Minebea Intec Maxxis 5 Operating Instructions Manual
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Minebea Intec Maxxis 5 Operating Instructions Manual

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Operating Instructions
Process Controller Maxxis 5 PR 5900
Translation of original operating instructions
9499 050 59900
Edition 6.1.1
02/26/2018
Release 2.26.xx-Exx
Minebea Intec GmbH, Meiendorfer Str. 205 A, 22145 Hamburg, Germany
Phone: +49.40.67960.303 Fax: +49.40.67960.383

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Summary of Contents for Minebea Intec Maxxis 5

  • Page 1 Operating Instructions Process Controller Maxxis 5 PR 5900 Translation of original operating instructions 9499 050 59900 Edition 6.1.1 02/26/2018 Release 2.26.xx-Exx Minebea Intec GmbH, Meiendorfer Str. 205 A, 22145 Hamburg, Germany Phone: +49.40.67960.303 Fax: +49.40.67960.383...
  • Page 2 Any information in this document is subject to change without notice and does not represent a commitment on the part of Minebea Intec unless legally prescribed. This product should be operated/installed only by trained and qualified personnel. In correspondence concerning this product, the type, name, and release number/serial number as well as all license numbers relating to the product have to be cited.

  • Page 3: Table Of Contents

    Process Controller Maxxis 5 PR 5900 Table of contents Table of contents Introduction............................6 Read the manual................................. 6 This is what operating instructions look like ......................6 This is what lists look like............................6 This is what menu items and softkeys look like..................... 6 This is what the safety instructions look like......................
  • Page 4 Process Controller Maxxis 5 PR 5900 Table of contents User management ..............................33 Selecting the operating language..........................34 System menu................................34 Help functions ................................36 Alibi memory ................................36 Showing the calibration data..........................37 Increased resolution (10-fold) of the weight value ..................... 37 Functions via the website............................37 3.9.1...
  • Page 5 Process Controller Maxxis 5 PR 5900 Table of contents Weighing points................................90 4.7.1 Internal weighing point..........................92 4.7.2 Liquid counter .............................. 123 4.7.3 User scale ..............................126 4.7.4 A+B (scale)..............................129 4.7.5 xBPI scale ..............................132 4.7.6 SBI scale................................. 157 4.7.7 Pendeo Truck..............................161 4.7.8...
  • Page 6 Process Controller Maxxis 5 PR 5900 Table of contents System maintenance ........................263 Backup..................................264 6.1.1 SD card................................265 6.1.2 USB stick................................267 6.1.3 Shared directory............................269 Restore ..................................271 6.2.1 SD card................................273 6.2.2 USB stick................................275 6.2.3 Shared directory............................278 Export ..................................281 6.3.1...
  • Page 7 Process Controller Maxxis 5 PR 5900 Table of contents General notes ................................. 346 Scale protocol................................. 346 8.2.1 Data exchange range ..........................346 8.2.2 Reading and writing data with function numbers................. 349 8.2.3 Reading and writing bits directly ......................350 8.2.4 Waiting for the result of the action ......................

  • Page 8: Introduction

    Process Controller Maxxis 5 PR 5900 1 Introduction Introduction Read the manual Please read this manual carefully and completely before using the product. This manual is part of the product. Keep it in a safe and easily accessible location. This is what operating instructions look like 1.

  • Page 9: Hotline

    1 Introduction Process Controller Maxxis 5 PR 5900 NOTICE Warning of damage to property and/or the environment. NOTICE indicates that damage to property and/or the environment may occur if appropriate safety measures are not observed. Take the corresponding safety precautions.

  • Page 10: Commissioning

    Process Controller Maxxis 5 PR 5900 2 Commissioning Commissioning Display and control panel 2.1.1 Overview Name Display elements LED status display, see Chapter 2.1.2.2 5.7" TFT color display, see Chapter 2.1.2.1 Operating elements, see Chapter 2.1.3.1 Function keys Alphanumeric keypad...
  • Page 11 2 Commissioning Process Controller Maxxis 5 PR 5900 2.1.2.1 TFT user interface display The TFT color graphics display can show weight values of up to 7 digits with decimal point and plus or minus sign. The available mass units are t, kg, g, mg, lb, or oz.
  • Page 12 Process Controller Maxxis 5 PR 5900 2 Commissioning Weight type/plus or minus sign Description Preset tare, not tared No display Test value Gross, not tared Additional weight display, application-dependent Additional weight display, application-dependent Additional weight display, application-dependent Positive value Negative value...

  • Page 13: Operating Elements

    2 Commissioning Process Controller Maxxis 5 PR 5900 Status icons in the info line Icon Description Remote control via VNC (Virtual Network Compu- ting) is active. The clock battery is empty. The standby battery is empty. The standby battery is too hot and is not charging.
  • Page 14 Process Controller Maxxis 5 PR 5900 2 Commissioning Operation using the soft keys, see Chapter 2.1.3.2 Operation using the navigation keys, see Chapter 2.1.3.3 Operation using the PC keys, see Chapter 2.1.3.4 Operation using the VNC program, see Chapter 2.1.4 2.1.3.1...
  • Page 15 2 Commissioning Process Controller Maxxis 5 PR 5900 Description ◀ Cursor to the left Selection Exit menu window. ▶ Cursor to the right Selection Confirm input/selection. Menu keys Description Confirm input/selection. Cancel entry/selection (after a confirmation prompt) without saving the change.
  • Page 16 Process Controller Maxxis 5 PR 5900 2 Commissioning Alphanumeric keypad Toggle key Pressing switches between the following functions: Uppercase letters Lowercase letters Pinyin When Chinese has been selected or set under [Operating parameters] - [Input method]. Hepburn When Japanese has been selected or set under [Operating parame- ters] - [Input method].
  • Page 17 2 Commissioning Process Controller Maxxis 5 PR 5900 Input without the character table Pressing once displays the corresponding first character, e.g., "A", at the cursor position. After pressing twice, "B" is displayed at the cursor position and after pressing three times, "C" is displayed.
  • Page 18 Process Controller Maxxis 5 PR 5900 2 Commissioning Input field In principle: If alphanumeric characters are already present in the input field of the selected line, they will be completely overwritten after immediate entry. If alphanumeric characters are already present in the input field of the selected line, you can press the cursor key ▶...
  • Page 19 2 Commissioning Process Controller Maxxis 5 PR 5900 The functions of the five softkeys below the graphic display are indicated in the bottommost text line of the display. Softkey functions shown in gray cannot be selected at the active menu level or with the current access privileges.

  • Page 20: Display And Operation Using Vnc Client

    Process Controller Maxxis 5 PR 5900 2 Commissioning 2.1.4 Display and operation using VNC client The display and operating elements are described in the following chapters: Overview of front of device, see Chapter 2.1.1. User interface of TFT screen, see Chapter 2.1.2.1.

  • Page 21: Switching On The Device

    2 Commissioning Process Controller Maxxis 5 PR 5900 The STOP key was held down during startup and cold start was then selected, see Chapter 3.10. If available, the database from the last backup is restored after a cold start. 2.2.3.1 STOP+EXIT buttons Pressing STOP+EXIT simultaneously (see Chapter 4.3) initiates a cold start of the device:...

  • Page 22: Switching Off The Device

    Process Controller Maxxis 5 PR 5900 2 Commissioning When the device is powered up, the following appears: Checking… The device is booting up. Booting… Restore… No signal Error message: if no load cells are connected, see also Chapter 9.1. No values from...
  • Page 23 2 Commissioning Process Controller Maxxis 5 PR 5900 Depending on the model, CAL switches A and B may also be present. They are located on the corresponding weighing electronics board (see PR 5900 installation manual). These switches can only be accessed by removing the device housing.

  • Page 24: Software

    Process Controller Maxxis 5 PR 5900 2 Commissioning WP-A 3000g 0.1g Weighing points @admin CAL switch A is closed. Weighing point A Internal weighing point Weighing point B Internal weighing point Weighing point C xBPI scale Weighing point D Pendeo Process...
  • Page 25 2 Commissioning Process Controller Maxxis 5 PR 5900 WP-A 3000g 0.1g Weighing points @admin Weighing point A Internal weighing point Weighing point B Pendeo Truck Weighing point C xBPI scale Weighing point D User scale Parameters Calib Units Each weighing point has a [Settings locked] parameter in the menu item [Parameters].

  • Page 26: Switching On Blackbox Device

    Process Controller Maxxis 5 PR 5900 2 Commissioning WP-A 3000g 0.1g Weighing points @admin 'Settings locked' is set Weighing point A Internal weighing point Weighing point B Pendeo Truck Weighing point C xBPI scale Weighing point D User scale Parameters...

  • Page 27: Connecting To Notebook/Pc

    2 Commissioning Process Controller Maxxis 5 PR 5900 2.8.3 Connecting to notebook/PC Do not establish a connection between the blackbox device and the network to begin with! 2. Note down the notebook/PC network settings. 3. Disconnect the notebook/PC from the network.

  • Page 28: Operating Via A Notebook/Pc

    Process Controller Maxxis 5 PR 5900 2 Commissioning 15. Re-enter the network settings (as noted previously) on the notebook/PC. The blackbox device will now be available on the network under the new address and ready for operation. Note: Resetting the network settings (see also Chapter 2.8.2) by: Holding down the reset button for >...

  • Page 29: Searching The Device In The Network With "Indicatorbrowser

    2 Commissioning Process Controller Maxxis 5 PR 5900 On the notebook/PC, set the LAN local and Internet Protocol properties to "Obtain an IP address automatically" depending on the operating system. 2. On the device, under MENU - [Default configuration] - [Network parameters] activate the "Use DHCP"...
  • Page 30 If the browser window remains empty after the minimum wait time, or if the expected device is not listed, the network ID of the local notebook/PC must be checked and changed, if necessary. Only certain Minebea Intec devices are supported by the "indicator browser"! Minebea Intec EN-28...

  • Page 31: Resetting The Network Address

    2 Commissioning Process Controller Maxxis 5 PR 5900 2.9.4 Resetting the network address Note: Holding down (> 5 sec.) the reset key triggers a cold start: The settings are not changed. The database is emptied. Current process steps are deleted.

  • Page 32: Operation Via A Web Browser

    Process Controller Maxxis 5 PR 5900 2 Commissioning For direct operation using the VNC program, the IP address (extended by :1) must be specified when you run the program, e.g., 172.24.20.233:1. Note: In the device, the VNC access to certain notebooks/PCs in the network can be limited, see Chapter 4.4.
  • Page 33 2 Commissioning Process Controller Maxxis 5 PR 5900 easy operation for printing out the configuration easy operation for displaying and saving protocols easy operation for saving and loading configuration and calibration data Example: Enter the IP address in the Internet browser and confirm.

  • Page 34: Operation And Control

    Process Controller Maxxis 5 PR 5900 3 Operation and control Operation and control User login/logout If user management is activated, the user must log in to operate and configure the device: User login, see Chapter 3.1.1. User logout, see Chapter 3.1.2.

  • Page 35: User Logout

    3 Operation and control Process Controller Maxxis 5 PR 5900 Note: Default setting: User name: admin; password: admin The Operating window appears. Operating @admin Application menu Weighing Check weighing Device employed as terminal Configuration System menu System setup System information...

  • Page 36: Selecting The Operating Language

    Process Controller Maxxis 5 PR 5900 3 Operation and control Note: User management can be activated optionally. However, it is not required for normal operation. During system installation and set-up, we recommend leaving user management deactivated. This facilitates access to the various menus and to the website.
  • Page 37 3 Operation and control Process Controller Maxxis 5 PR 5900 Operating @admin Application menu Weighing Check weighing Device employed as terminal Configuration System menu System setup System information System maintenance Logout System menu: [System setup], see Chapter 4. All parameters relating to weighing electronics can be found under [Weighing points].

  • Page 38: Help Functions

    Process Controller Maxxis 5 PR 5900 3 Operation and control [Restore], see Chapter 6.2. [Export], see Chapter 6.3. [Import], see Chapter 6.4. [Alibi memory maintenance], see Chapter 6.5. [SD card maintenance], see Chapter 6.6. [Create service report], see Chapter 6.7.

  • Page 39: Showing The Calibration Data

    3 Operation and control Process Controller Maxxis 5 PR 5900 [Print + tidy up selection of records], the Alibi memory is printed and then deleted from the device, see Chapter 6.5.4. Showing the calibration data The calibration data is displayed in the format entered/determined during calibration.
  • Page 40 Process Controller Maxxis 5 PR 5900 3 Operation and control Note: If the web browser supports the Java application, the device can be operated via[remote configuration (VNC).] If the web browser does not support the Java application, the menu items will be inaccessible (grayed out).

  • Page 41: Display Weighing Points In A Table

    Process Controller Maxxis 5 PR 5900 [Browse Alibi memory] Browse the Alibi memory, see Chapter 3.9.3. [Manuals] PDF files are saved on the SD card (only SD cards from Minebea Intec supplied with the device), see Chapter 3.9.4. Service level: Note: Some functions require additional rights.

  • Page 42: Browse Database

    Process Controller Maxxis 5 PR 5900 3 Operation and control A table containing all four weighing points appears. 2. Click the symbol to return to the web menu. 3. In the web menu, click [Weighing Points Pop-up Window]. A table containing all four weighing points appears in a separate window.

  • Page 43: Displaying Manuals

    3 Operation and control Process Controller Maxxis 5 PR 5900 Accessible via the web menu - [Browse Alibi Memory]. Click [Browse Alibi Memory] in the web menu. A calendar window appears. Past months are underlined. The current day is displayed in bold in the "Day" row and column.

  • Page 44: Browse Log Files

    Process Controller Maxxis 5 PR 5900 3 Operation and control The three event types are: Error Info Warning The four source types are: [Fatal error] [Setup] [Power system] [Indicator] Click [Browse Eventlog] in the web menu. The "Eventlogger” window appears.

  • Page 45: Screenshot

    3 Operation and control Process Controller Maxxis 5 PR 5900 Accessible via the web menu - [Show last fatal system error] Click [Show last fatal system error] in the web menu. The last saved system error is displayed. 2. Click the symbol to return to the web menu.

  • Page 46: Export Alibi Memory

    Process Controller Maxxis 5 PR 5900 3 Operation and control Click [Export database] in the web menu. If applicable, an input window appears. 2. If applicable, enter user name and password and confirm. The file download window of the Internet browser appears.

  • Page 47: Backup And Restore Setup Data

    3 Operation and control Process Controller Maxxis 5 PR 5900 6. Click the symbol to return to the web menu. 3.9.12 Backup and restore setup data In this web menu item, [Backup] can be used to save the setup, user, calibration and application data as a backup on the PC, see Chapter 3.9.12.1.
  • Page 48 Process Controller Maxxis 5 PR 5900 3 Operation and control Possible error messages, see Chapter 3.9.12.3 3.9.12.2 Restore In this web menu item, the setup, user, calibration, and application data is restored on the device. Accessible via the web menu – [Backup and restore setup data] - [Restore].

  • Page 49: Loading Language Files

    3 Operation and control Process Controller Maxxis 5 PR 5900 This message appears if a CAL switch is closed and/or if [Operating] - [System setup] - [Weighing points] - [Weighing point x] - [Parameters] - [Settings locked] is active. 3.9.13 Loading language files In this web menu item, the language files are loaded onto the device.

  • Page 50: Open Bios Boot Menu

    Process Controller Maxxis 5 PR 5900 3 Operation and control System messages in blackbox device, see Chapter 3.10.3. Note: The BIOS BOOT menu is in English, regardless of the selected language settings. 3.10.1 Open BIOS BOOT menu The following modes are available for a system start in the BIOS BOOT menu: Warm start [Warm start], see Chapter 3.10.1.1.
  • Page 51 3 Operation and control Process Controller Maxxis 5 PR 5900 Accessible via STOP key - [Warm start]. BIOS BOOT MENU Select device boot mode Warmstart (continue from powerfail) Coldstart (reset application) Recover (fix unbootable system) Confirm [Warm start] with the ► key/OK.
  • Page 52 Process Controller Maxxis 5 PR 5900 3 Operation and control 3.10.1.3 Restore Replace or repair a faulty application via the restore mode (Recover) in the BIOS BOOT menu: Restore from SD card [Restore last Software from SD-Card], see Chapter 3.10.1.3.1 Load software with FlashIt! [Listen from FlashIt], see Chapter 3.10.1.3.2.
  • Page 53 3 Operation and control Process Controller Maxxis 5 PR 5900 Settings are locked for W&M WP A. Continuing will change the calibration check number 3004174066! ▐█, ▐█, ▐█, ██▌ Press and then to clear W&M and settings locked. ███ Press EXIT to cancel.
  • Page 54 Process Controller Maxxis 5 PR 5900 3 Operation and control ERROR RECOVERY MENU Select error recovery option Restore last software from SD-Card Listen for FlashIt! Coldstart in safe mode Confirm [Restore last Software from SD-Card] using the ► key/OK. The last saved software image (BIOS, firmware, and application) is restored in the device.
  • Page 55 3 Operation and control Process Controller Maxxis 5 PR 5900 ERROR RECOVERY MENU Select error recovery option Restore last software from SD-Card Listen for FlashIt! Coldstart in safe mode Select [Cold start in safe mode] with the ▼ key and confirm with the ► key/OK.

  • Page 56: Bios Boot Menu In Blackbox Device

    Process Controller Maxxis 5 PR 5900 3 Operation and control Operation Do a cold start to finish safe mode? Cancel Continue 5. Press the [Cancel] soft key to select additional menu items in the system maintenance menu (ERROR RECOVERY menu) if necessary.
  • Page 57 3 Operation and control Process Controller Maxxis 5 PR 5900 WP-A 3000kg 3000kg Bios messages 22.08.2012 15:20:46 Update Firmware programmed Update Application programmed skip Lables Update Bios already programmed These messages are displayed once the device has booted successfully. Note: The BIOS messages are always in English, regardless of the selected language settings.

  • Page 58: System Setup

    Process Controller Maxxis 5 PR 5900 4 System setup 4 System setup In the system setup menu (under System menu), the system is set up and configured. [Connected devices], see Chapter 4.1. [Date and time], see Chapter 4.2. [Operating parameters], see Chapter 4.3.

  • Page 59: Connected Devices

    4 System setup Process Controller Maxxis 5 PR 5900 Connected devices In this menu item (under System setup), the parameters for the connected devices are configured. General devices [Remote display], see Chapter 4.1.1. [ModBus-RTU master], see Chapter 4.1.2. [PC via EW-Com], see Chapter 4.1.3.
  • Page 60 Process Controller Maxxis 5 PR 5900 4 System setup Connected devices @admin General devices Interface Remote display (not assigned) ModBus-RTU master (Not assigned) PC via EW-Com (Not assigned) Printer (Network printer) Remote terminal (C1/CX1) Barcode scanner (Remote terminal TTY) Add. application devices...

  • Page 61: Modbus-Rtu Master

    4 System setup Process Controller Maxxis 5 PR 5900 Remote display @admin Interface Built-in RS-232 Baudrate 9600 baud Data bits 7 data bits Parity even parity Stop bits 1 stop bit Default Save Inactive parameters are grayed out. 4. Select and confirm the desired parameters.
  • Page 62 Process Controller Maxxis 5 PR 5900 4 System setup ModBus-RTU master @admin Interface not assigned Save 2. Select and confirm [Interface]. A selection window opens. ModBus-RTU master @admin Not assigned Interface not assigned Built-in RS-232 Built-in RS-485 Option-2 RS-485-A Option-2 RS-485-B Save Inactive interfaces are grayed out.

  • Page 63: Pc Via Ew-Com

    4 System setup Process Controller Maxxis 5 PR 5900 Note: The selected value must match the value of the connected device. [Parity] Parity check for detecting errors during data transmission. Selection: no parity, odd parity, even parity [Modbus Slave ID] Input: an address from 1…255...
  • Page 64 Process Controller Maxxis 5 PR 5900 4 System setup PC via EW-Com @admin Not assigned Interface not assigned Built-in RS-232 Built-in RS-485 Option-2 RS-485-A Option-2 RS-485-B Save Inactive interfaces are grayed out. 3. Select and confirm the desired interface. A selection window opens.

  • Page 65: Printer

    4 System setup Process Controller Maxxis 5 PR 5900 [Data bits] Groups of data bits. Selection: 7 data bits, [8 data bits] [EW-Com slave ID] Input: Address from A to Z. 5. Press the [Save] soft key to save the settings.
  • Page 66 Process Controller Maxxis 5 PR 5900 4 System setup Printer @admin Not assigned Interface not assigned Built-in RS-232 Built-in RS-485 Option-2 RS-485-A Option-2 RS-485-B Network printer Network share connection USB printer USB folder Test print Save Inactive interfaces are grayed out.
  • Page 67 4 System setup Process Controller Maxxis 5 PR 5900 Printer @admin Interface Built-in RS-232 Protocol XON/XOFF Baudrate 9600 baud Data bits 8 data bits Parity no parity Stop bits 1 stop bit Printer type EPSON TM-U220 Default Test print Save 2.
  • Page 68 Process Controller Maxxis 5 PR 5900 4 System setup Printer @admin Not assigned Interface not assigned Built-in RS-232 Built-in RS-485 Option-2 RS-485-A Option-2 RS-485-B Network printer Network share connection USB printer USB folder Test print Save Select and confirm [Network printer].
  • Page 69 4 System setup Process Controller Maxxis 5 PR 5900 4.1.4.3 Network share connection In this menu item (under Printer), the parameters for a shared directory (network share connection) as a printer are configured. Accessible via MENU - [Operating]- [System setup]- [Connected devices]- [Printer]- [Interface]- [Network share connection] .
  • Page 70 Process Controller Maxxis 5 PR 5900 4 System setup 4.1.4.4 USB printer In this menu item (under Printer), the parameters for a printer at the USB interface are configured. Accessible via MENU - [Operating]- [System setup]- [Connected devices]- [Printer]- [Interface]- [USB printer] .
  • Page 71 4 System setup Process Controller Maxxis 5 PR 5900 Printer 2 @admin Interface USB printer Printer type Selected USB printer Zebra; LP2844 42A060400… USB vendor Zebra; USB product LP2844 USB serial number 42A060400476 Default Test print Save 3. Select and confirm [Selected USB printer].
  • Page 72 Process Controller Maxxis 5 PR 5900 4 System setup Printer @admin Not assigned Interface not assigned Built-in RS-232 Built-in RS-485 Option-2 RS-485-A Option-2 RS-485-B Network printer Network share connection USB printer USB folder Test print Save Select and confirm [USB folder].

  • Page 73: Remote Terminal

    4 System setup Process Controller Maxxis 5 PR 5900 Printer @admin Interface USB folder Printer type CR/LF translation Folder name Reports Folder does not exist on USB stick. Create folder? Default Test print Save 4. Press the [Yes] soft key.
  • Page 74 Process Controller Maxxis 5 PR 5900 4 System setup Connected devices @admin General devices Interface Remote display (not assigned) ModBus-RTU master (Not assigned) PC via EW-Com (Not assigned) Printer (Network printer) Remote terminal (C1/CX1) Barcode scanner (Not assigned) Add. application devices...

  • Page 75: Date & Time

    4 System setup Process Controller Maxxis 5 PR 5900 Barcode scanner @admin Interface Remote terminal TTY Baudrate 9600 baud Data bits 8 data bits Parity even parity Stop bits 1 stop bit Default Save Inactive parameters are grayed out. 4. Press the [Save] soft key to save the settings.
  • Page 76 Process Controller Maxxis 5 PR 5900 4 System setup [Time zone] Selection: all existing time zones [Local date] Can be configured if [Clock source]- [Local hardware clock] has been selected. Input: via keyboard [Local time] Can be configured if [Clock source]- [Local hardware clock] has been selected.

  • Page 77: Operating Parameters

    4 System setup Process Controller Maxxis 5 PR 5900 Date & Time format @admin Date format Date of order ddmmyyyy Date separator Period '.' Month 2 digits Year 4 digits Date/Time separator Space ' ' Time format Clock type 24 h...
  • Page 78 Process Controller Maxxis 5 PR 5900 4 System setup System setup @admin Connected devices Date & Time Operating parameters Network parameters Network share connections Fieldbus parameters Weighing points Display settings License settings User management Alibi memory Select and confirm [Operating parameters].
  • Page 79 4 System setup Process Controller Maxxis 5 PR 5900 Note: This parameter applies in the case of a connected USB keyboard. If a remote terminal is connected to Maxxis, this parameter also applies in the case of a PS2 keyboard attached to the remote terminal.
  • Page 80 Process Controller Maxxis 5 PR 5900 4 System setup During the input test using the keypad, pressing the key on the device swit- ches between: in this case: Hepburn Numbers Uppercase letters Lowercase letters 5. Press the [OK] soft key to end the input test.
  • Page 81 4 System setup Process Controller Maxxis 5 PR 5900 Note: After a cold start, the files will be lost. It is possible to permanently load the language files to the device using the update software "Flashlt" from version 02.73.11 upwards.

  • Page 82: 4.4 Network Parameters

    Process Controller Maxxis 5 PR 5900 4 System setup [F1 key], [F2 key] Selection: [No function], Change language, Change user, Lock device, Toggle weight unit, Set tare, Reset tare, Set tare & reset tare, Set tare & zero set, Analog test, Show...
  • Page 83 4 System setup Process Controller Maxxis 5 PR 5900 System setup @admin Connected devices Date & Time Operating parameters Network parameters Network share connections Fieldbus parameters Weighing points Display settings License settings User management Alibi memory Select and confirm [Network parameters].
  • Page 84 Process Controller Maxxis 5 PR 5900 4 System setup [use DHCP] If ☑ is checked (default setting: DHCP selected), the server automatically allocates the IP address, subnet mask, and default gateway. If no checkbox ☐ is ticked, the settings for the [IP address], [Subnet mask] and [Default gateway]must be defined in conjunction with the responsible system administrator.

  • Page 85: Network Share Connections

    4 System setup Process Controller Maxxis 5 PR 5900 resets the VNC password to [no password]. Note: Blackbox device: DHCP is deactivated and the fixed IP address 192.168.1.2 is set; see also Chapter 2.8.2. 3. Press the [Save] soft key to save the settings.

  • Page 86: Add

    Process Controller Maxxis 5 PR 5900 4 System setup Configure network share connections @admin No connections configured Change Remove 4.5.1 In this menu item (under Network share connections), the parameters for shared directories (network share connections) are configured and added.
  • Page 87 4 System setup Process Controller Maxxis 5 PR 5900 Input: max. 16 alphanumeric characters [Server] The host name (see Chapter 4.4) or the IP address may be entered. [Share name on server] The existing name on the server where the directory was created.

  • Page 88: Change

    Process Controller Maxxis 5 PR 5900 4 System setup If an error message appears, the configuration must be changed. 5. Press the [Save] soft key to save the settings. The newly configured connection (here: Report) is displayed. Configure network share connections...

  • Page 89: Remove

    4 System setup Process Controller Maxxis 5 PR 5900 3. Select the individual parameters, confirm and modify if required, see Chapter 4.5. 4. Press the [Test] soft key to test the connection. 5. Change the configuration again if necessary. 6. Press the [Save] soft key to save the settings.

  • Page 90: Fieldbus Parameters

    Process Controller Maxxis 5 PR 5900 4 System setup Fieldbus parameters In this menu item (under System setup), the parameters for the fieldbus card used are configured. This menu item can only be selected if a fieldbus card has been installed in Option FB.

  • Page 91: Fieldbus Settings For The Sps

    4 System setup Process Controller Maxxis 5 PR 5900 [I/Os] Selection: 8 to 256 Byte I/O [Fieldbus operating mode] Selection: Only application, scale interface, SPM interface [Only application] is selected for project applications. [Scale interface] is selected if scale and application values are exchanged via the fieldbus interface.

  • Page 92: Weighing Points

    Process Controller Maxxis 5 PR 5900 4 System setup NOTICE Potential network problems A unique device name must be assigned for the hardware configuration and assignment/download. Weighing points In this menu item (under System setup), the corresponding weighing electronics are assigned to a logical weighing point and configured.
  • Page 93 4 System setup Process Controller Maxxis 5 PR 5900 Weighing electronics Logical weighing point WP‑ ‑ A WP‑ ‑ B WP‑ ‑ C WP‑ ‑ D [User scale] [xBPI scale] [SBI scale] [Pendeo Truck] [Pendeo Process] [PR‑Net weighing point] [Mettler-Scale]...

  • Page 94: Internal Weighing Point

    Process Controller Maxxis 5 PR 5900 4 System setup 4.7.1 Internal weighing point In this menu item (under Weighing points), the weighing electronics of an internal weighing point are assigned to a logical weighing point and configured. [Parameters] (weighing electronics), see Chapter 4.7.1.1.
  • Page 95 4 System setup Process Controller Maxxis 5 PR 5900 WP-A 3000g 0.1g Weighing points @admin Weighing point A Internal weighing point Weighing point B Pendeo Truck Weighing point C xBPI scale Weighing point D User scale Parameters Calib Units 4.7.1.1...
  • Page 96 Process Controller Maxxis 5 PR 5900 4 System setup WP-A 3000g 0.1g – Weighing points @admin Settings locked W&M none Measurement time 160 ms Digital filter aperiodic Cutoff frequency 2.00 Hz External load cell supply below or equal 8 V...
  • Page 97 4 System setup Process Controller Maxxis 5 PR 5900 Aperiodic filter Butterworth filter Tschebyscheff filter A digital filter can be switched on only with the measurement time set to ≤160 ms Selection: no filter, Bessel, aperiodic, Butterworth, Tschebyscheff. If no particularly frequent fluctuations are expected in ongoing operation, the following settings are recommended: [Measurement time]: ≤160 ms...
  • Page 98 Process Controller Maxxis 5 PR 5900 4 System setup [Cutoff frequency] The smaller the cutoff frequency, the slower the measurement and the more stable the measurement result. The cutoff frequency for the low pass filter can be selected. The permitted range is: 0.01…40.00 Hz.
  • Page 99 4 System setup Process Controller Maxxis 5 PR 5900 [Zeroset range] Determine a ±range around the zero point determined by the dead load during calibration; within this range the displayed gross weight can be set to zero by pressing the zero-setting key (or by a corresponding external command), and automatic zero tracking is active.
  • Page 100 Process Controller Maxxis 5 PR 5900 4 System setup Setting range: 0…9999999 d For use in legal metrology a value of max. 9 d = e must be set. [Min. weight] Minimum weight at which a print command can be triggered.
  • Page 101 4 System setup Process Controller Maxxis 5 PR 5900 The weight display header includes the current range (R1, R2, and R3), Max, Min, and d (or e with devices used in legal metrology) (example: multi-range scale in range R2): WP-A...
  • Page 102 Process Controller Maxxis 5 PR 5900 4 System setup 2. Select and confirm [Multi-range]. WP-A 3000g 0.1g Weighing points @admin Zerotrack time 1.0 s Overload Minimum weight 20 d Range mode multiple range Range limit 1 1000.0 g Range limit 2 2000.0...
  • Page 103 4 System setup Process Controller Maxxis 5 PR 5900 WP-A 3000g 0.1g Weighing points @admin Zerotrack step 0.25 d Zerotrack time 1.0 s Overload Minimum weight 20 d Range mode single range Default Save Select and confirm [Range mode]. A selection window opens.
  • Page 104 Process Controller Maxxis 5 PR 5900 4 System setup [Scale interval], see Chapter 4.7.1.2.1.2. [Dead load at], see Chapter 4.7.1.2.1.3 and, if correction is necessary, see also Chapter 4.7.1.2.3. [Max at], see Chapter 4.7.1.2.1.4. [Modify] (for small changes only), see Chapter 4.7.1.2.2.
  • Page 105 4 System setup Process Controller Maxxis 5 PR 5900 WP-A 3000g 0.1g Weighing points @admin Weighing point A Internal weighing point Weighing point B Pendeo Truck Weighing point C xBPI scale Weighing point D User scale Parameters Calib Units In this case: Select [Weighing point A] with [Internal weighing point] and press the [Calib] soft key.
  • Page 106 Process Controller Maxxis 5 PR 5900 4 System setup WP-A 3000g 0.1g Calibration @admin 30000 d 3000.0 g Scale interval 0.1 g Dead load at 102.832 g 0.040368 mV/V Max at 3000.000 g 1.177688 mV/V calibrated at 2516.5 g 0.987884...
  • Page 107 4 System setup Process Controller Maxxis 5 PR 5900 [Max] (maximum capacity) The maximum capacity that can be measured without a dead load. For description and settings, refer to Chapter 4.7.1.2.1.1. [Scale interval] The scale interval (d) is the difference between two successive display values.
  • Page 108 Process Controller Maxxis 5 PR 5900 4 System setup The confirmation is displayed as follows: "saving calibration…" Note: After exiting calibration, go to the menu [Param] and set the parameter [Settings locked] to activate overwrite protection via the software (see Chapter 2.7.2).
  • Page 109 4 System setup Process Controller Maxxis 5 PR 5900 WP-A 3000g 0.1g Calibration @admin 30000 d 3000.0 g Scale interval 0.1 g Dead load at 103.966 g 0.040800 mV/V Max at 3000.000 g 1.177298 mV/V calibrated at 2516.5 g 0.987577...
  • Page 110 Process Controller Maxxis 5 PR 5900 4 System setup 4.7.1.2.1.2 Scale interval In this menu item (under New/Modify), the scale interval (d) is defined when calibrating the Internal weighing point weighing electronics. The scale interval (d) is the difference between two successive display values.
  • Page 111 4 System setup Process Controller Maxxis 5 PR 5900 The confirmation is displayed with "setting scale interval…" The scale interval (d) is calculated, based on the maximum weight value. 3. Press the [Save] soft key to save the calibration. [Save] is deactivated for new calibrations. The next menu item [Dead load at] is activated.
  • Page 112 Process Controller Maxxis 5 PR 5900 4 System setup To use the empty scale or vessel as dead load (normal case): Empty the scale or vessel. 2. Press the [By load] soft key. 3. Confirm the entries. The confirmation is displayed with "Setting dead load…"...
  • Page 113 4 System setup Process Controller Maxxis 5 PR 5900 WP-A 3000g 0.1g Calibration @admin 30000 d 3000.0 g Scale interval 0.1 g Dead load at 0.040750 mV/V Max at 1.00000 mV/V calibrated at Sensitivity 83.33 cnt/d 0.400000 µV/d by load...
  • Page 114 Process Controller Maxxis 5 PR 5900 4 System setup WP-A 3000g 0.1g Calibration @admin 30000 d 3000.0 g Place the adjustment weight on the platform and enter the value. Scale interval 0.1 g Unit Dead load at 0.040750 mV/V 2516.5 Max at 1.00000...
  • Page 115 4 System setup Process Controller Maxxis 5 PR 5900 4.7.1.2.1.4.2 by mV/V In this menu item (under Max at), calibration of the Internal weighing point weighing electronics is performed with mV/V values. During input of the load cell mV/V value, the acceleration of gravity at the place of installation can be taken into account.
  • Page 116 Process Controller Maxxis 5 PR 5900 4 System setup WP-A 3000g 0.1g Calibration @admin 30000 d 3000.0 g Scale interval 0.1 g Dead load at 0.040750 mV/V Max at 1.00000 mV/V calibrated at Sensitivity 83.33 cnt/d 0.400000 µV/d by load...
  • Page 117 4 System setup Process Controller Maxxis 5 PR 5900 WP-A 3000g 0.1g Calibration @admin 30000 d 3000.0 g Scale interval 0.1 g Dead load at 0.040750 mV/V Max at 1.00000 mV/V calibrated at Sensitivity 83.33 cnt/d 0.400000 µV/d by load...
  • Page 118 Process Controller Maxxis 5 PR 5900 4 System setup When [all load cells same] is set, only one value each must be entered for [LC rated output] and the output impedance [LC output impedance]. For the calibration certificate values of the load cell, please refer to "Output at max. capacity" and "Output impedance".
  • Page 119 4 System setup Process Controller Maxxis 5 PR 5900 WP-A 3000g 0.1g Linearisation @admin calibrated with 1.177264 mV/V mV/V Enter linearisation weight. Cancel by mV/V by load 3. Enter the desired value using the keyboard. 4. Press the [OK] soft key.
  • Page 120 Process Controller Maxxis 5 PR 5900 4 System setup WP-A 3000g 0.1g Linearisation @admin 1. Lin. point 750 g 0.294273 mV/V 2. Linearis. point 1500 g 0.588587 mV/V 3. Linearis. point 2250 g 0.882894 mV/V calibrated with mV/V 1.177264 mV/V...
  • Page 121 4 System setup Process Controller Maxxis 5 PR 5900 [Max at], see Chapter 4.7.1.2.1.4. Accessible via MENU - [Operating] - [System setup] - [Weighing points] - [Weighing point x] - [Calib] - [Modify] . WP-A 3000g 0.1g Calibration @admin 30000 d 3000.0 g...
  • Page 122 Process Controller Maxxis 5 PR 5900 4 System setup [Max at] Perform calibration with weights, without weight (by mV/V values or data), or linearization, see Chapter 4.7.1.2.1.4. [by load], see Chapter 4.7.1.2.1.4.1. [by mV/V], see Chapter 4.7.1.2.1.4.2. [by data] Load cell data (smart calibration), see Chapter 4.7.1.2.1.4.3.
  • Page 123 4 System setup Process Controller Maxxis 5 PR 5900 Press the key to switch on increased resolution (10-fold) for the weight value. If the full zeroset range is already being utilized, you can still correct the dead load (overwrite protection must be deactivated, see Chapter 2.7) without affecting the other calibration data/parameters.
  • Page 124 Process Controller Maxxis 5 PR 5900 4 System setup WP-A 3000g 0.1g Weighing points @admin Weighing point A Internal weighing point Weighing point B Pendeo Truck Weighing point C xBPI scale Weighing point D User scale Parameters Calib Units In this case: Select [Weighing point A] with [Internal weighing point] and press the [Units] soft key to select further units and the associated display accuracy.

  • Page 125: Liquid Counter

    4 System setup Process Controller Maxxis 5 PR 5900 WP-A 3000g 0.1g – Units @admin Number of units 3 weight units Unit 2 Display accuracy basic accuracy Unit 3 Display accuracy Unchanged Save 4. Select and confirm the individual parameters.
  • Page 126 Process Controller Maxxis 5 PR 5900 4 System setup Accessible via MENU - [Operating]- [System setup]- [Weighing points]- [Weighing point x]- [Weighing point]- [Liquid counter] . Weighing point D @admin Weighing point not assigned Save Confirm [Weighing point]. A selection window opens.
  • Page 127 4 System setup Process Controller Maxxis 5 PR 5900 Accessible via MENU - [Operating] - [System setup]- [Weighing points]- [Weighing point x]- [Parameters] . WP-D 1000kg Weighing points @admin Weighing point A Internal weighing point Weighing point B Internal weighing point...

  • Page 128: User Scale

    Process Controller Maxxis 5 PR 5900 4 System setup [/ Scale counts] WP-D 1000kg Weighing points @admin Weighing point D Liquid counter / Scale Counts Overload Minimum weight Update time 0.3 s Default Save Number of scale counts for the weight increase entered under [Scale Weight /].
  • Page 129 4 System setup Process Controller Maxxis 5 PR 5900 Weighing point D @admin Weighing point not assigned Save Confirm [Weighing point]. A selection window opens. Weighing point D @admin Not assigned Weighing point not assigned Internal weighing point Liquid counter...
  • Page 130 Process Controller Maxxis 5 PR 5900 4 System setup WP-D 1000kg Weighing points @admin Weighing point A Internal weighing point Weighing point B Pendeo Truck Weighing point C xBPI scale Weighing point D User scale Parameters In this case: Select [Weighing point D] with [user scale] and press the [Parameters] soft key.

  • Page 131: A+B (Scale)

    4 System setup Process Controller Maxxis 5 PR 5900 [/ Scale counts] WP-D 1000kg Weighing points @admin Weighing point D User scale / Scale Counts Overload Minimum weight Update time 0.3 s SPM marker address Default Save Number of scale counts for the weight increase entered under [Scale Weight /].
  • Page 132 Process Controller Maxxis 5 PR 5900 4 System setup Accessible via MENU - [Operating]- [System setup]- [Weighing points]- [Weighing point x]- [Weighing point]- [A+B] . Set up weighing point A and calibrate. 2. Set up weighing point B and calibrate.
  • Page 133 4 System setup Process Controller Maxxis 5 PR 5900 4.7.4.1 Parameters In this menu item, the parameters of the weighing electronics for A+B scale are configured. Accessible via MENU - [Operating] - [System setup]- [Weighing points]- [Weighing point x]- [Parameters] .

  • Page 134: Xbpi Scale

    Process Controller Maxxis 5 PR 5900 4 System setup 4.7.5 xBPI scale In this menu item (under Weighing points), the xBPI scale weighing electronics are assigned to a logical weighing point and configured. [Interface] (serial), see Chapter 4.7.5.1. [Parameters] (weighing electronics), see Chapter 4.7.5.2.
  • Page 135 4 System setup Process Controller Maxxis 5 PR 5900 Weighing point C @admin Not assigned Weighing point not assigned Internal weighing point Liquid counter User scale xBPI scale SBI scale Pendeo Truck Pendeo Process PR-Net weighing point Mettler-Scale SMA scale Save 2.
  • Page 136 Process Controller Maxxis 5 PR 5900 4 System setup Weighing point C @admin Weighing point xBPI scale Interface Built-in RS-485 Baudrate 9600 baud Data bits 8 data bits Parity odd parity Stop bits 1 stop bit Default Save Inactive parameters are grayed out.
  • Page 137 4 System setup Process Controller Maxxis 5 PR 5900 Serial number of xBPI scale or weighing module, if used in legal metrology Accessible via MENU - [Operating] - [System setup] - [Weighing points] - [Weighing point x] - [xBPI scale] - [Parameters] .
  • Page 138 Process Controller Maxxis 5 PR 5900 4 System setup Setting range: 0 to 99999999 [SBN address] When the address is not set to 0, bus operation is active. Possible addresses: 1…31, i.e., max. 31 xBPI scales can be operated on an RS-485 branch. The SBN address is shown on the display.
  • Page 139 In this menu item (under Calib), the dead load/preload of the xBPI scale weighing electronics is set. Note: For Minebea Intec both terms dead load and preload are used. Requirements: The communication between the device and xBPI scale is active, and the scale parameters have been read, see Chapter 4.7.5.3.
  • Page 140 Process Controller Maxxis 5 PR 5900 4 System setup WP-C 29.9kg 0.0005kg xBPI scale setup @admin Dead load Delete SPAN Adjust with user weight Adjust with automatic weight Remove the weight from the scale. 2. Select and confirm [Set]. After the command is sent, the gross weight display shows "0."...
  • Page 141 4 System setup Process Controller Maxxis 5 PR 5900 WP-C 29.9kg 0.0005kg xBPI scale setup @admin Dead load Delete SPAN Adjust with user weight Adjust with automatic weight Remove the weight from the scale. 2. Select and confirm [Delete]. The stored dead load is deleted. The current dead load is shown on the weight display.
  • Page 142 Process Controller Maxxis 5 PR 5900 4 System setup WP-C 29.9kg 0.0005kg – xBPI scale setup @admin Dead load Delete SPAN Adjust with user weight Adjust with automatic weight Select and confirm [Adjust with user weight]. An input window opens. The previously stored user weight is displayed.
  • Page 143 4 System setup Process Controller Maxxis 5 PR 5900 WP-C 30kg 0.0005kg xBPI scale setup @admin Calibration check Difference display input 0.0010 kg input 2.51755 kg Accept Reset error Cancel 4. Press the [Accept] soft key. The data is transferred and the calibration check indicates [complete]. The weight is shown.
  • Page 144 Process Controller Maxxis 5 PR 5900 4 System setup WP-C 30kg 0.0005kg xBPI scale setup @admin Dead load Delete SPAN Adjust with user weight Adjust with automatic weight Select and confirm [Adjust with automatic weight]. The calibration process is performed without a weight and the calibration check indicates the status.
  • Page 145 4 System setup Process Controller Maxxis 5 PR 5900 WP-C 30kg 0.0005kg xBPI scale setup @admin Calibration check Done 20.0000 kg input 20.00000 kg Accept Reset error Cancel 4. Remove the weight. 5. Press the EXIT key to return to the xBPI setup menu.
  • Page 146 Process Controller Maxxis 5 PR 5900 4 System setup WP-C 30kg 0.0005kg – xBPI scale setup @admin Calibration check Load to small input -10.0000 kg input -0.00010 kg Accept Reset error Cancel 2. Place the weight on the scale. The deviation is shown. Weight + deviation with 10-fold resolution in the last line.
  • Page 147 4 System setup Process Controller Maxxis 5 PR 5900 Requirements: The xBPI protocol has been selected, see Chapter 4.7.5.1. The [xBPI scale] weighing point has been selected, see Chapter 4.7.5. The scale has been set up, see Chapter 4.7.5.5. [Manual] has been set in the menu [Operating] - [System setup] - [Weighing points] - [Weighing point x] - [Setup] - [Configuration] - [Weighing parameters] - [Confirm calibration] , see Chapter 4.7.5.5.1.1.
  • Page 148 Process Controller Maxxis 5 PR 5900 4 System setup WP-C 30kg 0.0005kg – xBPI scale setup @admin Calibration check Difference display input -0.0020 kg input 14.80340 kg Accept Reset error Cancel 2. Press the [Accept] soft key. The data is transferred and the calibration check indicates [complete]. The weight is shown.
  • Page 149 4 System setup Process Controller Maxxis 5 PR 5900 WP-C 30kg 0.0005kg xBPI scale setup @admin Adjust with default weight Adjust with internal weight Linearisation Default linearisation User linearisation Select and confirm [Default linearization]. The first linearization point to be calibrated is displayed.
  • Page 150 Process Controller Maxxis 5 PR 5900 4 System setup WP-C 30kg 0.0005kg – xBPI scale setup @admin Calibration check Load to small input -10.0000 kg input 0.00020 kg Accept Reset error Cancel 4. Place the displayed weight (here 10 kg) on the scale.
  • Page 151 4 System setup Process Controller Maxxis 5 PR 5900 WP-C 30kg 0.0005kg xBPI scale setup @admin Calibration check Difference display input 0.0210 kg input 20.02105 kg Accept Reset error Cancel 7. Press the [Accept] soft key. The last linearization point to be calibrated is displayed.
  • Page 152 Process Controller Maxxis 5 PR 5900 4 System setup Requirements: The xBPI protocol has been selected, see Chapter 4.7.5.1. The [xBPI scale] weighing point has been selected, see Chapter 4.7.5. The scale has been set up, see Chapter 4.7.5.5. [Manual] has been set in the menu [Operating] - [System setup] - [Weighing points] - [Weighing point x] - [Setup] - [Configuration] - [Weighing parameters] - [Confirm calibration] , see Chapter 4.7.5.5.1.1.
  • Page 153 4 System setup Process Controller Maxxis 5 PR 5900 WP-C 29.9kg 0.0005kg Weighing points @admin Weighing point A Internal weighing point Weighing point B Internal weighing point Weighing point C xBPI scale Weighing point D Liquid counter Parameters Calib Units Setup In this case: Select [Weighing point C] with [xBPI scale] and press the [Setup] soft key.
  • Page 154 Process Controller Maxxis 5 PR 5900 4 System setup [Interface parameters], see Chapter 4.7.5.5.1.2. Accessible via MENU - [Operating] - [System setup] - [Weighing points] - [Weighing point x] - [xBPI scale] - [Setup] - [Configuration] . WP-C 29.9kg 0.0005kg...
  • Page 155 4 System setup Process Controller Maxxis 5 PR 5900 A selection window opens. WP-C 29.9kg 0.0005kg xBPI weighing parameters @admin Ambient conditions very stable condition Application/Filter Standard mode Standstill time 0.25 digit Stability symbol delay No delay Tare parameters At any time...
  • Page 156 Process Controller Maxxis 5 PR 5900 4 System setup [Power-on zero range] Selection: Factory settings, 2 % of max. load, 5 % of max. load, 10 % of max. load, 20 % of max. load [Power-on tare/zero] Selection: Active, Inactive, Only for zeroing...
  • Page 157 4 System setup Process Controller Maxxis 5 PR 5900 WP-C 29.9kg 0.0005kg xBPI Interface parameters @admin Communication type SBI protocol Baudrate for SBI 9600 baud Parity for SBI odd parity Stop bits 1 stop bit Handshake software handshake Print in weighing mode...
  • Page 158 Process Controller Maxxis 5 PR 5900 4 System setup 5. Press the [Save] soft key to save the settings. 4.7.5.5.2 Select group of specifications In this menu item (under Setup), the specification groups of the xBPI scale weighing electronics are configured.

  • Page 159: Sbi Scale

    4 System setup Process Controller Maxxis 5 PR 5900 4.7.5.5.3 Device information In this menu item (under Setup), the device information parameters of the xBPI scale weighing electronics are configured. Accessible via MENU - [Operating] - [System setup] - [Weighing points] - [Weighing point x] - [xBPI scale] - [Setup] - [Device information] .
  • Page 160 Process Controller Maxxis 5 PR 5900 4 System setup Accessible via MENU – [Operating] - [System setup] - [Weighing points] - [Weighing point x] - [Weighing point] - [SBI scale]. Weighing point D @admin Weighing point not assigned Save Confirm [Weighing point].
  • Page 161 4 System setup Process Controller Maxxis 5 PR 5900 Accessible via MENU - [Operating] - [System setup] - [Weighing points] - [Weighing point x] - [Interface] . WP-D -------?? -------?? no values from scale Weighing points @admin Weighing point A...
  • Page 162 Process Controller Maxxis 5 PR 5900 4 System setup [Parity] Parity check for detecting errors during data transmission. Selection: no parity, odd parity, even parity [Stop bits] Units for transmission protocols. Selection: 1 stop bit, [2 stop bits] [Default] soft key Settings are reset to factory settings.

  • Page 163: Pendeo Truck

    4 System setup Process Controller Maxxis 5 PR 5900 [W&M] Setting for operation in legal metrology. Selection: [None], OIML, NTEP (for USA) or NSC (for Australia), see Chapter 4.7.1.1.1. [Max] (maximum capacity) see Chapter 4.7.1.2.1.1. [Scale interval] See Chapter 4.7.1.2.1.2.
  • Page 164 Process Controller Maxxis 5 PR 5900 4 System setup Weighing point D @admin Weighing point not assigned Save Confirm [Weighing point]. A selection window opens. Weighing point D @admin Not assigned Weighing point not assigned Internal weighing point Liquid counter...
  • Page 165 4 System setup Process Controller Maxxis 5 PR 5900 WP-D -------?? -------?? read config failed Weighing points @admin Weighing point A Internal weighing point Weighing point B Internal weighing point Weighing point C xBPI scale Weighing point D Pendeo Truck...
  • Page 166 Process Controller Maxxis 5 PR 5900 4 System setup WP-D -------?? -------?? read config failed Weighing points @admin Weighing point A Internal weighing point Weighing point B Internal weighing point Weighing point C xBPI scale Weighing point D Pendeo Truck...
  • Page 167 4 System setup Process Controller Maxxis 5 PR 5900 The average deviation of the individual load cells is calculated. Monitoring is indicated via symbol above the weight unit. Setting range: 0 to 100%. [Standstill time] The parameters [Standstill time] and [Standstill range] are used to define the standstill of the scale (stable balance).
  • Page 168 Process Controller Maxxis 5 PR 5900 4 System setup [Zerotrack] The zero display is automatically maintained within set limits. Selection: No/Yes When [No] is selected, the next three parameters are not shown. When [Yes] is selected, values for the next three parameters must be entered.
  • Page 169 4 System setup Process Controller Maxxis 5 PR 5900 For range selection for scales and settings, refer to Chapter 4.7.1.1.2 4.7.1.1.3 [Default] soft key Settings are reset to factory settings. 3. Press the [Save] soft key to save the settings.
  • Page 170 Process Controller Maxxis 5 PR 5900 4 System setup WP-D -------?? -------?? read config failed Weighing points @admin Weighing point A Internal weighing point Weighing point B Internal weighing point Weighing point C xBPI scale Weighing point D Pendeo Truck...
  • Page 171 4 System setup Process Controller Maxxis 5 PR 5900 WP-D -------?? -------?? read config failed Weighing points @admin Setup Pendeo Quick install with search load cells and set dead load Search for connected load cells. The current settings are reset Search for connected load cells to default values.
  • Page 172 Process Controller Maxxis 5 PR 5900 4 System setup 4.7.7.3.2 Search for connected load cells In this menu item (under Calib), a search is performed for connected load cells of the ® digital weighbridge load cell Pendeo Truck. Accessible via MENU – [Operating] - [System setup] - [Weighing points] - [Weighing point x] - [Calib] - [Search for connected load cells].
  • Page 173 4 System setup Process Controller Maxxis 5 PR 5900 The Pendeo setup menu appears after this is complete. WP-D 200t 0.02t 7.500 Weighing points @admin Setup Pendeo Quick install with search load cells and set dead load Search for connected load cells...
  • Page 174 Process Controller Maxxis 5 PR 5900 4 System setup 4.7.7.3.3.1 Info (display load cell data) In this menu item (under View and assign load cells), the load cell data of the digital ® weighbridge load cell Pendeo Truck is displayed.
  • Page 175 4 System setup Process Controller Maxxis 5 PR 5900 Example of a possible allocation. Note: The assignment from the installation should be documented in the case of load cells being replaced. Accessible via MENU - [Operating] - [System setup] - [Weighing points] - [Weighing point x] - [Calib] - [View and assign load cells] - [Assign] .
  • Page 176 Process Controller Maxxis 5 PR 5900 4 System setup 7.500 View @admin LC 1 1.316 t LC 2 1.476 t WARNING! LC 3 2.230 t Assigning the load cells clears LC 4 2.484 t the dead load information. Cancel Continue...
  • Page 177 4 System setup Process Controller Maxxis 5 PR 5900 9. Select and confirm [View and assign load cells]. The new assignment will be displayed. 7.520 View @admin LC 1 1.393 t LC 2 2.416 t LC 3 1.547 t LC 4 2.152 t...
  • Page 178 Process Controller Maxxis 5 PR 5900 4 System setup WP-D 200t 0.02t 7.520 Calibration @admin Local gravity 9.81379 m/s² 10000 d 200.000 t Scale interval 0.020 t Dead load 0.000 t Calibration weight Corner correction Modify The [New] soft key starts a new calibration, see Chapter 4.7.7.3.4.1.
  • Page 179 4 System setup Process Controller Maxxis 5 PR 5900 Note: The menu item [Modify] is only used for minor changes (e.g. changing the dead load/preload). Otherwise, the menu item [New] should be selected. A prompt window appears. WP-D 200t 0.02t 7.520...
  • Page 180 Process Controller Maxxis 5 PR 5900 4 System setup WP-D 200t 0.02t 7.520 Calibration @admin Local gravity 9.81379 m/s² 10000 d 200.000 t Scale interval 0.020 t Dead load Calibration weight Corner correction Platform 1 Save 4. Select [Local gravity], change if necessary, and confirm.
  • Page 181 4 System setup Process Controller Maxxis 5 PR 5900 The confirmation is displayed with "setting scale interval…" To use the empty scale (deck installed on a vehicle scale, no load) as dead load (normal case): 10. Do not load scale.
  • Page 182 Process Controller Maxxis 5 PR 5900 4 System setup WP-D 200t 0.02t 11.200 Calibration @admin Local gravity 9.81379 m/s² 10000 d 200.000 t Place the adjustment weight on the platform and enter the value. Scale interval 0.020 t Unit Dead load 7.510 t...
  • Page 183 4 System setup Process Controller Maxxis 5 PR 5900 WP-D 200t 0.02t 7.520 Calibration @admin Local gravity 9.81379 m/s² 10000 d 200.000 t Scale interval 0.020 t Dead load 0.000 t Calibration weight Corner correction Modify The data from the last calibration is displayed.
  • Page 184 Process Controller Maxxis 5 PR 5900 4 System setup WP-D 200t 0.02t 0.000 Calibration @admin Local gravity 9.81379 m/s² 10000 d 200.000 t Scale interval 0.020 t Dead load 7.505 t Calibration weight 11.000 t Corner correction correction ok Platform 1...
  • Page 185 4 System setup Process Controller Maxxis 5 PR 5900 0.000 Load cell name @admin ABC.. LC 1 PR 6204-RU LC 2 LC 3 LC 4 Default Save 2. Select the load cells in succession, enter the name using the keyboard and confirm.
  • Page 186 Process Controller Maxxis 5 PR 5900 4 System setup Deactivating the load cell 0.000 Service @admin LC 1 1.350 t 1.439 t LC 2 1.506 t 1.598 t LC 3 2.197 t 2.108 t LC 4 deactivated 2.457 t 2.367 t Accept 2.
  • Page 187 4 System setup Process Controller Maxxis 5 PR 5900 0.000 Service @admin LC 1 1.350 t 1.439 t LC 2 1.506 t 1.598 t LC 3 2.197 t 2.108 t LC 4 2.457 t 2.367 t Accept 4.7.7.3.7 Corner correction In this menu item (under Calib), corner correction is performed for the digital ®...
  • Page 188 Process Controller Maxxis 5 PR 5900 4 System setup Accessible via MENU - [Operating] - [System setup] - [Weighing points] - [Weighing point x] - [Calib] - [Modify] - [Corner correction] . WP-D 200t 0.02t 0.000 Calibration @admin Local gravity 9.81379 m/s²...

  • Page 189: Pendeo Process

    4 System setup Process Controller Maxxis 5 PR 5900 8. Once all load cells have been loaded one time, press the [Calculate] soft key to perform corner correction. The total weight remains unchanged. Only the effect of the individual load cells is corrected.
  • Page 190 Process Controller Maxxis 5 PR 5900 4 System setup [Parameters], see Chapter 4.7.8.2. [Calib], see Chapter 4.7.8.3. [Units] (display accuracy), see Chapter 4.7.8.4. The digital load cells have been calibrated at the factory based on the acceleration of gravity at Hamburg (9.81379 m/s ).
  • Page 191 4 System setup Process Controller Maxxis 5 PR 5900 WP-D -------?? -------?? scale not ready Weighing points @admin Weighing point A Internal weighing point Weighing point B Internal weighing point Weighing point C xBPI scale Weighing point D Pendeo Process...
  • Page 192 Process Controller Maxxis 5 PR 5900 4 System setup [Interface] Serial interfaces. Selection: not assigned, Built-in RS-232, Built-in RS-485,Option‑x RS-485‑A, Option‑x RS-485‑B In this case: Select [Option‑2 RS-485‑A]. [Default] soft key Settings are reset to factory settings. 3. Press the [Save] soft key to save the settings.
  • Page 193 4 System setup Process Controller Maxxis 5 PR 5900 [W&M] Setting for operation in legal metrology. Selection: [None], OIML, NTEP (for USA) or NSC (for Australia), see Chapter 4.7.1.1.1. [Ambient conditions] This parameter is used to define the ambient conditions of the scale.
  • Page 194 Process Controller Maxxis 5 PR 5900 4 System setup [Tare timeout] Timeout for a tare/zeroset command that cannot be executed (e.g. due to mechanical instability of the scale, incorrect filter setting, resolution too high, standstill condition too strict). This parameter is given in seconds. The permitted range is: 0.0…[2.5]…25 s.
  • Page 195 4 System setup Process Controller Maxxis 5 PR 5900 [Zerotrack time] Time interval for automatic zerotrack. Setting range: 0.1…25 s For use in legal metrology a value of 1 s must be entered. [Overload] Weighing range above the maximum capacity (Max) without error message.
  • Page 196 Process Controller Maxxis 5 PR 5900 4 System setup Recalibrate: Maximum capacity with weight unit, scale interval, dead load, calibration weight, see Chapter 4.7.8.3.4.1. Perform a corner correction if necessary; see Chapter 4.7.8.3.7 Note: For further information about calibrating weighing points, see Chapter 4.7.1.
  • Page 197 4 System setup Process Controller Maxxis 5 PR 5900 WP-D -------?? -------?? scale not ready Weighing points @admin Setup Pendeo Quick install with search load cells and set dead load Search for connected load cells View and assign load cells...
  • Page 198 Process Controller Maxxis 5 PR 5900 4 System setup WP-D 200t 0.02t 0.000 Weighing points @admin Setup Pendeo Quick install with search load cells and set dead load Search for connected load cells View and assign load cells Calibrate the scale...
  • Page 199 4 System setup Process Controller Maxxis 5 PR 5900 -------?? -------?? scale not ready Weighing points @admin Setup Pendeo searching for load cells... Quick install with search load cells and set dead load 4 Load cells found Search for connected load cells...
  • Page 200 Process Controller Maxxis 5 PR 5900 4 System setup 7.500 View @admin LC 1 1.471 t LC 2 1.613 t LC 3 2.087 t LC 4 2.337 t Info Assign by name Accept 4.7.8.3.3.1 Info (display load cell data) In this menu item (under View and assign load cells), the load cell data of the digital ®...
  • Page 201 4 System setup Process Controller Maxxis 5 PR 5900 7.500 Load cell info @admin Model name PR6224/50tC3 Software version 1.00.04 LC serial number Emax 50.0 t 3000 e 14000 3000 Overload 75.0 t Overload counter 2. Press EXIT to return to the previous window.
  • Page 202 Process Controller Maxxis 5 PR 5900 4 System setup 7.500 View @admin LC 1 1.471 t LC 2 1.613 t LC 3 2.087 t LC 4 2.337 t Info Assign by name Accept 2. Press the [Assign] soft key. A prompt is shown.
  • Page 203 4 System setup Process Controller Maxxis 5 PR 5900 8. Press the [Save] soft key to save the new assignment. The Pendeo setup menu opens. WP-D 200t 0.02t 7.500 Weighing points @admin Setup Pendeo Quick install with search load cells and set dead load...
  • Page 204 Process Controller Maxxis 5 PR 5900 4 System setup WP-D 200t 0.02t 7.500 Weighing points @admin Setup Pendeo Quick install with search load cells and set dead load Search for connected load cells View and assign load cells Calibrate the scale...
  • Page 205 4 System setup Process Controller Maxxis 5 PR 5900 WP-D 200t 0.02t 7.500 Calibration @admin Number of vessel feet Local gravity 9.81379 m/s² 10000 d 200.000 t Scale interval 0.020 t Dead load 0.000 t Calibration weight Corner correction Modify The data from the last calibration is displayed.
  • Page 206 Process Controller Maxxis 5 PR 5900 4 System setup WP-D 200t 0.02t 7.500 Calibration @admin Number of vessel feet Local gravity 9.81379 m/s² 10000 d 200.000 t Scale interval 0.020 t Dead load Calibration weight Corner correction Vessel Save 4. Select [Local gravity], change if necessary, and confirm.
  • Page 207 4 System setup Process Controller Maxxis 5 PR 5900 The confirmation is displayed with "setting scale interval…" To use the empty scale as dead load (normal case): 10. Do not load scale. WP-D 200t 0.02t 7.500 Calibration @admin Number of vessel feet Local gravity 9.81379 m/s²...
  • Page 208 Process Controller Maxxis 5 PR 5900 4 System setup WP-D 200t 0.02t 11.200 Calibration @admin Number of vessel feet Local gravity 9.81379 m/s² Place the adjustment weight on the platform and enter the value. 10000 d 200.000 t Unit Scale interval 0.020 t...
  • Page 209 4 System setup Process Controller Maxxis 5 PR 5900 WP-D 200t 0.02t 7.500 Calibration @admin Number of vessel feet Local gravity 9.81379 m/s² 10000 d 200.000 t Scale interval 0.020 t Dead load 0.000 t Calibration weight Corner correction Modify The data from the last calibration is displayed.
  • Page 210 Process Controller Maxxis 5 PR 5900 4 System setup WP-D 200t 0.02t 0.000 Calibration @admin Number of vessel feet Local gravity 9.81379 m/s² 10000 d 200.000 t Scale interval 0.020 t Dead load 7.505 t Calibration weight 11.000 t Corner correction...
  • Page 211 4 System setup Process Controller Maxxis 5 PR 5900 2. Select the load cells in succession, enter the name using the keyboard and confirm. 3. Press the [Save] soft key to save the entry. 4.7.8.3.6 Service function for load cells In this menu item (under Calib), faulty load cells of the digital precision pressure load cell ®...
  • Page 212 Process Controller Maxxis 5 PR 5900 4 System setup Deactivating the load cell 0.000 Service @admin LC 1 1.430 t 1.463 t LC 2 2.373 t 2.342 t LC 3 1.583 t 1.618 t LC 4 deactivated 2.121 t 2.086 t Accept 2.
  • Page 213 4 System setup Process Controller Maxxis 5 PR 5900 0.000 Service @admin LC 1 1.430 t 1.463 t LC 2 2.373 t 2.342 t LC 3 1.583 t 1.618 t LC 4 2.121 t 2.086 t Accept 4.7.8.3.7 Corner correction In this menu item (under Calib), corner correction is performed for the digital precision ®...
  • Page 214 Process Controller Maxxis 5 PR 5900 4 System setup 11.000 Corner correction @admin LC 1 6.317 t LC 2 4.854 t LC 3 2.421 t LC 4 5.102 t Calc 4. Position (here: LC 1) is highlighted. 5. Confirm position.

  • Page 215: Pr-Net Weighing Point

    4 System setup Process Controller Maxxis 5 PR 5900 4.7.8.4 Units In this menu item, the display units and display accuracy of the weighbridge load cell ® Pendeo Process are configured. Descriptions and settings can be found in the [Internal weighing point] menu; see Chapter 4.7.1.3.
  • Page 216 Process Controller Maxxis 5 PR 5900 4 System setup Weighing point C @admin Weighing point not assigned Save Confirm [Weighing point]. A selection window opens. Weighing point C @admin Not assigned Weighing point not assigned Internal weighing point Liquid counter...
  • Page 217 4 System setup Process Controller Maxxis 5 PR 5900 WP-C -------?? -------?? wrong configuration Weighing points @admin Weighing point A Internal weighing point Weighing point B Internal weighing point Weighing point C PR-Net weighing point Weighing point D Pendeo Process Parameters In this case: Select [Weighing point C] with [PR‑Net weighing point] and press the...

  • Page 218: Mettler-Scale

    Process Controller Maxxis 5 PR 5900 4 System setup Note: A host name can only be entered if A name server exists in the network that knows the device host name. [Operating]- [System setup]- [Network parameters]- [Use DHCP] is activated for the PR 5900 (otherwise the PR 5900 does not learn the address of the name server).
  • Page 219 4 System setup Process Controller Maxxis 5 PR 5900 Weighing point C @admin Weighing point not assigned Save Confirm [Weighing point]. A selection window opens. Weighing point C @admin Not assigned Weighing point not assigned Internal weighing point Liquid counter...
  • Page 220 Process Controller Maxxis 5 PR 5900 4 System setup Example of parameter settings in the application menu Example: Scale type XS6002SDR Select [Peripheral devices] in the application menu and apply the following settings: Peripheral device — Printer — Host — RS232 fixed —...
  • Page 221 4 System setup Process Controller Maxxis 5 PR 5900 Weighing point C @admin Weighing point Mettler-Scale Interface Built-in RS-232 Baudrate 9600 baud Data bits 7 data bits Parity odd parity Stop bits 1 stop bit Default Save Inactive parameters are grayed out.
  • Page 222 Process Controller Maxxis 5 PR 5900 4 System setup WP-C -------?? -------?? Arith err. Weighing points @admin Weighing point A Internal weighing point Weighing point B Internal weighing point Weighing point C Mettler-Scale Weighing point D Pendeo Process Parameters In this case: Select [Weighing point C] with [Mettler-Scale] and press the [Parameters] soft key.

  • Page 223: Sma Scale

    4 System setup Process Controller Maxxis 5 PR 5900 For use in legal metrology a value of at least 20 d must be set. [Update time] Timeframe in which a new weight value is displayed. Setting range: 0.1…2.0 s. [Default] soft key Settings are reset to factory settings.
  • Page 224 Process Controller Maxxis 5 PR 5900 4 System setup Confirm [Weighing point]. A selection window opens. Weighing point C @admin Not assigned Weighing point not assigned Internal weighing point Liquid counter User scale xBPI scale SBI scale Pendeo Truck Pendeo Process...
  • Page 225 4 System setup Process Controller Maxxis 5 PR 5900 A selection window opens. Weighing point C @admin Weighing point SMA scale Interface Built-in RS-485 Baudrate 9600 baud Data bits 8 data bits Parity odd parity Stop bits 1 stop bit...
  • Page 226 Process Controller Maxxis 5 PR 5900 4 System setup WP-C -------?? -------?? no values from scale Weighing points @admin Weighing point A Internal weighing point Weighing point B Internal weighing point Weighing point C SMA scale Weighing point D Pendeo Truck...

  • Page 227: Display Settings

    4 System setup Process Controller Maxxis 5 PR 5900 [Update time] Timeframe in which a new weight value is displayed. Setting range: 0.1…2.0 s. [Default] soft key Settings are reset to factory settings. 3. Press the [Save] soft key to save the settings.

  • Page 228: License Settings

    Process Controller Maxxis 5 PR 5900 4 System setup 3. Press the [Save] soft key to save the settings. License settings In this menu item (under System setup), licenses for functions and application programs are activated. Function and application licenses can be added, activated, and deleted.

  • Page 229: Application License

    4 System setup Process Controller Maxxis 5 PR 5900 4.9.1 Application license In this menu item (under License settings), the application license is activated. Accessible via MENU - [Operating] - [System setup] - [License settings] - [Application license] . License settings...
  • Page 230 Process Controller Maxxis 5 PR 5900 4 System setup License settings @admin Board number 141825064 Alibi license OPC server license WARNING! Dosing license When demo mode is enabled, Application license > The device is restarted every 4 hours. > The database is cleared on restart.

  • Page 231: Default (Restoring Factory Settings)

    4 System setup Process Controller Maxxis 5 PR 5900 The previous board number and license number are rewritten again. 4.9.3 Default (restoring factory settings) In this menu item (under License settings), the license numbers are reset to factory settings. Accessible via MENU - [Operating] - [System setup]- [License settings]- [Default] .
  • Page 232 Process Controller Maxxis 5 PR 5900 4 System setup [Remove user], see Chapter 4.10.4. [Deactivate user management], see Chapter 4.10.5. Accessible via MENU – [Operating] - [System setup] - [User management]. System setup @admin Connected devices Date & Time Operating parameters...

  • Page 233: Create User

    4 System setup Process Controller Maxxis 5 PR 5900 4.10.1 Create user In this menu item (under User management), new users are created and the corresponding parameters are configured. The users "admin" and "default" are created automatically and cannot be deleted: The "admin"...
  • Page 234 Process Controller Maxxis 5 PR 5900 4 System setup Create user @admin User ID User name operator User activated Password ******** Language System default Screensaver Standard system settings Logout after no auto logout Force login after screensaver Change user at relogin...
  • Page 235 4 System setup Process Controller Maxxis 5 PR 5900 [Change user at relogin] Once the screensaver is switched on, operation is also possible when a different password has been entered. [Need password to logout] A password is required in order to log out.

  • Page 236: Copy User

    Process Controller Maxxis 5 PR 5900 4 System setup Create user @admin User ID User name operator01 Operator is authorized Application rights to chang application settings Operator and job specific data. Head of department Administrator Save Sample application rights: Note: See corresponding application manual.

  • Page 237: Change User Settings

    4 System setup Process Controller Maxxis 5 PR 5900 Select user @admin Select user to copy admin default user01 2. Select and confirm the appropriate user. An input window opens. 3. Enter user name and password and confirm, see also Chapter 4.10.1.

  • Page 238: Remove User

    Process Controller Maxxis 5 PR 5900 4 System setup Select user @admin Select user to change admin default operator 2. Select and confirm the appropriate user. If the changes are made by the user "admin", only one entry is required for changing passwords.
  • Page 239 4 System setup Process Controller Maxxis 5 PR 5900 Note: Users "admin" and "default” cannot be deleted! Accessible via MENU - [Operating] - [System setup]- [User management] . User management @admin Create user Copy user Change user settings Remove user Deactivate user management Select and confirm [Remove user].

  • Page 240: Deactivate User Management

    Process Controller Maxxis 5 PR 5900 4 System setup 4.10.5 Deactivate user management In this menu item, User management is deactivated. Note: User management may only be deactivated by the "admin" user. Accessible via MENU - [Operating]- [System setup]- [User management]- [Deactivate user management] .
  • Page 241 4 System setup Process Controller Maxxis 5 PR 5900 WP-A 3000kg Password recovery dialog These are the values for unlocking the password: Device boardnumber 354942727 Unlock query 2211871966 Valid until 2017-11-24-14:40:08 3000g Please mail ALL values to <help@minebea-intec.com> to receive the unlock answer...

  • Page 242: Alibi Memory

    Process Controller Maxxis 5 PR 5900 4 System setup 3. Enter the 10-digit number sequence in the "Unlock answer" field in the password unlock window and confirm. The following window opens: WP-A 3000kg Password recovery dialog These are the values for unlocking the password:...

  • Page 243: Tidy Up Records

    4 System setup Process Controller Maxxis 5 PR 5900 Alibi memory @admin Tidy up records enabled Default Delete Save 4.11.1 Tidy up records In this menu item (under Alibi memory) it is determined how individual records are to be automatically overwritten if the Alibi memory is full.

  • Page 244: Delete

    Process Controller Maxxis 5 PR 5900 4 System setup Alibi memory @admin enabled Tidy up records 1 Zeile end disabled by age Default Delete Save 2. In this case: select and confirm [by age]. An input window opens. Alibi memory...
  • Page 245 4 System setup Process Controller Maxxis 5 PR 5900 Alibi memory @admin Tidy up records by age Alibi memory keeps 90 days Default Delete Save Press the [Delete] soft key to delete the entire Alibi memory manually. A prompt window appears.

  • Page 246: System Information

    Process Controller Maxxis 5 PR 5900 5 System information System information In the system information menu (under System menu), information on the system is displayed. [Show version], see Chapter 5.1. [Show status], see Chapter 5.2. [Show alarm information], see Chapter 5.3.

  • Page 247: Show Version

    5 System information Process Controller Maxxis 5 PR 5900 Show version In this menu item (under System information), information on the version numbers and creation date is displayed. Accessible via MENU - [Operating] - [System information]- [Show version] . System information...

  • Page 248: Show Status

    Process Controller Maxxis 5 PR 5900 5 System information Show status In this menu item (under System information), information on the device statuses is displayed. Accessible via MENU – [Operating] - [System information] - [Show status]. System information @admin Show version...

  • Page 249: Show Alarm Information

    5 System information Process Controller Maxxis 5 PR 5900 [Battery status] [Battery charging] Alarm at Temperatures > 60°C: The standby battery is too hot and charging will not take place. If this does not go away, the ambient temperature must be checked, see PR 5900 installation manual under [Technical data] - [Environmental influences] - [Ambient conditions].

  • Page 250: Show Hw Options

    Process Controller Maxxis 5 PR 5900 5 System information Current system messages @admin VNC is in use by 172.24.20.161 USB stick attached. internal error 2. Press EXIT to return to the previous window. Show HW options In this menu item (under System information), information on the installed hardware options is displayed.

  • Page 251: Show Modbus-Tcp I/O Module

    5 System information Process Controller Maxxis 5 PR 5900 Note: Option cards not recognized by the system are displayed as follows: PR xxxx/xx, unsupported option Option cards detected by the system but not recognized by it are displayed as follows: Information could not be read -assigned- 2.
  • Page 252 Process Controller Maxxis 5 PR 5900 5 System information System information @admin Show version Show status Show alarm information Show HW options Show ModBus-TCP IO module Browse alibi memory Show calibration check numbers Show Pendeo data Show event log Print configuration settings Select and confirm [Show ModBus-TCP IO module].

  • Page 253: Browsing The Alibi Memory

    5 System information Process Controller Maxxis 5 PR 5900 [I/O cycles] Counts every data exchange. [Cycle time] Indicates how often a data exchange takes place (here: every 0.055 s). The exchanged data is shown on the following lines with the registration number.
  • Page 254 Process Controller Maxxis 5 PR 5900 5 System information Alibi memory @admin Search for specific date in alibi memory Search for a given sequence number Status alibi memory Select and confirm [Search for specific date in Alibi memory]. Browse alibi memory by date...
  • Page 255 5 System information Process Controller Maxxis 5 PR 5900 Browse alibi memory by date @admin Year 2012 2006 records Month 551 Data records daylight 5 Data records Show 4. Select and confirm [Month]. A selection window opens. Browse alibi memory by date @admin 08.2012...

  • Page 256: Search For A Given Sequence Number

    Process Controller Maxxis 5 PR 5900 5 System information Browse alibi memory by date @admin 10.08.2012 291 records Jahr 2012 2006 Datensätze 11.08.2012 724 Data records Month 551 Datensätze 12.08.2012 725 Data records daylight 5 Datensätze 13.08.2012 714 Data records 14.08.2012...

  • Page 257: Status Alibi Memory

    5 System information Process Controller Maxxis 5 PR 5900 A selection window opens. Alibi memory @admin Enter sequence number 2. Enter the sequence number. 3. Press the [OK] soft key. The corresponding record is displayed. Alibi memory @admin Date/Time 27.08.2012-11:22:10...

  • Page 258: Show Calibration Check Number

    Process Controller Maxxis 5 PR 5900 5 System information Select and confirm [Status Alibi memory]. The status information of the Alibi memory is displayed. Status alibi memory @admin Records stored First record 27.08.2012-11:17:04 Last record 27.08.2012-11:22:10 Used memory 0.00 %...

  • Page 259: Show Pendeo Data

    5 System information Process Controller Maxxis 5 PR 5900 2. Press EXIT to return to the previous window. Show Pendeo data In this menu item (under System information), information on the Pendeo load cells is displayed. Accessible via MENU - [Operating] - [System information]- [Show Pendeo data] .
  • Page 260 Process Controller Maxxis 5 PR 5900 5 System information [Zero correction] The zero point correction in use is displayed. [Communication error counter] The communication errors (timeouts) for the load cells are counted here in ascending order and displayed. [LC 1…n]...
  • Page 261 5 System information Process Controller Maxxis 5 PR 5900 [Info] soft key Load cell info @admin Model name PR6204/50tC3 Software version 1.00.04 LC serial number Emax 50.0 t 3000 e 14000 3000 Overload 75.0 t Overload counter Temperature 26.6 °C Max.

  • Page 262: Show Event Log

    Process Controller Maxxis 5 PR 5900 5 System information [by ID] soft key. Display the item number of the load cells. 4. Press EXIT to return to the previous window. Show event log In this menu item (under System information), the event logs for the following areas are displayed: [System setup] (e.g.: user login and logout, calibration, etc.)

  • Page 263: Print Configuration Settings

    5 System information Process Controller Maxxis 5 PR 5900 Event log: Setup @admin 07.08.2013 08:20:57 user=Admin logged in 07.08.2013 08:15:15 user=Admin logged out 06.08.2013 14:05:56 parameters for wp=D save, user=Admin 06.08.2013 14:04:05 span set with load wp=D, user=Admin 06.08.2013 14:03:38 deadload with load wp=D, user=Admin 06.08.2013 14:03:32...
  • Page 264 Process Controller Maxxis 5 PR 5900 5 System information System information @admin Show version Show status Show alarm information Show HW options Show ModBus-TCP IO module Browse alibi memory Show calibration check numbers Show Pendeo data Show event log Print configuration settings Select and confirm [Print configuration settings].

  • Page 265: System Maintenance

    6 System maintenance Process Controller Maxxis 5 PR 5900 System maintenance NOTICE Incorrect operation can cause data loss. Data transfer may only be carried out by authorized specialist personnel. In the system maintenance menu (under System menu), the system maintenance parameters are configured.

  • Page 266: Backup

    Process Controller Maxxis 5 PR 5900 6 System maintenance System maintenance @admin Backup Restore Export Import Alibi memory maintenance SD card maintenance Create service report Shutdown & Power off Update software Factory reset Test hardware Note: When user management is activated, the logged in user must have rights for the...

  • Page 267: Sd Card

    6 System maintenance Process Controller Maxxis 5 PR 5900 System maintenance @admin Backup Restore Export Import Alibi memory maintenance SD card maintenance Create service report Shutdown & Power off Update software Factory reset Test hardware Select and confirm [Backup]. The window listing the available storage media is shown.
  • Page 268 Process Controller Maxxis 5 PR 5900 6 System maintenance Select media for backup @admin Attached storage devices SD card USB stick Network share connections Backups Exports Reports Select and confirm [SD card]. A selection window opens. Backup to SD card...

  • Page 269: Usb Stick

    6 System maintenance Process Controller Maxxis 5 PR 5900 Note: The saved data is stored on the SD card in the directory "backup": /YYYYMMDDHHMMSS/ Where: YYYYMMDDHHMMSS = time of save 5. Press the [Continue] soft key. The progress windows for the individual items appear and then disappear in order.
  • Page 270 Process Controller Maxxis 5 PR 5900 6 System maintenance Note: If no USB stick is plugged in, a warning appears. Plug in a USB stick and wait until the symbol appears in the info line. Press the [Retry] soft key.

  • Page 271: Shared Directory

    6 System maintenance Process Controller Maxxis 5 PR 5900 5. Press the [Continue] soft key. The progress windows for the individual items appear and then disappear in order. An information window is displayed when the process is complete. Backup to USB stick...
  • Page 272 Process Controller Maxxis 5 PR 5900 6 System maintenance Backup to Backups @admin Select items for backup Setup data Calibration data User management Application data Database tables Start None 2. Check the appropriate box ☑ or press the [All] soft key to select all possible items.

  • Page 273: Restore

    6 System maintenance Process Controller Maxxis 5 PR 5900 Backup to Backups @admin Select items for backup Setup data Calibration data User management Application data Backup completed Database tables Start None 6. Press the [OK] soft key to return to the [System maintenance] menu.
  • Page 274 Process Controller Maxxis 5 PR 5900 6 System maintenance Note: During the restoring process, all data selected on the device is overwritten with the data from the backup. The network settings are not overwritten. The following applies: Restoring the setup data will replace all settings and therefore delete all settings made after the backup.

  • Page 275: Sd Card

    6 System maintenance Process Controller Maxxis 5 PR 5900 Select media for restore @admin Attached storage devices SD card USB stick Network share connections Backups Exports Reports Note: The connections with the shared directories are only shown if this has been configured in the menu [Operating]- [System setup]- [Network share connections] .
  • Page 276 Process Controller Maxxis 5 PR 5900 6 System maintenance 2. Select and confirm the desired folder. A selection window opens. Restore from SD card @admin Select items to restore. Setup data Calibration data User management Application data Database tables Start None 3.

  • Page 277: Usb Stick

    6 System maintenance Process Controller Maxxis 5 PR 5900 The progress windows for the individual items appear and then disappear in order. An information window is displayed when the process is complete. Restore from SD card @admin Select items to restore.
  • Page 278 Process Controller Maxxis 5 PR 5900 6 System maintenance Restore from USB stick @admin Select a backup directory to restore from USB stick : /backup pr5900 2. Select and confirm the desired folder. A selection window opens. Restore from USB stick...
  • Page 279 6 System maintenance Process Controller Maxxis 5 PR 5900 Restore from USB stick @admin Select items to restore. Setup data Calibration data User management Application data Database tables Start None 5. Check the appropriate box ☑ or press the [All] soft key to select all possible items.

  • Page 280: Shared Directory

    Process Controller Maxxis 5 PR 5900 6 System maintenance Restore from USB stick @admin Select items to restore. Setup data Calibration data User management Application data Restore completed Database tables Start None 8. Press the [OK] soft key to return to the [System maintenance] menu.
  • Page 281 6 System maintenance Process Controller Maxxis 5 PR 5900 Restore from Backups @admin Select a backup directory to restore from Backups : /backup pr5900 2. Select and confirm the desired folder. A selection window opens. Restore from Backups @admin Select a backup directory to restore from...
  • Page 282 Process Controller Maxxis 5 PR 5900 6 System maintenance Restore from Backups @admin Select items to restore. Setup data Calibration data User management Application data Database tables Start None 5. Check the appropriate box ☑ or press the [All] soft key to select all possible items.

  • Page 283: Export

    6 System maintenance Process Controller Maxxis 5 PR 5900 Restore from Backups @admin Select items to restore. Setup data Calibration data User management Application data Restore completed Database tables Start None 8. Press the [OK] soft key to return to the [System maintenance] menu.

  • Page 284: Usb Stick

    Process Controller Maxxis 5 PR 5900 6 System maintenance System maintenance @admin Backup Restore Export Import Alibi memory maintenance SD card maintenance Create service report Shutdown & Power off Update software Factory reset Test hardware Select and confirm [Export]. The window listing the available storage media is shown.
  • Page 285 6 System maintenance Process Controller Maxxis 5 PR 5900 Select media for export @admin Attached storage devices USB stick Network share connections Backups Exports Reports Select and confirm [USB stick]. Note: If no USB stick is plugged in, a warning appears.

  • Page 286: Shared Directory

    Process Controller Maxxis 5 PR 5900 6 System maintenance Export to USB stick @admin Select items for export Setup data Calibration data User management Application data Enter a comment for this export. Database tables ABC.. Export 2014-03-19 Continue Cancel Start None 4.
  • Page 287 6 System maintenance Process Controller Maxxis 5 PR 5900 Select media for export @admin Attached storage devices USB stick Network share connections Backups Exports Reports In this case: Select and confirm [Exports]. A selection window opens. Export to Exports @admin...

  • Page 288: Import

    Process Controller Maxxis 5 PR 5900 6 System maintenance Export to Exports @admin Select items for export Setup data Calibration data User management Application data Export completed Database tables Start None 6. Press the [OK] soft key to return to the [System maintenance] menu.
  • Page 289 6 System maintenance Process Controller Maxxis 5 PR 5900 Note: During the importing process, only data present in the record being imported will be overwritten. The following applies: Importing the setup data will only replace the settings present in the record. For example, if the record only contains operating parameters, the other settings will remain unchanged.

  • Page 290: Usb Stick

    Process Controller Maxxis 5 PR 5900 6 System maintenance Select media for import @admin Attached storage devices USB stick Network share connections Backups Exports Reports Note: The connections with the shared directories are only shown if this has been configured in the menu [Operating]- [System setup]- [Network share connections] .
  • Page 291 6 System maintenance Process Controller Maxxis 5 PR 5900 Import from USB stick @admin Select data files to use for import USB stick : / backup pr5900 2. Select and confirm the desired folder. A selection window opens. Import from USB stick...
  • Page 292 Process Controller Maxxis 5 PR 5900 6 System maintenance Import from USB stick @admin Select items to import Setup data Calibration data User management Application data Database tables Start None 5. Check the appropriate box ☑ or press the [All] soft key to select all possible items.

  • Page 293: Shared Directory

    6 System maintenance Process Controller Maxxis 5 PR 5900 Import from USB stick @admin Select items to import Setup data Calibration data User management Application data Import completed Database tables Start None 8. Press the [OK] soft key to return to the [System maintenance] menu.
  • Page 294 Process Controller Maxxis 5 PR 5900 6 System maintenance Import from Exports @admin Select data files to use for import Exports : / pr5900 2. Select and confirm the desired folder. A selection window opens. Import from Exports @admin Select data files to use for import...
  • Page 295 6 System maintenance Process Controller Maxxis 5 PR 5900 Import from Exports @admin Select items to import Setup data Calibration data User management Application data Database tables Start None 5. Check the appropriate box ☑ or press the [All] soft key to select all possible items.

  • Page 296: Alibi Memory Maintenance

    Process Controller Maxxis 5 PR 5900 6 System maintenance Import from Exports @admin Select items to import Setup data Calibration data User management Application data Import completed Database tables Start None 8. Press the [OK] soft key to return to the [System maintenance] menu.

  • Page 297: Export Selection Of Records

    6 System maintenance Process Controller Maxxis 5 PR 5900 Alibi memory maintenance @admin Export selection of records Export + tidy up selection of records Print selection of records Print + tidy up selection of records 6.5.1 Export selection of records In this menu item (under Alibi memory maintenance), a selection of records is exported from the Alibi memory to a storage medium.
  • Page 298 Process Controller Maxxis 5 PR 5900 6 System maintenance Select the data record to export by date @admin Year 2013 110 records Month 13 Data records daylight 5 Data records Show 3. Select and confirm the desired record. A selection window opens.
  • Page 299 6 System maintenance Process Controller Maxxis 5 PR 5900 Export alibi records @admin Select alibi records to export First sequence number 1 3 . 0 1 . 2 0 1 4 1 3 : 1 3 : 4 8 Last sequence number...

  • Page 300: Export + Tidy Up Selection Of Records

    Process Controller Maxxis 5 PR 5900 6 System maintenance Export alibi records @admin Select alibi records to export First sequence number Last sequence number Select output Compression No compression Alibi export completed. Destination USB stick Export Browse 12. Press the [OK] soft key to return to the [Alibi memory maintenance] menu.
  • Page 301 6 System maintenance Process Controller Maxxis 5 PR 5900 A window with the possible export range opens. Export + clear alibi records @admin Select alibi records to export 0 1 . 0 3 . 2 0 1 3 1 0 : 5 0 : 2 9...
  • Page 302 Process Controller Maxxis 5 PR 5900 6 System maintenance Select the data record to export by date @admin Year 2013 110 Data records 4 records Year 2014 4 Data records 4 Data records 4 Data records Show 4. Select and confirm the desired record.
  • Page 303 6 System maintenance Process Controller Maxxis 5 PR 5900 [Destination] Selection: USB stick, shared directory (configuration in menu [Operating]- [System setup]- [ Network share connections] ) 9. Press the [Export] soft key to start the export. Note: If no USB stick is plugged in, a warning appears.

  • Page 304: Print Selection Of Records

    Process Controller Maxxis 5 PR 5900 6 System maintenance Export + clear alibi records @admin Select alibi records to export First sequence number Last sequence number Remove alibi records completed. Export Browse 12. Press the [OK] soft key to return to the [Alibi memory maintenance] menu.
  • Page 305 6 System maintenance Process Controller Maxxis 5 PR 5900 Alibi memory maintenance @admin Export selection of records Export + tidy up selection of records Print selection of records Print + tidy up selection of records Select and confirm [Print selection of records].
  • Page 306 Process Controller Maxxis 5 PR 5900 6 System maintenance Select the data record to export by date @admin 03.2013 24 Data records Year 2013 36 records 04.2013 12 Data records Month 24 Data records daylight 16 Data records Show 4. Select and confirm the desired record.

  • Page 307: Print + Tidy Up Selection Of Records

    6 System maintenance Process Controller Maxxis 5 PR 5900 Print alibi records @admin Select alibi records to print First sequence number Last sequence number Alibi print completed. Print Browse 10. Press the [OK] soft key to return to the [Alibi memory maintenance] menu.
  • Page 308 Process Controller Maxxis 5 PR 5900 6 System maintenance Print + clear alibi records @admin 0 1 . 0 3 . 2 0 1 3 1 0 : 5 0 : 2 9 Select alibi records to print First sequence number...
  • Page 309 6 System maintenance Process Controller Maxxis 5 PR 5900 Select the data record to export by date @admin Year 2013 110 Data records 4 records Year 2014 4 Data records 4 Data records 4 Data records Show 4. Select and confirm the desired record.

  • Page 310: Sd Card Maintenance

    Process Controller Maxxis 5 PR 5900 6 System maintenance Print + clear alibi records @admin Select alibi records to print First sequence number Last sequence number Remove alibi records completed. Print Browse 10. Press the [OK] soft key to return to the [Alibi memory maintenance] menu.

  • Page 311: Format Sd Card

    6 System maintenance Process Controller Maxxis 5 PR 5900 6.6.1 Format SD card In this menu item (under SD card maintenance), the SD card can be formated and a new backup created. Accessible via MENU - [Operating] - [System maintenance]- [SD card maintenance]- [Format SD card] .

  • Page 312: Cleanup Backups

    Process Controller Maxxis 5 PR 5900 6 System maintenance Format SD card @admin Do you want to create a new backup? 4. Press the [Yes] soft key to create a new backup and return to the [SD card maintenance] menu.

  • Page 313: Create Service Report

    6 System maintenance Process Controller Maxxis 5 PR 5900 System information @admin Select backups to remove. flashcopy 20120907091556 20120907091519 20120907091035 20120817134751 Remove None 2. Check the appropriate box ☑ or press the [All] soft key to select all possible items.
  • Page 314 Process Controller Maxxis 5 PR 5900 6 System maintenance System maintenance @admin Backup Restore Export Import Alibi memory maintenance SD card maintenance Create service report Shutdown & Power off Update software Factory reset Test hardware Select and confirm [Create service report].

  • Page 315: Shutdown & Power Off

    6 System maintenance Process Controller Maxxis 5 PR 5900 Create service report on USB stick @admin Attached storage devices USB stick Network share connections Backups Exports Service report completed. Reports 3. Press the [OK] soft key to return to the [System maintenance] menu.

  • Page 316: Shutdown & Power Off (Without Sd Card)

    Process Controller Maxxis 5 PR 5900 6 System maintenance Shutdown & Power off @admin WARNING! After pressing 'Continue', the device must be disconnected from the power supply. Cancel Continue 2. Press the [Continue] soft key. Messages appear when the data is saved and the application is ended.

  • Page 317: Update (Soft Key)

    6 System maintenance Process Controller Maxxis 5 PR 5900 There are two ways to update the software: via soft key (one-click software update), see Chapter 6.9.1. via menu [Update software], see Chapter 6.9.2. [Update software with FlashIt], see Chapter 6.9.3.
  • Page 318 Process Controller Maxxis 5 PR 5900 6 System maintenance If these files exist, they must have the following names: pr5900-r01-bios.bin pr5900-r01-firm.bin pr5900-appl.bin pr5900-labl.bin (optional) For BIOS and Firmware: CAL switch 2 must be open and the [Settings locked] parameter must be deactivated for all weighing points whilst W&M mode is selected.

  • Page 319: Update Software

    6 System maintenance Process Controller Maxxis 5 PR 5900 The software is loaded onto the device. The device runs a cold start. The database is restored from the temporary backup. 6.9.2 Update software In this menu item (under Update software), the software on the device is replaced with the latest software.
  • Page 320 Process Controller Maxxis 5 PR 5900 6 System maintenance 6.9.2.1 SD card In this menu item (under Update software), a software version saved on an SD card is restored. Accessible via MENU - [Operating] - [System maintenance]- [Update software]- [Update software]- [SD card] .
  • Page 321 6 System maintenance Process Controller Maxxis 5 PR 5900 Update software from SD card Installed software PR5900-Bios 00.02.00.138280 2012-08-13-13:51:51 PR5900-Firm 00.02.00.138404 2012-08-14-06:04:36 PR5900-Basic 01.00.06.4464 2012-08-13-15:23:23 No labels installed. Select software to update from PR5900-r00-Bios 02.11.00.208007 2014-04-28-12:34:01 PR5900-r00-Firm 02.11.00.208007 2014-04-28-12:34:01 PR5900-Appl-Basic 01.00.04.28...
  • Page 322 Process Controller Maxxis 5 PR 5900 6 System maintenance Select and confirm [SD card (factory data)]. A selection window opens. Update software from SD card Select binary files to use for update SD card : / Manuals 2 B i n a r y f i l e ( s ) Software 2.
  • Page 323 6 System maintenance Process Controller Maxxis 5 PR 5900 Update software from SD card Press 'Next' to update the selected software from SD card. Cancel Continue Start 5. Press the [Continue] soft key. The software is updated on the device. The device runs a cold start.
  • Page 324 Process Controller Maxxis 5 PR 5900 6 System maintenance Update software from USB stick Select binary files to use for update USB stick : / Service report 3 B i n a r y f i l e ( s )
  • Page 325 6 System maintenance Process Controller Maxxis 5 PR 5900 Update software from USB stick Installed software PR5900-Bios 00.02.00.138280 2012-08-13-13:51:51 PR5900-Firm 00.02.00.138404 2012-08-14-06:04:36 PR5900-Basic 01.00.06.4464 2012-08-13-15:23:23 No labels installed. Select software to update from PR5900-r01-Bios 02.11.00.208007 2014-04-28-12:34:01 PR5900-r01-Firm 02.11.00.208007 2014-04-28-12:34:01 PR5900-Appl-Basic 01.00.04.28...
  • Page 326 Process Controller Maxxis 5 PR 5900 6 System maintenance Note: BIOS and firmware cannot be updated if CAL switch 2 is closed or if the [Settings locked] parameter is activated whilst [W&M mode] is selected for at least one weighing point.
  • Page 327 6 System maintenance Process Controller Maxxis 5 PR 5900 The BIOS and firmware are updated on the device. The application is retained. The device runs a cold start. 6.9.2.4 Shared directory In this menu item (under Update software), a software version saved in a shared directory (under Network share connections) is restored.

  • Page 328: Update Software With Flashit

    Process Controller Maxxis 5 PR 5900 6 System maintenance Update software from software Installed software PR5900-Bios 00.02.00.138280 2012-08-13-13:51:51 PR5900-Firm 00.02.00.138404 2012-08-14-06:04:36 PR5900-Basic 01.00.06.4464 2012-08-13-15:23:23 No labels installed. Select software to update from PR5900-r00-Bios 02.11.00.208007 2014-04-28-12:34:01 PR5900-r00-Firm 02.11.00.208007 2014-04-28-12:34:01 PR5900-Appl-Basic 01.00.04.28...
  • Page 329 6 System maintenance Process Controller Maxxis 5 PR 5900 Update software @admin Update software Update via FlashIt! Update software for remote terminal Remove application Restore software from SD card Select and confirm [Update software with FlashIt]. A prompt window appears.
  • Page 330 Process Controller Maxxis 5 PR 5900 6 System maintenance The files are installed in the following order: PR5900-Firm xx PR5900-Bios xx (only when required for the firmware) Application (in this case: PR5900-Basic xx) Note: If only the application is to be flashed, there is no need to flash the firmware.

  • Page 331: Update Software For Remote Terminal

    6 System maintenance Process Controller Maxxis 5 PR 5900 The window appears on the device display after the file has been loaded onto the device. 8. The next files can then be loaded. After the last file has been loaded, the window appears again on the device display.

  • Page 332: Remove Application

    Process Controller Maxxis 5 PR 5900 6 System maintenance Select media for update remote terminal Attached storage devices USB stick Network share connections Alibi Backups Exports ONECLICKUPDATE Reports Software Example: Network share connections [Software], see Chapter 6.9.2.4. 6.9.5 Remove application In this menu item (under Update software), the existing application is deleted along with all application-specific settings and database tables.

  • Page 333: Restore Software From Sd Card

    6 System maintenance Process Controller Maxxis 5 PR 5900 The application, settings and database tables are removed. The device runs a cold start. 6.9.6 Restore software from SD card In this menu item (under Update software), the software is restored from the SD card if it is used in a replacement device.

  • Page 334: Test Hardware

    Process Controller Maxxis 5 PR 5900 6 System maintenance All Alibi memory records All database tables Note: The device can only be reset to the factory settings when overwrite protection is deactivated; see Chapter 2.7. Accessible via MENU - [Operating] - [System maintenance]- [Factory reset] .

  • Page 335: Display Test

    6 System maintenance Process Controller Maxxis 5 PR 5900 System maintenance @admin Backup Restore Export Import Alibi memory maintenance SD card maintenance Create service report Shutdown & Power off Update software Factory reset Test hardware Select and confirm [Test hardware].

  • Page 336: Keyboard Test

    Process Controller Maxxis 5 PR 5900 6 System maintenance ==== Display test ==== [1..3] Basic colors [4..6] Secondary colors [7..8] black & white [9] Border [0] Palette [EXIT] Return to test menu 2. Press the corresponding keys to test the display.

  • Page 337: I/O Cards Test

    6 System maintenance Process Controller Maxxis 5 PR 5900 When all keys have been checked off, an info window appears Keyboard test completed Errors are shown in red/yellow crosses and question marks. Display Cause red/yellow cross Keys are bypassed (e.g. short circuit in the foil-covered key-...
  • Page 338 Process Controller Maxxis 5 PR 5900 6 System maintenance Test hardware @admin Display test Keyboard test I/O cards test Select and confirm [I/O cards test]. A selection window opens. Test I/O-Cards @admin Built-in RS-232/RS-485 Option-1 -empty- Option-2 PR5900/04 RS-485/RS-485 Built-in...
  • Page 339 6 System maintenance Process Controller Maxxis 5 PR 5900 Test mode 1 Display Inputs Application System Outputs Active PLC: The physical inputs of the system are directed to the PLC (application). The physical outputs of the system are set by the PLC (application).
  • Page 340 Process Controller Maxxis 5 PR 5900 6 System maintenance The physical inputs and outputs of the system are deactivated and passive (in secured condition). Test mode 3 Display Inputs Application System Outputs Deactivated PLC: The physical inputs are displayed (display).
  • Page 341 6 System maintenance Process Controller Maxxis 5 PR 5900 Note: If a remote terminal is connected to Maxxis, an additional line appears here: "C1/CX1 Remote terminal Digital I/O". An information window is displayed. Test I/O-Cards @admin WP A PR5900/W1weighing electronics Gross 0.0 g...
  • Page 342 Process Controller Maxxis 5 PR 5900 6 System maintenance 4. Press EXIT to return to the previous window. 6.11.3.3 Adapting the analog output: PR 5900/07 Example test (under I/O cards test) of an analog input/output card. The output current can be adjusted in small ranges. This is required if small deviations from the nominal value occur in a connected PLC.
  • Page 343 6 System maintenance Process Controller Maxxis 5 PR 5900 Test I/O-Cards Option-1 PR5900/07 Analog I/O in use by PLC task Test mode External test Analog output, current 9.289 Analog input 1, current 5.081 mA Analog input 2, voltage 0.440 V...
  • Page 344 Process Controller Maxxis 5 PR 5900 6 System maintenance Adjust analog output Output 20.000 mA Measured 19.856 Save settings 6. Press the [Yes] soft key to save the settings. 7. Press the [Reset] soft key to reset to the factory settings (4 mA and 20 mA).
  • Page 345 6 System maintenance Process Controller Maxxis 5 PR 5900 Select and confirm the desired card (here: PR 5900/12). An information window is displayed. Test I/O-Cards @admin Option-2 PR5900/12 Digital I/O in use by PLC task Test mode Monitoring Digital Outputs...
  • Page 346 Process Controller Maxxis 5 PR 5900 6 System maintenance An information window is displayed. Test I/O-Cards @admin Option-2 PR5900/12 Digital I/O in use by PLC task Test mode External test Digital Outputs 0000 Digital Inputs 0000 Monitor Intern Extern Test mode 3 [External test] is active.

  • Page 347: Modbus Protocol

    7 ModBus protocol Process Controller Maxxis 5 PR 5900 ModBus protocol General description The ModBus protocol implemented in the device enables rapid, simple, and reliable communication between a PC or SPS and up to a maximum of 127 devices. The ModBus protocol allows access to all data published in the SPM table of the relevant application.

  • Page 348: Fieldbus Interface

    Process Controller Maxxis 5 PR 5900 8 Fieldbus interface Fieldbus interface General notes The PR 5900 can be turned into a fieldbus slave by inserting a fieldbus interface card in Option‑FB. This enables one or more devices to be included under a communication master (e.g., Siemens S7 profibus).
  • Page 349 8 Fieldbus interface Process Controller Maxxis 5 PR 5900 Byte Field Description Read_Value_Select Selects the function for reading data. Write_Value_Select Selects the function for writing data. free free free free free free free free In direct access, control bits are...
  • Page 350 Process Controller Maxxis 5 PR 5900 8 Fieldbus interface Read window (MISO) Byte Field Description Read data (MSB) Contains the data to be written, e.g. gross value. Read data Read data Read data (LSB) Read_Value_Selected Read_Value_Select (function) from the write window is mirro- red if the data in "Read data"...

  • Page 351: Reading And Writing Data With Function Numbers

    8 Fieldbus interface Process Controller Maxxis 5 PR 5900 Field Size Function OutOfRange 1 bit Below zero or above max. (FSD). Standstill 1 bit The scale is stable. InsideZSR 1 bit The gross weight value is within the zero setting range.

  • Page 352: Reading And Writing Bits Directly

    Process Controller Maxxis 5 PR 5900 8 Fieldbus interface 5. Write 0 in byte 5 (Write_Value_Select). Write_Active is reset. Action of the master Slave reaction Write value in Write_Data (bytes 0-3). Write function number to Write_Value_Select. Read data from Write_Data (bytes 0-3).

  • Page 353: Waiting For The Result Of The Action

    8 Fieldbus interface Process Controller Maxxis 5 PR 5900 8.2.3.1 Reading status bit The status bits in bytes 5-7 of the read window are always available and can be read directly by the master. 8.2.3.2 Writing control bits Some device functions can be executed by setting bits directly in bytes 6 and 7 (control bytes) of the write window.
  • Page 354 Process Controller Maxxis 5 PR 5900 8 Fieldbus interface Function number 5: device type and software version (read), see Chapter 8.2.5.5 Function number 6: serial number of the weighing point (read), see Chapter 8.2.5.6 Function numbers 8 to 15: weight data (read), see Chapter 8.2.5.8...
  • Page 355 8 Fieldbus interface Process Controller Maxxis 5 PR 5900 Field Function CmdError Error during execution (CmdError); e.g., the "taring" operation is not processed, because the scale is not at a standstill. The error is stored in LastError (function number 4).
  • Page 356 Process Controller Maxxis 5 PR 5900 8 Fieldbus interface Byte Description 1 = scale interval "1" 2 = scale interval "2" 5 = scale interval "5" 10 = scale interval "10" 20 = scale interval "20" 50 = scale interval "50"...
  • Page 357 8 Fieldbus interface Process Controller Maxxis 5 PR 5900 Function number 10 Current tare value, if tared; otherwise 0 Function number 11 Only if supported by the application: current gross/net weight selected. Otherwise: Reserved for internal use. Function number 12...

  • Page 358: Example: Reading The Gross Weight

    Process Controller Maxxis 5 PR 5900 8 Fieldbus interface Function number 113 SetTare Function number 114 ResetTare Function number 115 SetTest Function number 116 ResetTest Function number 117 ResetPwf Function number 118 SetFixTare (for function number 86, see Chapter 8.2.5.9) Function number 119 GetFixTare (for function number 87, see Chapter 8.2.5.9)

  • Page 359: Special Note For Devicenet And Ethernet Ip

    8 Fieldbus interface Process Controller Maxxis 5 PR 5900 Negative values are output in the second complement. 8.2.7 Special note for DeviceNet and EtherNet IP With these fieldbus types, the sequence of the bytes (only applicable for words and individual bytes) is inverted.

  • Page 360: Function Numbers

    Process Controller Maxxis 5 PR 5900 8 Fieldbus interface Read window (MISO) Field Size Function rdfun 1 byte rdfun, rdaddr, and rdlen from the write window are mirrored if the data is available in rddata. rdaddr 2 bytes (MSB:LSB) rdlen...

  • Page 361: Error Code

    8 Fieldbus interface Process Controller Maxxis 5 PR 5900 of several bits wrlen and wradr must be multiples of 8. The result is the same as when writing the corresponding bytes via "write bytes". 8.3.3 Error code If an error is detected, an error code will be written to MISO.rdfun or MISO.wrfun.

  • Page 362: Data Exchange Modes

    Process Controller Maxxis 5 PR 5900 8 Fieldbus interface 8.3.4 Data exchange modes The following flow charts illustrate the actions of the master and slave during data exchange. "Once" mode Write once M = Master S = Slave Minebea Intec...
  • Page 363 8 Fieldbus interface Process Controller Maxxis 5 PR 5900 Read once M = Master S = Slave A single read or write action is triggered. This ensures that the current data is synchronous once the handshake has been completed. EN-361...
  • Page 364 Process Controller Maxxis 5 PR 5900 8 Fieldbus interface "Cyclical reading" mode M = Master S = Slave * = constantly asynchronous Cyclical modes are only permitted for use with read data. There is no synchronization between master and slave.

  • Page 365: Error Messages

    9 Error messages Process Controller Maxxis 5 PR 5900 Error messages Error messages measuring circuit The internal weighing electronics can generate error messages, which are shown on the weight display. Display Error and possible cause Remote dis- play Arith. error...

  • Page 366: Error Messages For Xbpi Scales

    Process Controller Maxxis 5 PR 5900 9 Error messages Display Error and possible cause Remote dis- play Wrong serial number Weighing electronics board has been changed after calibrati- Error ? Only appears when CAL switch is closed. Device is not calibrated.

  • Page 367: Error Messages For Pendeo Load Cells

    9 Error messages Process Controller Maxxis 5 PR 5900 Display Error and possible cause Remote dis- play Scale not ready No scale ready for weighing: Error < The device is in the warm-up phase. The device is in automatic taring mode.

  • Page 368: Error Messages At Pr-Net Weighing Point

    Process Controller Maxxis 5 PR 5900 9 Error messages Display Error and possible cause Remote dis- play Read config failed The saved configuration and calibration data cannot be Error A read. Restore the data saved in a backup (in the menu [System maintenance] - [Restore] - [SD card] ) to the device (see Chapter 6.2.1).

  • Page 369: Error Messages During Calibration

    9 Error messages Process Controller Maxxis 5 PR 5900 Weighing point C @admin Weighing point xBPI scale Interface Built-in RS-485 Baudrate 9600 baud STOP Data bits 8 data bits Parity odd parity WARNING! Stop bits 1 stop bit Changing the allocation of the fluid counter...

  • Page 370: Determining The Scale Interval

    Process Controller Maxxis 5 PR 5900 9 Error messages Error display Possible causes Set Max failed. This message is displayed if the selected resolution is not enough d too low, e.g., 5 kg. Set Max failed. This message is displayed if the selected resolution is too many d so high that less than 0.8 internal counts per scale in-...

  • Page 371: Calibrating With Weight

    9 Error messages Process Controller Maxxis 5 PR 5900 Error display Possible cause Set dead load failed. This message is displayed when the dead load ente- > phys. Max. red in mV/V plus scale interval in mV/V is higher than 3 mV/V (= 36 mV).

  • Page 372: Error Status In "Last_Error

    Process Controller Maxxis 5 PR 5900 9 Error messages Error display Possible cause Set SPAN failed. This message appears when an attempt is made to Weight >Max calibrate the scale with a weight heavier than the [Max]. Error status in "LAST_ERROR"...

  • Page 373: Printouts

    10 Printouts Process Controller Maxxis 5 PR 5900 10 Printouts 10.1 Configuration printout Configuration of PR5900 ======================================= Revision 01 2001-01-01 Production number : 1208-270035-900006 printed :10/17/2012 11:21:43 Firmware :Rel 00.02.00.150088 2012-10-16 14:05 Basic Rel 01.00.06.5208 2012-10-16 12:35 BIOS :Rel 00.02.00.149997...
  • Page 374 Process Controller Maxxis 5 PR 5900 10 Printouts Operating parameters ======================================= Operating --------------------------------------- Display language :(EN) English USB Keyboard layout:German QWERTZ Screensaver after 10 minutes Keyclick sound no key click Cold start with STOP+: immediately Programming --------------------------------------- Software download: enabled...
  • Page 375 10 Printouts Process Controller Maxxis 5 PR 5900 License settings ======================================= Board number 354942727 OPC server license 9268010 Dosing license 6651793 Alibi license 7803550 Application license : 4886130 Developer license Weighing point A : Internal weighing point ======================================= Serial number...
  • Page 376 Process Controller Maxxis 5 PR 5900 10 Printouts Weighing point B : Internal weighing point ======================================= Serial number 409751827 Last change Calibration check number 3000 kg 3000 d Scale interval 1 kg Dead load at +0.000000 mV/V Max at +1.000000 mV/V...

  • Page 377: Test Printout

    10 Printouts Process Controller Maxxis 5 PR 5900 10.2 Test printout Test line width and change if necessary. 2. Check line coding and change in printer if necessary. Note: Printer may not be able to output all characters. EN-375 Minebea Intec...

  • Page 378: Alibi Printout

    Process Controller Maxxis 5 PR 5900 10 Printouts 10.3 Alibi printout --------------------------------------- Sequence number #000027 Date/time :2013-03-01-10:50:29 Serial number 408966395 A <1550.3 g> A <1550.3 g> A 0.0 g PR 5900 ALIBI --------------------------------------- Sequence number #000028 Date/time :2013-03-01-11:07:08 Serial number 408966395 A <1550.5 g>...
  • Page 379 10 Printouts Process Controller Maxxis 5 PR 5900 --------------------------------------- Sequence number #000033 Date/time :3/18/2013-14:44:37 Serial number 408966395 A <-0.4 g> A <-0.4 g> A 0.0 g PR 5900 ALIBI --------------------------------------- Sequence number #000034 Date/time :3/18/2013-14:53:15 Serial number 408966395 A <2516.3 g>...
  • Page 380 Process Controller Maxxis 5 PR 5900 10 Printouts --------------------------------------- Sequence number #000040 Date/time :4/4/2013-10:38:38 Serial number 408966395 A <-0.5 g> A <-0.5 g> A 0.0 g PR 5900 ALIBI --------------------------------------- Sequence number #000041 Date/time :4/4/2013-10:38:47 Serial number 408966395 A <2516.1 g>...
  • Page 381 10 Printouts Process Controller Maxxis 5 PR 5900 --------------------------------------- Sequence number #000047 Date/time :4/12/2013-10:6:59 AM Serial number 408966395 A <1000.1 g> A <1000.1 g> A 0.0 g PR 5900 ALIBI --------------------------------------- Sequence number #000048 Date/time :4/12/2013-10:8:29 AM Serial number 408966395 A <2000.4 g>...
  • Page 382 Published by Minebea Intec GmbH | Meiendorfer Strasse 205 A | 22145 Hamburg, Germany Phone: +49.40.67960.303 | Email: info@minebea-intec.com www.minebea-intec.com...

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