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ORIGINAL INSTRUCTION MANUAL
Carefully read these instructions
before starting and using your splitter!
SPALTMEISTER
SM 300
Südharzer Maschinenbau GmbH
Helmestraße 94 ∙ 99734 Nordhausen/Harz
Zentrale:
Internet: www.bgu-maschinen.de
e-mail: info@bgu-maschinen.de
49(0)3631/6297-0 ∙
+
-111
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Summary of Contents for BGU SM 300
- Page 1 ORIGINAL INSTRUCTION MANUAL Carefully read these instructions before starting and using your splitter! SPALTMEISTER - Set-up & installation - Use SM 300 - Maintenance - Accessories We manufactu- re in Germany Südharzer Maschinenbau GmbH Helmestraße 94 ∙ 99734 Nordhausen/Harz Zentrale: 49(0)3631/6297-0 ∙...
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Page 2: Table Of Contents
Noise level and emissions 11. Wiring diagram 12. Other areas of possible danger 2.1 Mechanical dangers 2.2 Electrical dangers 13. Legal warranty 14. Extended warranty 15. Spare parts for SM 300 15.1 How to order spare parts 16. EC Statement of compliance... -
Page 3: Introduction
Our range of hydraulic log splitters includes various different models of different splitting force. SM 300, 400 V, Splitting force 6 t SM 300, 230 V, Splitting force 6 t All splitters are equipped with mechanical two-hands safety control. - Page 4 Should your shipper or the truck driver refuse to accept your claim, fully reject delivery and make sure to inform us (the manufacturer) immediately. No claims shall be taken into account by the shipper or by the insurance company, if a reservation note is not made on the delivery bill.
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Page 5: Product Overview
PRODUCT OVERVIEW Hand guard Push-plate Control lever Log carriage Hydraulic ram Extension table Ram stop On/Off switch Casing Leg with grip handle Wheels... -
Page 6: Safety Pictograms And Warning Labels
SAFETY SIGNS AND WARNING LABELS 1. Machine safety label „before setting-up, servicing, maintaining and cleaning the machine, disengage power and stop the engine. Lock the tool and secure it against ac- cidental start.“ This safety label reminds users of the general safety rules. 2. - Page 7 „BGU-Maschinen” manufacturer’s logo 10. „Product Identification label“ This label shows the company details of the manufacturer and the main technical data of the machine. 11. Personal protection pictogram “Wear suitable protective gloves!” 12. Personal protection pictogram “Wear suitable protective boots!”...
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Page 8: Safety
SAFETY Strictly perform installation, set-up, maintenance, cleaning and transportation with the motor switched off and the blade firmly secured against accidental operation.Immediately disconnect power off the machine in case of any eventual fault or trouble. The user shall strictly comply with these operation, set-up, mainte- nance, repair and trouble-shooting instructions in order to assure safe operation and no damages to the equipment. -
Page 9: Mandatory Application Field
Log splitters are one-man operation machines only. Never allow mo- re than one person approach and work on the machine at the same time. The model “SM 300” is conceived for splitting logs for firewood preparation only. BEWARE: no cross-grain splitting is permitted. Al- ways split grain-wise. -
Page 10: Operation
OPERATION 5.1 Splitter set-up For optimized transport dimensions and more effective handling, the unit is shipped by the manufacturer with the ram fully retracted over the log carriage. To set the unit ready for splitting you first need some minor setup work. Bolt the cylinder flange firmly on the steel casing (Figure 1). -
Page 11: Initial Check-Up
BEWARE: an excessively backwards leaning position of the splitter during transportati- on may result into oil leakage from the oil plug. See page 16 for oil change instructions. At low ambient temperature the oil in the hydraulic circuit will thicken. In this case, it is recommended to avoid sudden start-up (splitting wi- thout warming the motor up) that could result into damages and trou- ble of the hydraulic system.To assure trouble free operation of the hy-... -
Page 12: Operating Safety
5.6 Operating safety Choose a flat, dry, and solid location to operate your splitter. Make sure that the area is free of slippery surfaces and objects to trip over. Slippery and icy floor conditions must be duly treated to ensure solid standing conditions. -
Page 13: Operation
The extension table attaches quickly and easily to the carriage without having to use any special tool or equipment. Insert the central lug into the special slot in the front bracket of the cover plate. Now lift the extension table slightly up and keep settling it until the canted lugs are hooked up in the back of the mounting pla- tes on the beam. -
Page 14: Handling And Transportation
HANDLING AND TRANSPORTATION Before handling, moving or transporting the splitter make sure to cut the power off (unplug the machine). This machine is conceived for very er- gonomic easy handling thanks to the special wheel arrangement in the rear bottom part of the machine (fi g. 5). Dismount the extension table (6) Fig. -
Page 15: Splitting Wedge And Cleaving Wedge
SPLITTING WEDGE AND CLEAVING WEDGE On request, the log splitter can be factory equipped with a 4-ways wedge (Pos. 8, Fig. 6) and/or a splay wedge (Pos. 9, Fig. 7). The 4-ways wedge (8) is designed for splitting each log in 4 sticks in one cycle. -
Page 16: Repairs And Maintenance
REPAIRS AND MAINTENANCE Make sure that the machine is fully disconnected and all mo- ving parts are secured before performing any maintenance/re- pair work on the machine. In the event of any malfunctioning, switch the machine off before trouble-shooting. 8.1 Ordinary periodic maintenance Make maintenance a regular part of daily operation. -
Page 17: Sliding Pads In The Log Carriage
After refilling the tank with new oil, let the splitter cycle three or four ti- mes and let the air blow out of the hydraulic loop before closing the cap. 8.3 Sliding pads Should irregular noisy knocks be heard while the ram is shifting back and forth, grease the plastic sliding pads located inside the log carria- ge. -
Page 18: Disposal
DISPOSAL When the splitter is fully obsolete and cannot be of any longer use, it should be duly dismounted ahead of discarding. Certain components need deactivation and dismantling in order to assure that no further use is made by other parties and that no worn out parts are recycled for other applications. -
Page 19: Technical Data
10. TECHNICAL DATA Technical data Unit of mea- SM 300 SM 300 surement 400 V 230 V Max log capacity (length) Min. log diameter Max. log diameter Slitting force* Max. operating pressure Motor power P1 Rated voltage 400 3N/PE/AC2 230 2N/PE/AC2... -
Page 20: Wiring Diagram
11. WIRING DIAGRAM BEWARE: only let expert skilled staff do electric repair/mainte- nance works! As for all electric tools and equipment we strongly recommend use a portable residual current device (PRCD), unless you already have a residual current device (RCD) in your house assuring safety and pro- tection up to max 0.03A nominal fault current. - Page 21 230 V version Components: 1. Box K700 2. Overload safety switch 13.5A 3. KB-04 Uc 230V 4. Motor...
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Page 22: Other Areas Of Possible Danger
12. OTHER AREAS OF POSSIBLE DANGER 12.1 Mechanical dangers Possible dangers related to machine moving parts (push-plate) are minimized by means of suitable safeties and protections that cannot be dismounted unless special tools and equipment is used. DO NOT EVER ATTEMPT to remove or by-pass the two-hands control. The splitter won‘t work if one of the control levers gets permanently clamped down! Do not remove any other safety and protection device from the machine. -
Page 23: Legal Warranty
13. LEGAL WARRANTY All BGU machines are covered with legal warranty. Customers should promptly notify eventual material, production or workmanship claims on their detection. While asking for warranty service, customers should show copy of their purchase invoice or receipt. The warranty... -
Page 24: Spare Parts For Sm 300
15. SPARE PARTS FOR SM 300... - Page 26 Bezeichnung Dimensions Pos. Complete casing 19512 Riveted casing 19512 Guard 19496 Guard, operator‘s side 19521 19497 Mounting plate Standard blind rivet 53457 DIN 7337 A6,4x12 Galvanized blind rivet 51616 M6 L=14 19508 Complete tank 19519 Hand guard 19495 Rear guard 19520 Cover plate 51616...
- Page 27 Pos. Description Dimensions Complete wedge slider 19509 Square ribbed insert 52774 40x20 Push-plate 19511 Complete push-plate 19516 Bolt-on steel angle 19507 Hex head cap screw 53951 DIN 7380 M10x30 Self-locking hex nut 51608 DIN 985 Washer 51698 DIN 9021 10,5 Bottom guide 16069 Hydraulic cylinder...
- Page 28 Pos. Description Dimensions Rocker arm 19502 Self-locking hex nut 51608 DIN 985 Standard bind rivet DIN 7337 A6,4x12 53457 Hex screw 51404 DIN 931 M10x40 Washer 51649 DIN 125 10,5 Self-locking hex nut 51608 DIN 985 Standard bind rivet 53457 DIN 7337 A6,4x12 Hex screw...
- Page 29 Pos. Bezeichnung Abmasse Hydraulic hose 54169 1SN 16 235 lg Screw-on hose clip 50528 d=24 b=12 Straight coupling L 12 54074 Screw plug 53062 DIN 910 3/4“ Copper ring 53152 d=26 D=31 Filler plug 14621 Extension table, complete assembly 19544 Casing 19492 Galvanized blind nut...
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Page 31: Ec Statement Of Compliance
3.5.89 and later enforced by all member states. This statement of compliance does not apply to customer modifications of the equipment without wit- hout manufacturer’s written approval. Hydraulic log splitter Machine type: SM 300 400V / 230 V Models: Production no.: see model label Applicable European Standards: EC Machine Directive No. - Page 32 Südharzer Maschinenbau GmbH Subject to changes without notice Helmestraße 94 ∙ 99734 Nordhausen/Harz Service-Tel. 03631/6297-104 ∙ Fax 03631/6297-111 Form: 689.21.09.2010 - Rev. C Internet: www.bgu-maschinen.de e-mail: service@bgu-maschinen.de Form: 694.21.09.2010 - Rev. C...
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