tractor 4.1. General information ATTENTION: Only connect on firm and even ground. DANGER OF TILTING! Only attach the machine when the engine is at a standstill and the P.T.O. drive is switched off. The warning and information signs on the machine provide important information for safe operation. -
Page 32: Adjusting The Drawbar
4.0. Attachment to tractor 4.2. Adjusting the drawbar Fasten the bottom drawbar at the height of the bottom tow bar. Always use all 4 screws for fastening each drawbar. Fasten the drawbar to the tractor and secure it. ... -
Page 33: Adjusting The Pto-Shaft
4.0. Attachment to tractor 4.4. Adjusting the pto shaft To adjust the length hold the two shaft parts side by side within the shortest operating position and mark them. Cut off the inner and outer sliding profile to the same length as the sheath. -
Page 34: Detaching From The Tractor
5.0. Removal from tractor 5.1. General information ATTENTION: Always park on a paved and Never detach the machine even surface when detaching when the container is the machine. elevated. Only detach the machine when Only detach the machine from the engine is at a standstill the tractor when it is empty. -
Page 35: Before Initial Operation
6.0. Before Using 6.1. General information Check whether all damaged. connection parts necessary for complete delivery are there. Observe the technical data ATTENTION: when connecting to other Electronic devices are tractor types. inherently not fail-safe. Set the specified speed and The user is therefore direction of rotation of responsible for placing the... -
Page 36: Setting The Working Height
6.0. Before Using 6.2. Setting the working height ATTENTION: Only adjust the working height when the P.T.O shaft is switched off. The working height is set be raising or lowering the jockey wheels on flat ground. Set the jockey wheels evenly by suitable selection of spacers in the wheel holders on the multi-maintenance head and lock... -
Page 37: Description Of The Functions Of The Control Panel
6.0. Before Using 6.4. Description of the functions of the control panel The valve control ensures safety during work with the hydraulic systems on the turf care machine. The controller for operation must always be The three functions are selected as follows: switched on with key "On / Off". -
Page 38: Description Of Operation Of Tine Sets
6.0. Before Using 6.5. Description of operation of tine sets Tool set: Cutting blades Tool set for verticutting with (flail blades) a tool spacing of 1.5 in interval For flail mowing any lawns in parks or on golf Suitable for verticutting in courses, as well as spring and late summer/autumn. -
Page 39: Operation
7.0. Operation 7.1. General information ATTENTION: The driving and operational characteristics of the tractor may be influenced by the attachment of the machine. Always adapt your driving style to match the terrain and ground conditions. Special care should be taken when working and turning on a slope. -
Page 40: Start-Up
7.0. Operation 7.3. Start-up Observe the following sequence during start-up: Drive onto the surface that is to be treated. Press key to switch on the control panel. Lower the multi-maintenance head onto the jockey wheels or the front roller in mode 5. -
Page 41: Empty Hopper
7.0. Operation 7.4. Empty hopper 7.4.1. without high-level tipping NOTE the catcher can only be opened if the maintenance head is fully raised and display is green. Press key to switch on the control panel. It is emptied in: Mode 7 Catcher open / close "Unlock"... - Page 42 7.0. Operation 7.4. Empty hopper 7.4.2. with high-level tipping NOTE the hopper can only be lifted and emptied if the maintenance head is fully raised and display is green. Press key to switch on the control panel. The hopper is lifted in: Mode 6 hopper lift / lower: "Unlock"...
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Page 43: Empty Hopper
7.0. Operation 7.4. Empty hopper 7.4.2. with high-level tipping NOTE The hopper can only be lifted and emptied if the maintenance head is fully raised and display is green. It is emptied in: Mode 7 Catcher open / close: "Unlock" "catcher open / close"... -
Page 44: Cleaning The Blow-Out Openings
7.0. Service 7.5. Cleaning the blow-out openings Unscrew the star screws on the back safety cover (A). Lift the safety cover (A) up to the stop. Clean all screen surfaces. ATTENTION: Always clean the machine with a cloth or water – never with your bare hands. -
Page 45: Faults And Remedies
7.6. Faults and remedies Description Cause Solution Drive belt is torn Replace the drive belt Super 600 is not working Drive belt slips Tighten the drive belt even though the cardan shaft is running Super 600 vibrates or Tools are damaged or the... -
Page 46: Maintenance
7.0. Operation 7.6. Faults and remedies Description Cause Solution Set height of tine roller at The conveyer channel is Height of the tools is too the front jockey wheels blocked low, so earth is being gathered up Wear at protective rollers, Protective rollers set too Set protective rollers so outside, on multi-cultivation... -
Page 47: General Information
Wiedenmann have equipped, or not equipped been used exclusively. at all. We would like to draw your ... -
Page 48: Lubricating Greases
8.0. Service 8.2. Lubricating greases Select a lubricating grease suitable for the outside temperature expected until the next maintenance. We recommend the following lubricating greases: SAE high pressure multipurpose grease with 3-5% molybdenum disulphide 8.3. Maintenance and inspection list Machine in general Area Maintenance measure Maintenance... - Page 49 8.0. Service 8.3. Maintenance and inspection list Multifunction head Area Maintenance measure Maintenance interval Gearbox Change the gear oil 100 hrs. For the first time 500 hrs. Further intervals (see 8.7.) Rotor bearing Lubricate both outer flange 100 hrs. roller bearings and the upper flange roller bearing (see 8.4.1.
- Page 50 8.0. Service 8.3. Maintenance and inspection list Bogeys Area Maintenance measure Maintenance interval Quadruple swing Lubricate the brass bushings 100 hrs. bogey of the swing units (see 8.4.7.) Check the air pressure and As needed correct if necessary Front roller Area Maintenance measure Maintenance...
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Page 51: Removing The Drive Protection
8.0. Service 8.4. Lubricating points 8.4.1. Multifunction head Left outer flange roller bearing (A). Upper drive flange roller bearing (B) 8.4.2. Multifunction head Right outer flange roller bearing 8.4.3. Multifunction head Guide bushing of jockey wheel holder 8.4.4. Multifunction head Wheel bearings of jockey wheels All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. - Page 52 8.0. Service 8.4. Lubricating points 8.4.5. Discharging the hopper Bearing pins of hydraulic cylinders on right and left 8.4.6. Discharging the hopper Joint of telescopic cylinder 8.4.7. Pivot axle Bearing bush 8.4.8. Front roller pedestal bearing unit left All information, illustrations and specifications in this manual are based on the latest information available at the time of publication.
- Page 53 8.0. Service 8.4. Lubricating points 8.4.9. Front roller pedestal bearing unit right 8.4.10. Cardan shaft Lubricate the outer slide profile inside. Clean and grease the cardan shaft before any longer periods of inactivity. Clean the profile pipe and protective pipes if they are dirty.
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Page 54: Clean Channel
8.0. Service 8.5. Clean channel ATTENTION DANGER! Do this work only when the Close the safety valves at machine is attached to the both telescope cylinders to tractor. The tractor must be secure the container against shut down and secured accidental lowering. -
Page 55: Lubricating Points
8.0. Service 8.6. Removing the drive protection ATTENTION DANGER! Before removing the drive protection, you must disengage the drive elements, switch off the motor of the tractor, remove the ignition key, and wait for all moving parts to come to a standstill. -
Page 56: Replacing Ribbed V-Belt
8.0. Service 8.8. Replacing ribbed V-belt ATTENTION: Only replace the drive belt when the machine is attached to a tractor. The tractor must be switched off and secured against being switched on accidentally. Remove the drive protection (A) (see 6.4). ... -
Page 57: Replacing Ribbed V-Belt
8.0. Service 8.8. Replacing ribbed V-belt Put the new v-ribbed belt (H) onto the v-ribbed wheel. Put the clamping bushing (G) onto the shaft (I) and push into the v-ribbed wheel (F). Align the clamping bushing (G) and the v-ribbed wheel (F) on the shared fastening bores (D). -
Page 58: Hydraulic System
8.9. Hydraulic system Check hydraulic lines at regular intervals for damage and aging. Change as needed. ATTENTION: The lawn sweeper Super 600 is not certified for the use of bio-oils. Maintenance work on the hydraulic system must only be carried out by suitably trained personnel. -
Page 59: Hydraulic Connection Diagram
8.0. Service 8.10. Hydraulic connection diagram 275.93 275.70 All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. We reserve the right to make changes at any time without notice. -
Page 60: Tool Change At Multi-Cultivation Rail
8.0. Service 8.11. Tool change at multi- cultivation rail ATTENTION: Carry out the tool change Close the safety valves at only when the machine is both telescope cylinders to attached to the tractor. secure the container against The tractor must be shut accidental lowering. -
Page 61: Tool Change At Multi-Cultivation Rail
8.0. Service 8.11. Tool change at multi- cultivation rail NOTE The following chapters "Tool division" describe the possible division of the tools. The illustrations show the view from above through the service flaps (B) onto the tool drum (D) of the multi-cultivation rail. -
Page 62: Tool Division
8.0. Service 8.12.1. Tool division Flail mower blades Flail mowing, fully mounted (100%) Collecting First and outer tool Double row 4 bracket, left side Last and outer tool (not equipped) bracket, right side Double row 1 (not equipped) Wind paddle double row Cutting blade long, (not shown) - Page 63 8.0. Service 8.12.2. Tool division Verticutting with a tool spacing of .749 in Verticutting with a tool spacing of .749 in and simultaneous mowing Collecting First and outer tool Double row 4 bracket, left side First and outer tool (without cutting bracket, right side blades)
- Page 64 8.0. Service 8.12.3. Tool division Verticutting with a tool spacing of 1.5 in Verticutting with a tool spacing of 1.5 in and simultaneous mowing Collecting First and outer tool Double row 4 (only bracket, left side cutting blades) (without cutting Last and outer tool blades)
- Page 65 8.0. Service 8.12.4. Tool division Verticutting with a tool spacing of 2.25 in Verticutting with a tool spacing of 2.25 in and simultaneous mowing Collecting First and outer tool Double row 4 bracket, left side Last and outer tool (without cutting bracket, right side blades)
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Page 66: Wheels And Tires
8.0. Service 8.13. Wheels and tires Check the tire pressure regularly: 200 kPa ATTENTION: If the tires burst and parts of the wheel rims fly off they may cause serious or fatal injury. Install tires only if you have the necessary experience and equipment. -
Page 67: Disassembly/Disposal
8.0. Service 8.14. Disassembly/Disposal ATTENTION: Proceed with caution when Disassembly for Disposal disassembling the maschine. Place the machine on firm Read the chapter "Safety and ground. Precautions" and observe local safety regulations. Drain the hydraulic oil and collect it in a suitable vessel. -
Page 68: Additional Equipment
9.0. Equipment 9.1. Equipment supplied Lawn maintenance machine Super 600 Attachment parts drawbar Connectors for power supply Control panel; matching suction-cup holder; with suction-cup adapter and fastening bolts Cardan shaft cpl. Manual, transfer declaration with warranty card. - Page 69 9.0. Equipment 9.2. Optional equipment Super-contour-kit Core crusher-kit Lighting system All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. We reserve the right to make changes at any time without notice.
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Page 70: Technical Specifications
10.0. Specifications 10.1. Technical details A Machine length B Machine width C Machine height D Working width E Projection with elevated container F Max. height with raised hopper G Bottom edge of fully raised hopper H Ground clearance for transport with raised multi- maintenance head 1 Max. - Page 71 10.0. Specifications 10.1. Technical details 275.84 All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. We reserve the right to make changes at any time without notice.
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Page 72: Torque Values For Metric Screws And Bolts
10.0. Specification 10.2. Metric bolt and cap screw torque values Property Class and Head Markings Property Class and Markings class 4.8 class 8.8 or 9.8 class 10.9 class 12.9 Dry ** Dry ** Dry ** Dry ** Size Lubricated * Lubricated * Lubricated * Lubricated *... -
Page 73: Chassis Number
10.0 Specifications 10.3. Serial Number Record product identification No. (serial no.) in the space Wiedenmann D-89192 Rammingen Super 600 provided below. Always quote 275 __ ____ 2700 kg 270 kg 2450 kg this number when ordering- spare parts or in case of- warranty claims.
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