TC Electronic M5000 Service Manual
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TC Electronic M5000 Service Manual

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M5000 & M 5000X
Service M anual
2nd Edition
TC Electronic A/S, Sindalsvej 34, DK-8240 Risskov, DENMARK Telephone: +45 8621 7599 Fax: +45 8621 7598 Email: tc@tcelectronic.com WWW: http://www.tcelectronic.com

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Summary of Contents for TC Electronic M5000

  • Page 1 M5000 & M 5000X Service M anual 2nd Edition TC Electronic A/S, Sindalsvej 34, DK-8240 Risskov, DENMARK Telephone: +45 8621 7599 Fax: +45 8621 7598 Email: tc@tcelectronic.com WWW: http://www.tcelectronic.com...

  • Page 2: Table Of Contents

    Exchange of Power Supply Module..................15 Exchange of battery:........................15 Circuit description:........................16 LED error codes:................Error! Bookmark not defined. 2nd Edition © Copyright 1997, TC Electronic A/S. All rights reserved. Jumper settings:...........................18 Filename: M5KSMAN2.DOC Software Changes:........................17 Stock number: 605 0120 11 Technical Specifications:......................20 Cable specifications:........................24...

  • Page 3: Introduction

    Introduction The purpose of this manual is to support skilled technicians in repairing the M5000 or Appendix contains schematics, part lists, layouts etc. M5000X Mainframe only. Schematics start with a main sheet, where sub sheets are shown as blocks. Even sub For repairing modules i.e ADA, DSP , please refer to other service manuals.
  • Page 4 712 10 05 11. or 712 10 05 15 in appendix The message “SERIAL INFORMATION MISMATCH” The RAM has lost data. Press as noted DO and write down the 16 character code and the M5000/X frame serial no. and contact TC appears at power on.
  • Page 5 4. heat, please refer to service note no. 712 10 05 10 5. defective component somewhere in the frame. Program Number read E05 Stack overflow in CPU (IC5). Program Number read E06 Multitask overflow in CPU (IC5) ______________________________________________________________________________________________________________________________________________________________________________ ____________________ TC Electronic A/S M5000 Service manual page 5...

  • Page 6: Built-In Test Program

    Tests which cards that are inserted and the corresponding address. BUT the “Detect Cards”can only detect old DSP-modules. It is not able to detect DSP-modules named DSP-1+ and DSP-2+, the “plus” sign indicates new type of DSP-module. RUN SERVICE Use this function to run special M5000 programs directly from a PCMCIA card, i.e. the program is not burned into the Flash. CARD ______________________________________________________________________________________________________________________________________________________________________________...
  • Page 7 To run the Front Test Program; Press the PROGRAM and BYPASS buttons while powering on. Follow the instructions on the display. Turn off power to leave the Test Program. M5000 Front Test Program Program (BIOS version 1.04 to3.00) has following tests: TEST...

  • Page 8: Disassembly Procedure For Main Board

    Self Test Procedure: Each time the M5000 or the M5000X is powered on, a quick test is done. The test in BIOS version 1.07, 2.00 and 2.01 consist of these steps: • Both LEDs on the CPU board are turned on.
  • Page 9 Upgrade list for M5000 only This list gives a quick view of updates on the M5000 Mainframe. Modification ONLY concerns Possible symptoms before Modification Service note no. these serial no. modification 280000 -280258 Extremely hot Heat sink modification 280000 -280651...
  • Page 10 Disconnect power Remove the top cover and the bottom cover. Remove the 3 cables to the CPU-PCB. The 3 cables are connected to J2, J3 and J4. See fig. 1. Front ______________________________________________________________________________________________________________________________________________________________________________ ____________________ TC Electronic A/S M5000 Service manual page 10...
  • Page 11 Remove the CPU PCB by unscrewing 2 screws on the solder side of the PCB and by unscrewing the 2 jack nuts. See fig. 2. ______________________________________________________________________________________________________________________________________________________________________________ ____________________ TC Electronic A/S M5000 Service manual page 11...
  • Page 12 ______________________________________________________________________________________________________________________________________________________________________________ ____________________ TC Electronic A/S M5000 Service manual page 12...
  • Page 13 U T I L I T Y B Y P A S S M E M O R Y C A R D Remove Remove Remove Fig. xx, Removing M5000 Front panel ______________________________________________________________________________________________________________________________________________________________________________ ____________________ TC Electronic A/S M5000 Service manual page 13...
  • Page 14 Do not remove the 4 screws at MT12, MT13, MT14 and MT15. These screws fits the display to the front board. Remove front board. Remove Remove Remove Remove Remove Remove Remove Remove Remove Fig. xx, Removing M5000 Front board. ______________________________________________________________________________________________________________________________________________________________________________ ____________________ TC Electronic A/S M5000 Service manual page 14...

  • Page 15: Exchange Of Power Supply Module

    Please refer to service note no. 712 10 05 14 in Appendix for replacing power supply module in Mainframe type M5000F20 (serial no. higher than 281447), Please refer to Appendix I (Power Supply Upgrade) for replacing power supply in mainframe type M5000F10. ______________________________________________________________________________________________________________________________________________________________________________ ____________________ TC Electronic A/S M5000 Service manual page 15...

  • Page 16: Circuit Description

    EPROMs (IC31+32) contain the BIOS software. The Flash (IC23) contains the application software. A DC/DC converter (IC33) produces burning voltage for the Flash at time of loading application software. The EEPROM (IC4) contain serial no. information. IC4 can only be replaced at TC Electronic main service center! The Bus Interface has interface circuits (IC37+38+39+40+41) for control -, data - and address signals.

  • Page 17: Software Changes

    The board has only one dual color LED and two resistors. See section LED error codes for decoding the LED color. Software Changes: Software changes from version 1.15 to 2.00: Please refer to service note no. 712 10 05 12 in appendix. ______________________________________________________________________________________________________________________________________________________________________________ ____________________ TC Electronic A/S M5000 Service manual page 17...

  • Page 18: Jumper Settings

    Test Point values: Test point values for CPU board version M5000-5 and M5000-6. Value Pos. Page Conditions/comments -10mVDC +/- 10mV Indicates the standby current when Power is off min. +2.8VDC (power off), +5VDC +/-0.1V (power on) Indicates the battery voltage +5VDC +/- 0.1V (normal), +12VDC +/-0.2V(burning)
  • Page 19 Installations of MultiBus Features only takes place at TC Electronic, Denmark. a time. If the M5000 has MD2 license level 2, it means that preset 200-214 can be used at two DSP-modules at a time. And so on. Here is a description for using the MultiBus Feature: BUT ! - Running preset 214 (Toolbox) at one DSP-module, and preset 01-213 at a 1.

  • Page 20: Technical Specifications

    < -80 dB @ 1 KHz Group Delay Linearity < 5 µS Phase Linearity Better than 5º Digital Conversion Input: Delta Sigma 64x oversampling, 18 bit Output: Linear 8x oversampling, 20 bit . ______________________________________________________________________________________________________________________________________________________________________________ ____________________ TC Electronic A/S M5000 Service manual page 20...
  • Page 21 < -80 dB @ 1 KHz Group Delay Linearity < 5 µS Phase Linearity: Better than 5º Digital Conversion Input: Delta Sigma 64x oversampling, 20 bit Output: Linear 8x oversampling, 20 bit. ______________________________________________________________________________________________________________________________________________________________________________ ____________________ TC Electronic A/S M5000 Service manual page 21...
  • Page 22 100 - 240 Vac, 50-60 Hz, 20 to 50 watts, autoselect Dimensions: 3 1/2 x 19 x 12 inches Finish: Black anodized aluminum face plate. Electroplated cadmium coating steel chassis Net Weight: 19 lbs. (8.6kg ______________________________________________________________________________________________________________________________________________________________________________ ____________________ TC Electronic A/S M5000 Service manual page 22...
  • Page 23 U T I L I T Y B Y P A S S M E M O R Y C A R D 482.6 mm Note: All specifications are subject to change without notice ______________________________________________________________________________________________________________________________________________________________________________ ____________________ TC Electronic A/S M5000 Service manual page 23...

  • Page 24: Cable Specifications

    Note: Pin 1 and 3 at the Finalizer are reserved for optional RS485 interface Therefore, use only 3-wires if the Finalizer is connected to other equipment that use these pins ______________________________________________________________________________________________________________________________________________________________________________ ____________________ TC Electronic A/S M5000 Service manual page 24...

  • Page 25: Appendix List

    Schematics for CPU board ver. M5000-6 Service Note no. 712 10 05 02, Temp. Stability on SUM-PCB Part list for CPU board ver. M5000-6 PCB layout for CPU board ver. M5000-6 Service Note no. 712 10 05 04, How to Check Battery Voltage Schematics for CPU board ver.
  • Page 26 PCB layout for POWER SUPPLY board ver. M5005-3 Mechanical parts in M5000 TYPE M5000F20, Gold chassis Mechanical parts in M5000 TYPE M5000F10, Black chassis ______________________________________________________________________________________________________________________________________________________________________________ ____________________ TC Electronic A/S M5000 Service manual page 26...

This manual is also suitable for:

M5000x

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