Minebea Intec Maxxis 5 Original Installation Manual
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Minebea Intec Maxxis 5 Original Installation Manual

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Installation Manual
Process Controller Maxxis 5 PR 5900
Translation of the Original Installation Manual
9499 050 59000
Edition 6.7.0
08/26/2020
Release 2.26
Minebea Intec GmbH, Meiendorfer Str. 205 A, 22145 Hamburg, Germany
Phone: +49.40.67960.303 Fax: +49.40.67960.383

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Summary of Contents for Minebea Intec Maxxis 5

  • Page 1 Installation Manual Process Controller Maxxis 5 PR 5900 Translation of the Original Installation Manual 9499 050 59000 Edition 6.7.0 08/26/2020 Release 2.26 Minebea Intec GmbH, Meiendorfer Str. 205 A, 22145 Hamburg, Germany Phone: +49.40.67960.303 Fax: +49.40.67960.383...
  • Page 2 Any information in this document is subject to change without notice and does not represent a commitment on the part of Minebea Intec unless legally prescribed. This product should only be operated/installed by trained and qualiied personnel. In correspondence concerning this product, the type, name, and release number/serial number as well as all license numbers relating to the product have to be cited.

  • Page 3: Table Of Contents

    Process Controller Maxxis 5 PR 5900 Table of contents Table of contents Introduction............................4 Read the manual................................. 4 This is what operating instructions look like ......................4 This is what lists look like............................4 This is what menu items and softkeys look like..................... 4 This is what the safety instructions look like......................
  • Page 4 Process Controller Maxxis 5 PR 5900 Table of contents 4.3.1 Cable gland and connection.........................29 4.3.2 Installation of a cable .............................31 EMC-compliant installation ............................ 32 4.4.1 Connecting the screens to the screen clamping rail................. 32 4.4.2 Connecting the equipotential bonding conductor................... 32 Hardware construction ............................
  • Page 5 Process Controller Maxxis 5 PR 5900 Table of contents Disposal ............................129 Technical data ..........................130 Note on using "free software" ..........................130 Decoding the serial number..........................130 General data ................................130 7.3.1 Backup for date/time ..........................130 7.3.2 Rechargeable battery for power supply....................130 7.3.3...

  • Page 6: Introduction

    Process Controller Maxxis 5 PR 5900 1 Introduction Introduction Read the manual Please read this manual carefully and completely before using the product. This manual is part of the product. Keep it in a safe and easily accessible location. This is what operating instructions look like 1.

  • Page 7: Hotline

    1 Introduction Process Controller Maxxis 5 PR 5900 NOTICE Warning of damage to property and/or the environment. NOTICE indicates that damage to property and/or the environment may occur if appropriate safety measures are not observed. Take the corresponding safety precautions.

  • Page 8: Safety Instructions

    If there are grounds for rejection of the goods, a claim must be iled with the carrier immediately. The Minebea Intec sales or service organization must also be notiied. Before operational startup NOTICE Perform visual inspection.

  • Page 9: Installation

    2 Safety instructions Process Controller Maxxis 5 PR 5900 2.4.1 Installation The device has to be installed in an EMC-compliant manner, see Chapter 4.4. Setup Version Protection class Installation Control cabinet housing IP65, rear IP20 Control panel cut-out Blackbox housing...

  • Page 10: Supply Voltage Connection

    Process Controller Maxxis 5 PR 5900 2 Safety instructions 2.4.3 Supply voltage connection 2.4.3.1 Version 230 V AC Safe interruption of both supply voltage conductors must be provided for, either by disconnecting the power connector or using a separate switch.

  • Page 11: Rf Interference Suppression

    General information Repairs are subject to inspection and must be carried out at Minebea Intec. In case of defect or malfunction, please contact your local Minebea Intec dealer or service center for repair. When returning the device for repair, please include a precise and complete description of the problem.
  • Page 12 Process Controller Maxxis 5 PR 5900 2 Safety instructions 2.4.8.3 Replacing fuses WARNING Damage from overheating. The use of repaired fuses and bypassing the fuse holder is prohibited. Only the fuses listed in chapters 7.3.4 7.3.5 are permissible. EN-10 Minebea Intec...

  • Page 13: Process Controller

    3 Process controller Process Controller Maxxis 5 PR 5900 Process controller General notes The device is equipped with a TFT color graphics display and a function/alphanumeric keypad. With the corresponding application, this device is a powerful system for managing/ documenting weighing and dosing processes. It combines the functions of a user-friendly interface as well as a weighing and dosing device, PLC and interfaces.

  • Page 14: Communication Protocols

    Process Controller Maxxis 5 PR 5900 3 Process controller Plug-in connections inside the device for load cells, inputs/outputs, LAN connection, serial interfaces Calibration using PC tool (browser/VNC) Calibration using weights according to the mV/V method or directly using load cell data (smart calibration) Software coniguration of the interface cards, e.g., for remote display or printer...

  • Page 15: Housing

    3 Process controller Process Controller Maxxis 5 PR 5900 Housing 3.3.1 General notes The following housing options are available: Stainless steel housing for the switchbox installation, see Chapter 3.3.2.1 Stainless steel housing for table-top mounting, see Chapter 3.3.2.2 Stainless steel housing for wall mounting, see Chapter 3.3.2.3...
  • Page 16 Process Controller Maxxis 5 PR 5900 3 Process controller Back view Description Reset key All dimensions in mm 3.3.2.1.1 Drilling template and control panel cut-out The drilling template (shown in a reduced size) with control panel cut-out is included as an original in the scope of supply.
  • Page 17 3 Process controller Process Controller Maxxis 5 PR 5900 3.3.2.2 Table-top housing The keypad and the display form one unit with the front. The cables are fed through entry glands on the bottom of the housing and connected to the electronics.
  • Page 18 Process Controller Maxxis 5 PR 5900 3 Process controller 3.3.2.3 Wall housing There is also a version of the PR 5900 with table-top housing that comes with a support bracket (2) for wall mounting. The housing is ixed in the required position using knurled screws (1).
  • Page 19 3 Process controller Process Controller Maxxis 5 PR 5900 3.3.2.4 Blackbox housing The front does not have a control panel or a display. The device is designed for mounting rail installation (35 mm, as per DIN 46277). Cable connections are made at the back of the housing.

  • Page 20: Overview Of Device Front

    Process Controller Maxxis 5 PR 5900 3 Process controller Overview of device front Display and operating elements Description Display elements LED status display 5.7" display, TFT color screen Operating elements Function keys Alphanumeric keypad Indicator keys Application keys Navigation/menu keys, incl. soft keys On/of button For a description of the display and operating elements, refer to Chapter "Display and...

  • Page 21: Overview Of Connections

    3 Process controller Process Controller Maxxis 5 PR 5900 Overview of connections Connection Description Power = 100 to 240 V or U = 24 V Power connection Option FB ProiBus DP PR 1721/51 Fieldbus interfaces, DeviceNet PR 1721/54 only one option...

  • Page 22: Plug-In Cards

    Process Controller Maxxis 5 PR 5900 3 Process controller Connection Description Ethernet (internal) for: LAN interface Remote operation via VNC Software updates Communication/data exchange: OPC, ModBus-TCP External I/O devices: ModBus-TCP Printer Printer RS‑ ‑ 485 Serial interface Remote display RS‑485 (internal) External scales RS‑...
  • Page 23 3 Process controller Process Controller Maxxis 5 PR 5900 Product Description Position PR 5900/07 Analog input: Option‑1 and/or 1 analog input internal 14 bits binary = 20,000 counts, @ Option‑2 1 analog output e.g. 0…20 mA/0…10 V Analog output: internal 16 bits =...

  • Page 24: Application Licenses

    PR 5900/83 Batching Examples of application packages: Counting, checkweighing, totalizing Automatic dosing and manual illing For product details, see corresponding data sheets/manuals. Applications purchased from Minebea Intec may only be changed as per a source code agreement. EN-22 Minebea Intec...

  • Page 25: Device Description

    3 Process controller Process Controller Maxxis 5 PR 5900 Device description 3.6.1 Combinations for options Housing: Designation Code no. Description Chap. Control cabinet housing Default 3.3.2.1 Table-top housing 3.3.2.2 Wall housing (table-top Note: turned front 3.3.2.3 housing with support bracket)
  • Page 26 Process Controller Maxxis 5 PR 5900 3 Process controller Power supply cable: Designation Code no. Description With European plug, type CEE7 With GB plug, type 360 Only when ordering the table-top housing and wall housing! With US plug, type LAP 31...
  • Page 27 3 Process controller Process Controller Maxxis 5 PR 5900 Internal inputs: Designation Code no. Description Chap. Digital input, passive (external supply required) 4.5.10 Opto-decoupled input Digital input, active (internal 12 V supply) 4.5.10 Interface cards: Designation Accessories Code no. Description Chap.
  • Page 28 Process Controller Maxxis 5 PR 5900 3 Process controller Designation Accessories Code no. Description Chap. EtherNet/IP PR 1721/57 FB option 4.6.12 PR 1721/77 Applications/alibi memory/OPC server: Designation Accessories Code no. Description Chap. Basic Application; default Phase PR 5900/81 Application (incl. OPC license)

  • Page 29: Device Version Marking

    3 Process controller Process Controller Maxxis 5 PR 5900 Designation Internal Option 1 Option 1 Option 2 Option 2 Accessories RS‑ ‑ 485 RS‑ ‑ 485 A RS‑ ‑ 485 B RS‑ ‑ 485 A RS‑ ‑ 485 B PR 5900/42 Serial cable, 9 pins D‑Sub...

  • Page 30: Device Installation

    Process Controller Maxxis 5 PR 5900 4 Device installation 4 Device installation General notes Before starting work, please read Chapter 2 and follow all instructions. WARNING Warning of hazardous area and/or personal injury All cable connections must be protected from damage.

  • Page 31: Control Cabinet Equipment

    4 Device installation Process Controller Maxxis 5 PR 5900 Control cabinet equipment For PR 5900 with control cabinet and blackbox housing only. Have all required parts, technical documents, and tools at hand for control cabinet installation. NOTICE Ingress of dirt through the air vent in the housing.
  • Page 32 Process Controller Maxxis 5 PR 5900 4 Device installation NOTICE For protection against dust and moisture during transport and installation, the cable glands are itted with a polyethylene cover. For full IP protection, operation with the dust protection cover itted is not permitted.

  • Page 33: Installation Of A Cable

    4 Device installation Process Controller Maxxis 5 PR 5900 Description Option‑2 Internal serial interfaces/ProiBus card Internal serial interfaces and option‑2 4.3.2 Installation of a cable NOTICE Material damage is possible. Perform the connection of the cable screen for the ieldbus cards according to the relevant chapter.

  • Page 34: 4.4 Emc-Compliant Installation

    Process Controller Maxxis 5 PR 5900 4 Device installation NOTICE Material damage is possible. Regularly check the cable gland for tightness and re-tighten it, if necessary. 4.4 EMC-compliant installation 4.4.1 Connecting the screens to the screen clamping rail The screens must be connected to the screen clamping rail using cable clamps as pictured or the supplied screen terminals.

  • Page 35: Hardware Construction

    4 Device installation Process Controller Maxxis 5 PR 5900 Hardware construction 4.5.1 Main board The following elements are located on the main board: Description Reset key Digital outputs (internal) Slot for ieldbus cards, FB option Digital inputs (internal) USB connection...

  • Page 36: Leds

    Process Controller Maxxis 5 PR 5900 4 Device installation Description Standby rechargeable battery (for data recovery) Color-graphic display Power supply The color-graphic display (17) is connected to the main board via a ribbon cable. 4.5.2 LEDs 5…9 11…14 Function Load cell supply voltage +9 V...

  • Page 37: Network Port

    4 Device installation Process Controller Maxxis 5 PR 5900 4.5.3 Network port The device has an internal Ethernet port. NOTICE Damaged data will bring a stop to IT operations. Protect the IT network to prevent unauthorized access. The current IT security guidelines must be followed so as to minimize the risks.

  • Page 38: Usb Connection

    Notebook/PC connection Remote operation of the device from a notebook/PC is possible (install VNC software version 3.3.7* on the notebook/PC). * Minebea Intec guarantees the functionality only if this version is used. 4.5.4 USB connection The USB connection is located on the back of the device.
  • Page 39 4 Device installation Process Controller Maxxis 5 PR 5900 Connecting to an external PC keyboard Keyboard layout PC keyboard Keys MENU Soft Soft Soft Soft Soft key 1 key 2 key 3 key 4 key 5 PC keyboard Keys START STOP EXIT...
  • Page 40 Process Controller Maxxis 5 PR 5900 4 Device installation [Russian QWERTY/йцукен] 4.5.4.3 Barcode scanner A barcode scanner can be connected to the USB interface on the back of the housing as an alternative to an external keyboard. CAUTION Before connecting the barcode scanner, make sure: power consumption i < 200 mA.

  • Page 41: Sd Card Slot

    SD card. The SD card is only used for storage; it is not used for data transfers. Note: Only SD cards supplied by Minebea Intec may be used. No warranty is given for third- party cards. The following data is saved to the SD card:...

  • Page 42: Remote Terminal Connection (Option Cx1)

    Process Controller Maxxis 5 PR 5900 4 Device installation 4.5.6 Remote terminal connection (option CX1) Data is transferred between the Maxxis 5 and the remote terminal PR 5900/6x, ../7x via a dedicated Ethernet connection (permanent point-to-point connection). Maxxis 5, rear ① Screen ②...

  • Page 43: Interface (Internal)

    4 Device installation Process Controller Maxxis 5 PR 5900 Note: Technical data, see "Option CX1 additional information". 4.5.7 RS-485 interface (internal) The device is equipped with an integrated RS-485 interface. The interface can be conigured by software. The RS-485 interface can also be used as a point-to-point connection.
  • Page 44 Process Controller Maxxis 5 PR 5900 4 Device installation Description Data Cable type Twisted pair, screened (e.g., LifYCY 3×2×0.20), 1 pair of wires for ground (GND) Cable gauge 1.5 mm Cable length max. 1000 m Coding pin is inserted into the position marked gray in the image.
  • Page 45 4 Device installation Process Controller Maxxis 5 PR 5900 4.5.7.1 Connecting to a PC or an RS-485/RS-232 converter Point-to-point connection for the EW-Com protocol (4-wire) Example: Switch settings Coniguration ON: S1, S2, S3 [Operating] - [System setup] - [Connected devices] - [PC via EW-Com] - [In- OFF: S4, S5, S6 terface] - [Built-in RS‑485]...
  • Page 46 Process Controller Maxxis 5 PR 5900 4 Device installation Switch settings Coniguration ON: S2, S3, S4, S5, S6 [Operating] - [System setup] - [Connected devices] - [ModBus-RTU master] - OFF: S1 [Interface] - [Built-in RS‑485] 4.5.7.3 Connecting multiple PR 5900 units to a PC or to an RS-485/RS-232 Converter Connection for the EW-Com protocol.
  • Page 47 4 Device installation Process Controller Maxxis 5 PR 5900 Switch setting Switch setting Switch setting Coniguration PR 5900-1 PR 5900-2 PR 5900-3 ON: - ON: - ON: S1, S2, S3 [Operating] - [System setup] - [Connected OFF: S1, S2, S3, S4,...
  • Page 48 Process Controller Maxxis 5 PR 5900 4 Device installation Note: For further information, see the platform scale operating instructions. 4.5.7.5 Connecting digital load cells from type Pendeo® The device can be ported to Pendeo® type digital load cells via the xBPI port and the RS-485 interface (2-wire).
  • Page 49 4 Device installation Process Controller Maxxis 5 PR 5900 ① PR 5900 ② Screen clamping rail or cable gland ③ Screen ④ Equipotential bonding conductor Note: For further information, see the installation manuals relating to the load cells and junction boxes.

  • Page 50: Interface (Internal)

    Process Controller Maxxis 5 PR 5900 4 Device installation 4.5.8 RS-232 interface (internal) The device is equipped with an integrated RS-232 interface. This interface is conigurable, and can be used, for example, for data transmission to a remote display or printer.
  • Page 51 4 Device installation Process Controller Maxxis 5 PR 5900 Description Data Cable gauge Max. 1.5 mm Cable length Max.15 m Terminal Block diagram RS-232 GND CTS RxD TxD RTS 4.5.8.1 Connecting a YDP14IS ticket printer via RS-232 The YDP14IS-OCEUV ticket printer can be connected via the internal RS-232 interface.
  • Page 52 Process Controller Maxxis 5 PR 5900 4 Device installation Coniguration PR 5900 Printer coniguration [Operating] - [System setup] - [Connect- The printer must be set to "Line Mode" ed devices] - [Printer] - [Interface] - (the factory setting is Page Mode). Press the "FEED"...
  • Page 53 4 Device installation Process Controller Maxxis 5 PR 5900 Coniguration PR 5900 [Operating] - [System setup] - [Weighing points] - [Weighing point X] - [xBPI scale] - [In- terface] - [Built-in RS‑232] Note: For further information, see the platform scale operating instructions.

  • Page 54: Internal Digital Outputs (Relay Outputs)

    Process Controller Maxxis 5 PR 5900 4 Device installation Note: For more information, see the manual for the Mettler scale. 4.5.9 Internal digital outputs (relay outputs) 4 relay outputs with potential-free change-over contacts are permanently built into the device for process control.
  • Page 55 4 Device installation Process Controller Maxxis 5 PR 5900 Technical data Description Data Connection 2 x terminal, 6-pin Number of outputs 4 (CH1, CH2, CH3, CH4) Output Change-over contact Max. switching voltage: U = 31 V/U = 24 V Max. switching current: 1 A Switching frequency Max.
  • Page 56 Process Controller Maxxis 5 PR 5900 4 Device installation Example: Connection for internal digital outputs: Relay control (power output) ① Inductive load for free-wheel diode ② Screen clamping rail or cable gland ③ Supply unit U = 24 V 0.5 A The relay switches when the output is active (true).

  • Page 57: Internal Digital Inputs

    4 Device installation Process Controller Maxxis 5 PR 5900 4.5.10 Internal digital inputs 4 active or passive opto-decoupled inputs are permanently built into the device for process control. Depending on the order, the hardware is factory-set to "passive" (order code "DE1") or "active"...
  • Page 58 Process Controller Maxxis 5 PR 5900 4 Device installation Example: Connection: Contact input "passive" (order code "DE1") ① Digital input ② Screen clamping rail or cable gland ③ Supply unit U = 24 V 0.5 A EN-56 Minebea Intec...

  • Page 59: Accessories

    4 Device installation Process Controller Maxxis 5 PR 5900 Example: Connection: Contact input "active" (order code "DE2") ① Digital input ② Screen clamping rail or cable gland Accessories 4.6.1 PR 5900/04 2x RS‑ ‑ 485 interface The plug-in card contains two channels. One channel can be used for connecting an IS platform without an external power supply.
  • Page 60 Process Controller Maxxis 5 PR 5900 4 Device installation A maximum of 2 PR 5900/04 cards can be installed. Technical data Description Data Internal connection Contact strip External connection 2 x terminal, 7-pin Number of channels Type RS‑485, full duplex (4‑wire) RS‑485, half duplex (2‑wire)
  • Page 61 4 Device installation Process Controller Maxxis 5 PR 5900 PR 5900/04 2x RS-485 interface Coding for option 1 and option 2 Terminal strip: Insert the coding pin into the slot in the position marked in gray in the image. Terminal: Remove (nip of) the relevant coding nib.
  • Page 62 Process Controller Maxxis 5 PR 5900 4 Device installation Block diagram 2x RS-485 PR 5900/04 PR 5900/04 +24 V B-GNDI RxD/TxD-P B-TxB RxD/TxD-N B-TxA B-RxB B-RxA +24 V A-GNDI RxD/TxD-P A-TxB RxD/TxD-N A-TxA A-RxB A-RxA EN-60 Minebea Intec...
  • Page 63 4 Device installation Process Controller Maxxis 5 PR 5900 S Function Settings for RS‑ ‑ 485 Rx bus termination OFF: not connected ON: (A-RxA 120 Ω A-RxB) 2 Tx pull-up resistor OFF: not connected ON: (A-TxB 1K6 Ω +V) 3 Tx pull-down resistor OFF: not connected ON: (A-TxA 1K6 Ω...
  • Page 64 Process Controller Maxxis 5 PR 5900 4 Device installation Example: PR 5900 PR 5900 PR 5900/04 PR 5900/04 RS-485-A + 24 V GNDI A-TxB RxD - TxD - P RxD/TxD-P A-TxA RxD - TxD - N RxD/TxD-N RS-485 A-RxB A-RxA ①...
  • Page 65 4 Device installation Process Controller Maxxis 5 PR 5900 4.6.1.3 Connecting digital load cells from type Pendeo® The device can be ported to Pendeo® type digital load cells via the xBPI port and the RS-485 interface (2-wire). Connections Color code...
  • Page 66 Process Controller Maxxis 5 PR 5900 4 Device installation ① PR 5900 with PR 5900/04 ② Screen clamping rail or cable gland ③ Screen ④ Equipotential bonding conductor Note: For further information, see the installation manuals relating to the load cells and junction boxes.

  • Page 67: Pr 5900/32 2X Rs-232 Interface

    4 Device installation Process Controller Maxxis 5 PR 5900 4.6.2 PR 5900/32 2x RS‑ ‑ 232 interface The plug-in card contains two channels. One channel can be used for connecting an IS platform without an external power supply. The jumper (1) must then be set to A‑24 V or B‑24 V.
  • Page 68 Process Controller Maxxis 5 PR 5900 4 Device installation Description Data Cable gauge Max. 1.5 mm Cable length Max. 15 m Cable type Screened twisted pair (e.g., LifYCY 3x2x0.20), 1 pair of wires for ground (GND). Power supply for IS plat-...
  • Page 69 4 Device installation Process Controller Maxxis 5 PR 5900 Block diagram 2x RS-232 PR 5900/32 PR 5900/32 +24 V B- +24 V B-RTS B-TxD B-RxD B-CTS +24 V A- +24 V A-RTS A-TxD A-RxD A-CTS 4.6.2.1 Connecting peripheral devices via RS‑ ‑ 232 Connecting a YDP14IS ticket printer via RS‑232 (see Chapter 4.5.8.1)
  • Page 70 Process Controller Maxxis 5 PR 5900 4 Device installation 4.6.2.2 Connecting an IS platform via RS‑ ‑ 232 Using this optional card, it is possible to connect an IS platform with xBPI or SBI protocol. Note: Only one platform can be supplied power from the PR 5900.

  • Page 71: Pr 5900/07 Analog Input And Output

    4 Device installation Process Controller Maxxis 5 PR 5900 Note: For further information, see the platform scale operating instructions. 4.6.3 PR 5900/07 analog input and output The plug-in card for the available analog channels has 1 analog output (active) and 1 analog input.
  • Page 72 Process Controller Maxxis 5 PR 5900 4 Device installation Description Data Output temperature error <100 ppm/K Output zero point error 0.05% Output max. error <0.1% Load Max. 0 to 500 Ω Potential isolation Cables <150 m, screened Input Input 1 current or voltage input...
  • Page 73 4 Device installation Process Controller Maxxis 5 PR 5900 PR 5900/07 2x interface Coding for option 1 and option 2 Terminal strip: Insert the coding pin into the slot in the position marked in gray in the image. Terminal: Remove (nip of) the relevant coding nib.
  • Page 74 Process Controller Maxxis 5 PR 5900 4 Device installation PR 5900/07 PR 5900/07 0…20 mA 200 E AGND 50 K 0…10 V 25 K AGND 10 E 0…20 mA AGND AGND The selection of input current/input voltage can be conigured in the application.

  • Page 75: Pr 5900/10 Weighing Electronics Board

    4 Device installation Process Controller Maxxis 5 PR 5900 4.6.4 PR 5900/10 weighing electronics board The weighing electronics board is inserted in the WP A and/or WP B slot. A maximum of two internal weighing electronics boards can be installed.
  • Page 76 Process Controller Maxxis 5 PR 5900 4 Device installation Description Data Linearity <0.003% Temperature coef. Zero <0.05 µV/K RTI, <0.004%/10K @ 1 mV/V Temperature coef. Vst <±4.0 ppm/K span Cable length Max. 300 m Cable type 6‑wire with screen for entire cable and screen for measure- ment cables, e.g., PR 6135/..
  • Page 77 GNDA Ground Screen/ground analog analog 4.6.4.2 Connecting a load cell with a 4-wire cable Note: The colors listed here apply for the Minebea Intec load cell and connection cables of type "PR …" Color code Black Blue Green Gray White For additional information on the connection of load cells and cable junction boxes, refer to the corresponding installation manuals.
  • Page 78 ④ Screen clamping rail or cable gland ⑤ Equipotential bonding conductor ⑥ or 4.6.4.3 Connecting a load cell with a 6-wire cable Note: The colors listed here apply for the Minebea Intec load cell and connection cables of type "PR …" Color code Black Blue Green...
  • Page 79 Connections are made via cable junction box PR 6130/.. using connection cable PR 6135/.. or PR 6136/..Note: The colors listed here apply for the Minebea Intec load cell and connection cables of type "PR …" Color code Black...
  • Page 80 Process Controller Maxxis 5 PR 5900 4 Device installation Recommendation Install cable in steel pipe connected to a ground potential. The distance between the measuring cables and the power cables should be at least 1 m. Load cell supply circuit Load resistance of load cell circuit ≥75 Ω, e.g., 8 load cells of 650 Ω...
  • Page 81 4 Device installation Process Controller Maxxis 5 PR 5900 ③ Screen ④ Screen clamping rail or cable gland ⑤ Equipotential bonding conductor ⑥ or 4.6.4.5 Testing the measuring circuit A simple test with the load cells connected can be carried out with a multimeter.
  • Page 82 The center of the external supply voltage (0 ext. supply) should be connected to GNDA to ensure that the voltage reacts symmetrically to 0. The internal supply is not connected. Note: The colors listed here apply for the Minebea Intec load cell and connection cables of type "PR …" Color code Black...
  • Page 83 4 Device installation Process Controller Maxxis 5 PR 5900 ② 0 ext. supply ③ – ext. supply ④ Potential-free ⑤ Screen ⑥ Screen clamping rail or cable gland ⑦ Equipotential bonding conductor ⑧ or 4.6.4.7 Connecting an analog weighing platform (CAP… series) Up to 2 Combics analog platforms (CAP…...
  • Page 84 Process Controller Maxxis 5 PR 5900 4 Device installation Example: Platform with 4-wire connection The following links should be set directly on the terminal block for platforms with a 4-wire connection: ① from + Supply (+V) to + Sense (+S) ②...

  • Page 85: Pr 5900/12 Digital Inputs And Outputs

    4 Device installation Process Controller Maxxis 5 PR 5900 Example: Platform with 6-wire connection PR 5900 PR 5900 white + Meas. – Meas. blue + Supply green + Sense grey – Sense black – Supply GNDA Ground analog ① Screen ②...
  • Page 86 Process Controller Maxxis 5 PR 5900 4 Device installation Technical data Description Data Internal connection Contact strip External connection 2 x terminal, 6-pin 2 x terminal, 4-pin Wire gauge max. 1.5 mm Number of inputs/out- 4 (CH1, CH2, CH3, CH4)
  • Page 87 4 Device installation Process Controller Maxxis 5 PR 5900 4.6.5.1 Digital inputs (PR 5900/12) Depicted: Terminal coding and internal circuitry CH 1 CH 2 CH 1 CH 2 + − + − + − + − CH 3 CH 4...
  • Page 88 Process Controller Maxxis 5 PR 5900 4 Device installation Note: Refer to Chapter 5.2.3.4 for further information on terminal coding. Example: Connection for PR 5900/12: Digital inputs ① Screen clamping rail or cable gland ② U = 24 V 0.5 A power supply unit...
  • Page 89 4 Device installation Process Controller Maxxis 5 PR 5900 4.6.5.2 Digital outputs (PR 5900/12) Depicted: Terminal coding and internal circuitry CH1B CH1C CH2O CH1B CH1C CH2O CH1O CH2B CH2C CH1O CH2B CH2C CH3B CH3C CH4O CH3B CH3C CH4O CH3O CH4B...
  • Page 90 Process Controller Maxxis 5 PR 5900 4 Device installation Note: Refer to Chapter 5.2.3.4 for further information on terminal coding. Example: Connection for PR 5900/12: Relay control (power output) ① Inductive load for free-wheel diode ② Screen clamping rail or cable gland ③...

  • Page 91: Pr 5900/13 Digital Inputs And Outputs

    4 Device installation Process Controller Maxxis 5 PR 5900 Example: Connection for PR 5900/12: Voltage output ① 2.2 kΩ /1 kΩ with 24 V/12 V ② Screen clamping rail or cable gland ③ U = 24 V 0.5 A power supply unit When the output is active (true), the output voltage drops from 24 V/12 V to 0 V.
  • Page 92 Process Controller Maxxis 5 PR 5900 4 Device installation Technical data Description Data Internal connection Contact strip External connection 2× terminal, 6-pin 2× terminal, 4-pin Wire gauge max. 1.5 mm Number of inputs/out- 4 (CH1, CH2, CH3, CH4) puts Input...
  • Page 93 4 Device installation Process Controller Maxxis 5 PR 5900 4.6.6.1 Digital inputs (PR 5900/13) Depicted: Terminal coding and internal circuitry CH 1 CH 2 CH 1 CH 2 + − + − + − + − CH 3 CH 4...
  • Page 94 Process Controller Maxxis 5 PR 5900 4 Device installation Note: Refer to Chapter 5.2.3.4 for further information on terminal coding. Example: Connection for PR 5900/13: Digital inputs ① Screen clamping rail or cable gland EN-92 Minebea Intec...
  • Page 95 4 Device installation Process Controller Maxxis 5 PR 5900 4.6.6.2 Digital outputs (PR 5900/13) Depicted: Terminal coding and internal circuitry CH1B CH1C CH2O CH1B CH1C CH2O CH1O CH2B CH2C CH1O CH2B CH2C CH3B CH3C CH4O CH3B CH3C CH4O CH3O CH4B...
  • Page 96 Process Controller Maxxis 5 PR 5900 4 Device installation Note: Refer to Chapter 5.2.3.4 for further information on terminal coding. Example: Connection for PR 5900/13: Relay control (power output) ① Inductive load for free-wheel diode ② Screen clamping rail or cable gland ③...

  • Page 97: Pr 5900/17 Digital Inputs And Outputs

    4 Device installation Process Controller Maxxis 5 PR 5900 Example: Connection for PR 5900/13: Voltage output ① 2.2 kΩ /1 kΩ with 24 V/12 V ② Screen clamping rail or cable gland ③ U = 24 V 0.5 A power supply unit When the output is active (true), the output voltage drops from 24 V/12 V to 0 V.
  • Page 98 Process Controller Maxxis 5 PR 5900 4 Device installation Technical data Description Data Internal connection Contact strip External connection 2× terminal, 6-pin 2× terminal, 4-pin Wire gauge max. 1.5 mm Number of inputs 6 (CH1, CH2, CH3, CH4, CH5, CH6)
  • Page 99 4 Device installation Process Controller Maxxis 5 PR 5900 4.6.7.1 Digital inputs (PR 5900/17) Depicted: Terminal coding and internal circuitry CH 1 CH 2 CH 3 CH 1 CH 2 CH 3 CH 4 CH 5 CH 6 CH 4...
  • Page 100 Process Controller Maxxis 5 PR 5900 4 Device installation Note: Refer to Chapter 5.2.3.4 for further information on terminal coding. Example: Connection for PR 5900/17: Digital inputs ① Screen clamping rail or cable gland ② Power supply unit U = 24 V 0.5 A...
  • Page 101 4 Device installation Process Controller Maxxis 5 PR 5900 Example: Connection for PR 5900/17: Digital inputs without potential isolation ① PR 5900/17 ② PLC ③ Power supply Minebea Intec EN-99...
  • Page 102 Process Controller Maxxis 5 PR 5900 4 Device installation Example: Connection for PR 5900/17: Digital inputs with potential isolation ① PR 5900/17 ② PLC ③ Power supply EN-100 Minebea Intec...
  • Page 103 4 Device installation Process Controller Maxxis 5 PR 5900 4.6.7.2 Digital outputs (PR 5900/17) Depicted: Terminal coding and internal circuitry Coding for option 1 and option 2 Terminal strip: Insert the coding pin into the slot in the position marked in gray in the image.

  • Page 104: Proibus Dp Interface

    Process Controller Maxxis 5 PR 5900 4 Device installation Example: Connection for PR 5900/17: Relay control (power output) ① Inductive load for free-wheel diode ② Screen clamping rail or cable gland ③ U = 24 V 0.5 Apower supply unit The relay switches when the output is active (true).
  • Page 105 4 Device installation Process Controller Maxxis 5 PR 5900 Technical data Description Data Internal connection Pin strip, 50‑pin External connection 9‑pin D‑Sub female connector in module cover Transfer rate 9.6 kbit/s to 12 Mbit/s, baud rate auto-detection Connection mode ProiBus network, connections can be made/released without afecting other stations.
  • Page 106 Process Controller Maxxis 5 PR 5900 4 Device installation ProiBus connection The device is the only/last slave in the bus: The device is not the only/last slave in the bus: * screen on connector housing * screen on connector housing e.g.: D-Sub bus plug SIMATIC NET PROFIBUS FAST...
  • Page 107 4 Device installation Process Controller Maxxis 5 PR 5900 Pin assignment Signal Color Description 4 if required "Request To Send" (only when using a repeater) 5 -------------------- DGND Insulated GND to RS-485 side 6 -------------------- Insulated power supply +5 V to...

  • Page 108: Devicenet Interface

    Process Controller Maxxis 5 PR 5900 4 Device installation Module status (ST) LED status Description Comments Module is not initialized. - No power Module has the status "SETUP" or "NW_INIT". Constant green Module is initialized. Normal operation Constant red Exception error Module has the status "EXCEPTI-...
  • Page 109 4 Device installation Process Controller Maxxis 5 PR 5900 Description Data Certiicates Compatible with DeviceNet speciication Vol. 1: 2.0, Vol 2: ODVA Certiicate according to conformity test software version A‑12 Industry-compatible CE, UL, and cUL Note: The EDS ile is stored on the CD supplied with the device (ieldbus directory of the respective device).
  • Page 110 Process Controller Maxxis 5 PR 5900 4 Device installation 4.6.9.1 LEDs Identii- Description cation Network status LED Module status LED Network status (NS) LED status Description Comments Module is oline. No power Constant green Module is online. There are one or more connections.
  • Page 111 4 Device installation Process Controller Maxxis 5 PR 5900 4.6.9.2 Connection diagram for a master with three slaves PR 5900/.. receives 33 mA from the DeviceNet bus supply. Minebea Intec EN-109...

  • Page 112: Cc-Link Interface

    Process Controller Maxxis 5 PR 5900 4 Device installation 4.6.10 CC-Link interface The CC-Link interface card has the type designation PR 1721/55. The ieldbus card contains all functions to provide a complete CC-Link slave with transfer rates up to 10 Mbps.
  • Page 113 4 Device installation Process Controller Maxxis 5 PR 5900 CC-Link terminal Allocation of the 5-pole terminal block Pin assignment Signal Description 1 -------------------- Communication RS-485 RxD/TxD (+) 2 -------------------- Communication RS-485 RxD/TxD (–) 3 ------------ Digital ground 4 -------------------- Cable screen...

  • Page 114: Proinet I/O Interface

    Process Controller Maxxis 5 PR 5900 4 Device installation Error (ERR) LED status Description Comments No error No power Constant green Exception error Module has the status "EXCEPTI- ON" The exception error monitoring system closes all open connec- tions to the module.
  • Page 115 4 Device installation Process Controller Maxxis 5 PR 5900 Description Data Weight Approx. 33 g Certiicate ProiBus Nutzerorganisation e.V. for HMS Industrial Net- works AB Certiicate no.: Z10931 Report: PN005‑1, 02/12/2007. Note: The ProiNet I/O card PR 1721/76 is supported by software version 2.24 and device serial number 30363xxxxx or higher.
  • Page 116 Process Controller Maxxis 5 PR 5900 4 Device installation 4.6.11.1 LEDs PR 1721/56 Identii- Description cation Network status LED Module status LED Link Link/Activity LED Network status (NS) LED status Description Comments Module is oline. No power No connection to the I/O control- Constant green Module is online (RUN).
  • Page 117 4 Device installation Process Controller Maxxis 5 PR 5900 LED status Description Comments 3 Hz lashing red Device name error Device name was not deined. 4 Hz lashing red Internal error Module has caused an unrecoverable internal error. Link/Activity LED status...
  • Page 118 Process Controller Maxxis 5 PR 5900 4 Device installation LED status Description Comments 1 Hz lashing green Module is online (STOP). - There is a connection to the I/ O controller. I/O controller is not operational (STOP status). IRT synchronization is not comple-...

  • Page 119: Ethernet/Ip Interface

    4 Device installation Process Controller Maxxis 5 PR 5900 4.6.12 EtherNet/IP interface The EtherNet/IP interface card has the type designation PR 1721/57 or PR 1721/77. The ieldbus card is equipped with a standard RJ-45 socket (PR 1721/57) or two standard RJ-45 sockets (PR 1721/77) for network connection.
  • Page 120 Process Controller Maxxis 5 PR 5900 4 Device installation Note: The EtherNet/IP card PR 1721/77 is supported by software version 2.24 and device serial number 30363xxxxx or higher. The IP address and subnet mask are set under [Fieldbus parameters] (see the...
  • Page 121 4 Device installation Process Controller Maxxis 5 PR 5900 LED status Description Comments Constant red Exception error Module has the status "EXCEPTI- ON" The exception error monitoring system closes all open connec- tions to the module. 1 Hz lashing red...
  • Page 122 Process Controller Maxxis 5 PR 5900 4 Device installation LED status Description Comments Flashing green Module is online No connection Constant red Critical connection error Duplicate IP address Severe error Flashing red One or more connections has excee- ded the connection time (CIP class 1 or 3).

  • Page 123: Ethernet Port For Pr 5230/30

    4 Device installation Process Controller Maxxis 5 PR 5900 4.6.13 Ethernet port for PR 5230/30 Note: For the built-in Ethernet interface only. 4.6.14 Ethernet cable for PR 5230/31 Note: For the built-in Ethernet interface only. Minebea Intec EN-121...

  • Page 124: Maintenance/Repairs/Soldering Work/Cleaning

    Repairs Repairs are subject to inspection and must be carried out at Minebea Intec. In case of defect or malfunction, please contact your local Minebea Intec dealer or service center for repair. When returning the device for repair, please include a precise and complete description of the problem.

  • Page 125: Exchanging The Plug-In Cards

    5 Maintenance/repairs/soldering work/cleaning Process Controller Maxxis 5 PR 5900 5.2.3 Exchanging the plug-in cards 5.2.3.1 Safety instructions WARNING Working on the device while it is switched on may have life-threatening consequences. Before a plug-in card is inserted/removed, it is essential that the device is shut down properly (menu [Operating]- [System maintenance]- [Shutdown &...
  • Page 126 Process Controller Maxxis 5 PR 5900 5 Maintenance/repairs/soldering work/cleaning Once the plug-in cards have been replaced, the device will detect them automatically. 5.2.3.3 Optional and ieldbus cards Unplug all connectors. The cable screens and grounding/equipotential bonding conductor can remain on the screen clamping rail.
  • Page 127 5 Maintenance/repairs/soldering work/cleaning Process Controller Maxxis 5 PR 5900 Show hardware options @admin Built-in RS-232/RS-485 Option-1 PR5900/12 Digital I/O Option-2 PR5900/04 RS-485/RS-485 Built-in Digital I/O Option-FB -empty- WP A PR5900/W1 weighing electronics WP B PR5900/W1 weighing electronics Info Monitor Showing hardware options...

  • Page 128: Replacing The Sd Card

    4. Remove (nip of) the corresponding coding nib (5) from the terminal (6). 5. Re-insert the terminal (6) into the terminal strip (4). 5.2.4 Replacing the SD card Note: Only Minebea Intec supplied SD cards may be used. No warranty can be assumed for third-party cards. WP-A WP-A 3000g 0.1g...
  • Page 129 5 Maintenance/repairs/soldering work/cleaning Process Controller Maxxis 5 PR 5900 Procedure WARNING Working on the device while it is switched on may have life-threatening consequences. Before a plug-in card is inserted/removed, it is essential that the device is shut down properly (menu [Operating]- [System maintenance]- [Shutdown &...

  • Page 130: Soldering Work

    Process Controller Maxxis 5 PR 5900 5 Maintenance/repairs/soldering work/cleaning Note: The device will only install the application and labels, and does not install the BIOS and irmware from the SD card if CAL switch 2 is closed or if the "Settings locked"...

  • Page 131: Disposal

    6 Disposal Process Controller Maxxis 5 PR 5900 Disposal If the packaging is no longer required, please take it to your local waste disposal facility and/or a reputable disposal company or collection point. The packaging largely consists of environmentally friendly materials which can be used as secondary raw materials.

  • Page 132: Technical Data

    Current number 30 = Hamburg 252* = April 2010 * Is increment according to the year group table of Minebea Intec. General data The following characteristics are valid after a warm-up time of at least 60 minutes (reference temperature 23 °C).

  • Page 133: Supply Voltage Connection 230 V Ac

    7 Technical data Process Controller Maxxis 5 PR 5900 7.3.4 Supply voltage connection 230 V AC Supply voltage = 100 to 240 V +10%/-15%, 50/60 Hz Max. power consumption 21 W/44 VA Primary fuse 2 x 1 AT; 250 V, 5 x 20 mm;...

  • Page 134: Electromagnetic Compatibility (Emc)

    Process Controller Maxxis 5 PR 5900 7 Technical data 7.4.2 Electromagnetic Compatibility (EMC) All data in compliance with NAMUR NE 21, EN 45501 and EN 61326. Housing High frequency electromagnetic ields EN 61000-4-3 10 V/m (80…3000 MHz) Electrostatic discharge (ESD)

  • Page 135: Use In Legal Metrology

    7 Technical data Process Controller Maxxis 5 PR 5900 Use in legal metrology 7.6.1 Documentation relating to calibration on the CD included The documents and manuals listed in the appendix (see Chapter 8.1) can be found on the PR 5900 CD.

  • Page 136: Appendix

    Process Controller Maxxis 5 PR 5900 8 Appendix Appendix Certiicates Ser. no. Description Document no. EU-Declaration of Conformity MEU17032 Declaration of Conformity MDC17004 EC type-approval Certiicate NMi T7884 The documents listed in the table can be found on the PR 5900 CD.
  • Page 138 Published by Minebea Intec GmbH | Meiendorfer Strasse 205 A | 22145 Hamburg, Germany Phone: +49.40.67960.303 | Email: info@minebea-intec.com www.minebea-intec.com...

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Pr 5900

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