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Linear Technology DC1830B-C Demo Manual

Linear Technology DC1830B-C Demo Manual

Battery charger controller and powerpath manager with maximum power point control

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DESCRIPTION
Demonstration circuit 1830B is a battery charger control-
ler and PowerPath™ manager with maximum power point
control (MPPC) featuring the LTC
near maximum power from high impedance sources
such as solar panels, wind turbines or fuel cells. MPPC
is achieved by means of an input voltage regulation con-
trol loop. This board should be connected to a front-end
DC/DC power supply for a complete charger solution.
The DC1830B is customizable to handle a wide variety
of applications with output voltages from 3V to 30V and
output currents up to 6.5A with the PFETs supplied, and up
to 60V and/or 13A with higher voltage rating and/or added
PFETs. The reference design provided with DC1830B is
targeted at 4-cell LiFePO
4
The DC1830B loop compensation values were proven with
the LTC3845A buck power converter shown and are typi-
cal for other applications. The output of this demo board
was specifically tailored for a Tenergy 10A-hour battery,
P/N 30207. Other voltages can be set by changing ROFB2
and RBFB2. The desired nominal voltage can be accurately
trimmed by using trim resistors ROFBX and RBFBX. For
example, for 14.4V battery float voltage, change ROFB2
and RBFB2 to 86.6k, and add 7.5M at ROFBX and RBFBX
for greater setpoint accuracy. Other parameters can be ad-
justed to suit specific applications with guidance provided
in the LTC4000-1 data sheet. Table 1 provides a summary
of parameter adjustments.
Battery Charger Controller and
®
4000-1. MPPC extracts
(14.6V/5A) applications.
DC1830B-C/DC1830B-D
PowerPath Manager with
Maximum Power Point Control
This circuit was designed to demonstrate the high levels
of performance and small solution size attainable using
this part to control a switch mode power converter to
form a battery charger, intelligent PowerPath manager and
power supply system. It produces a regulated 5.0A/14.6V
battery charger output as well as a system output of up to
5.5A: suitable for a wide variety of portable applications
including instruments, industrial equipment, power tools
and computers.
The DC1830B-C provides a solution complete with both
battery charger control and PowerPath management. It
includes a second PFET (Q2) between VOUT-SYS and
BAT to provide "instant-on" functionality which keeps
VOUT-SYS within a narrow range regardless of battery
voltage, and disconnects the battery when it is fully charged
and power is available from the front-end DC/DC converter.
Thermal regulation circuitry is also provided to limit the
temperature of both PFETs.
The DC1830B-D provides a simple battery-charger-con-
troller-only solution without the PowerPath manager. It
deletes the second PFET and thermal regulation circuitry.
In this case, the battery is always "online" and VOUT-SYS
tracks the BAT voltage.
Design files for this circuit board are available at
http://www.linear.com/demo
L, LT, LTC, LTM, Linear Technology and the Linear logo are registered trademarks and
PowerPath is a trademark of Linear Technology Corporation. All other trademarks are the
property of their respective owners.
DEMO MANUAL
LTC4000-1
dc1830b-c/b-df
1

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Summary of Contents for Linear Technology DC1830B-C

  • Page 1 LTC4000-1 data sheet. Table 1 provides a summary L, LT, LTC, LTM, Linear Technology and the Linear logo are registered trademarks and of parameter adjustments. PowerPath is a trademark of Linear Technology Corporation. All other trademarks are the property of their respective owners.
  • Page 2: Quick Start Procedure

    DEMO MANUAL DC1830B-C/DC1830B-D PERMORMANCE SUMMARY Specifications are at T = 25°C SYMBOL PARAMETER CONDITIONS/COMMENTS UNITS Input Supply Range This Is the Input Voltage of the Front-End DC/DC Supply Input Regulation Voltage This Is the Input Voltage Lower Limit Set by the LTC4000-1 35.1...
  • Page 3 10. In order to observe MPPC operation, add a 4.7Ω or NOTE: The following applies to the DC1830B-C. 5Ω, 10W resistor in series with the DC source and set the source to 40V. Use a constant voltage or constant 11.
  • Page 4 DEMO MANUAL DC1830B-C/DC1830B-D QUICK START PROCEDURE – – – SOURCE SCOPE LOAD – – – Figure 1. Fixture Connections and Measurement Equipment Setup Figure 2. Block Diagram with Typical DC/DC Converter dc1830b-c/b-df...
  • Page 5 DEMO MANUAL DC1830B-C/DC1830B-D PARTS LIST—DC1830B-C ITEM REFERENCE PART DESCRIPTION MANUFACTURER/PART NUMBER Required Circuit Components CAP., X5R, 4.7μF, 10V, 20% 0603 AVX, 0603ZD475MAT2A CBAT CAP., SMT ALUMINUM, 150μF, 35V SUNCON, 35HVP150M CBIAS CAP., X7R, 1μF, 16V, 10% 0603 AVX, 0603YC105KAT2A CBGATE CAP., X7R, 10nF, 50V, 5% 0603...
  • Page 6 DEMO MANUAL DC1830B-C/DC1830B-D PARTS LIST—DC1830B-C ITEM REFERENCE PART DESCRIPTION MANUFACTURER/PART NUMBER Hardware-For Demo Board Only E1-E6, E9-E14, E18, E19, E20, E21 TESTPOINT, TURRET, 0.061" PBF MILL-MAX, 2308-2-00-80-00-00-07-0 E7, E8, E15, E16, E17 TESTPOINT, TURRET, 0.094" PBF MILL-MAX, 2501-2-00-80-00-00-07-0 JP1, JP2, JP3, JP4 HEADER, 3-PIN 0.079 SINGLE ROW...
  • Page 7 DEMO MANUAL DC1830B-C/DC1830B-D PARTS LIST—DC1830B-D ITEM REFERENCE PART DESCRIPTION MANUFACTURER/PART NUMBER Additional Demo Board Circuit Components CC1, CBGATE, CIGATE, CNTC, CCX, CCL, CAP., 0603 OPT CIL, CVM CL, CL1, CL2, CL3, CL4, CL5 CAP.,1206, 50V OPT F1, F3 FUSE 12A 32V T-LAG 1206 SMD OPT RNTC2, RNTC3 THERMISTOR NTC 10kΩ...
  • Page 8: Schematic Diagram

    DEMO MANUAL DC1830B-C/DC1830B-D SCHEMATIC DIAGRAM dc1830b-c/b-df...
  • Page 9 Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no representa- tion that the interconnection of its circuits as described herein will not infringe on existing patent rights.
  • Page 10 Linear Technology Corporation (LTC) provides the enclosed product(s) under the following AS IS conditions: This demonstration board (DEMO BOARD) kit being sold or provided by Linear Technology is intended for use for ENGINEERING DEVELOPMENT OR EVALUATION PURPOSES ONLY and is not provided by LTC for commercial use. As such, the DEMO BOARD herein may not be complete in terms of required design-, marketing-, and/or manufacturing-related protective considerations, including but not limited to product safety measures typically found in finished commercial goods.
  • Page 11 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Analog Devices Inc. DC1830B-C DC1830B-D...

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Dc1830b-dLtc4000-1