Summary of Contents for Minebea Intec Maxxis 5 Phase PR 5900/81
Page 1
Production line PL 1 Recipe Single 1 Setpoint 2500.0 g Difference 2500.0 g Stop Recipe Translation of original operating instructions 9499 050 59500 Edition 2.1.0 08/27/2020 Release 1.11 Minebea Intec GmbH, Meiendorfer Str. 205 A, 22145 Hamburg, Germany Phone:+49.40.67960.303 Fax:+49.40.67960.383...
Page 2
Any information in this document is subject to change without notice and does not represent a commitment on the part of Minebea Intec unless legally prescribed. This product should only be operated/installed by trained and qualiied personnel. In correspondence concerning this product, the type, name, and release number/serial number as well as all license numbers relating to the product have to be cited.
Production lines .............................20 4.1.7 Local operation..............................21 4.1.8 Overview of weighing points ........................21 4.1.9 View of weighing point ..........................22 4.1.10 Simulation ...............................22 4.1.11 Printing ................................22 Getting started ..........................23 Safety instructions..............................23 Switching on the device............................23 User login...................................24 Minebea Intec EN-1...
Page 4
Checking the Material ...........................59 7.3.8 LOT-Documentation............................60 7.3.9 Preceding Dialog............................61 7.3.10 Split Function..............................62 7.3.11 Release for Taring ............................64 7.3.12 Starting Recipe on the Device........................65 7.3.13 Start of a Production Plan/Planning Line on the Device .................67 SPM ..............................71 EN-2 Minebea Intec...
Page 5
System data Weighingpoint A ..........................72 System data Weighingpoint B ..........................73 Digital and analog inputs and outputs........................74 ModBus TCP modules.............................. 75 Common SPM addresses............................76 Freely assigned ranges ............................77 Printouts............................91 General notes ................................91 Phase-Coniguration data............................91 Minebea Intec EN-3...
WARNING indicates that death or severe, irreversible injury may occur if appropriate safety measures are not observed. Take the corresponding safety precautions. CAUTION Warning of personal injury. CAUTION indicates that minor, reversible injury may occur if appropriate safety measures are not observed. Take the corresponding safety precautions. EN-4 Minebea Intec...
NOTICE indicates that damage to property and/or the environment may occur if appropriate safety measures are not observed. Take the corresponding safety precautions. Note: User tips, useful information, and notes. Hotline Phone: +49.40.67960.444 Fax: +49.40.67960.474 eMail: help@minebea-intec.com Minebea Intec EN-5...
The digital load cells (of type Pendeo) are connected over a maximum of 2 serial RS-485 interfaces and a digital connection counter. Note: The following weighing functions are not supported: The totalizing function (tandem scale): WP A + WP B = WP C Alibi memory EN-6 Minebea Intec...
8 digital outputs For further information, refer to the PR 5900 installation manual. PR 5900/32 The interface can be conigured by software. Option‑1 and/or For further information, refer to the PR 5900 2 RS‑232 serial interfa- Option‑2 installation manual. Minebea Intec EN-7...
Manual batching can be divided into several steps (split, using LOT number if necessary). Coeicients such as customer, order and production ID are conigurable. Taring approved for manual components via digital input. Recipes can be checked before production using a simulation (function can be switched of). EN-8 Minebea Intec...
Overview Name Display elements LED status display, see Chapter 3.1.3 5.7" TFT color display, see Chapter 3.1.2 Operating elements, see Chapter 3.1.4.1 Function keys Alphanumeric keypad Indicator keys Application keys Navigation/menu keys, incl. soft keys On/of button Minebea Intec EN-9...
Weight type/plus or minus sign/standstill Status display Weight value Border around decimal place Symbols/mass unit Weight type/plus or minus sign Description Gross weight Gross weight in NTEP or NSC mode Net weight (Net = gross - tare) Tare weight EN-10 Minebea Intec...
Page 13
WP A Weighing point A WP B Weighing point B Maximum capacity (weighing range) Minimum weight Only if W&M is selected: Border around inadmissible decimal place. t, kg, g, mg, lb, oz These mass units are available. Minebea Intec EN-11...
Once power is restored, the device returns to normal operati- on (LED of). After the data backup, The device switches of. there is still a power in- terruption. The device initiates a warm start, see PR 5900 operating instruc- tions. EN-12 Minebea Intec...
Switching of display between the weighing points: WP‑A WP‑B Application keys Description Starts an application-speciic printout. Navigation keys Description ▲ Scroll up in the menu. ▼ Scroll down in the menu. ◀ Cursor to the left Selection Exit menu window. Minebea Intec EN-13...
Page 16
Assigned to a deined function (see system menu [System setup] - [Oper- ating parameters]). Displays the relevant help window. Turns of the display. Ignores all key presses. LED is red. Pressing again will switch the display on again. No function Same functions as the indicator key EN-14 Minebea Intec...
Page 17
When Japanese has been selected or set under [Operating parame- ters] - [Input method]. Numbers Units Select the unit using the cursor keys ▲/▼ and conirm using the key Note: It is also possible to select a unit by double-clicking on the shift key. Minebea Intec EN-15...
Page 18
The selected character is shown magniied in the ield at the top right. Press the key to enter the character in the input ield. Another double-click on the toggle key and other characters can be in- put as described previously. EN-16 Minebea Intec...
Page 19
ABC.. User name Password ******** The respective options are displayed (see arrow). Note: The character table is turned of. Keyboard shortcuts Trigger a cold start, see also PR 5900 operating manual. 3.1.4.2 Operation using softkeys Default Save Minebea Intec EN-17...
Page 20
The device can also be operated using a PC keyboard. The corresponding key assignment is shown in the table below: PC keyboard Front keypad F5…F9 Softkey 1…5 Cursor keys: ↑, ↓, ←, → ▲, ▼, ◀, ▶ Enter key: ↵ Backspace key: ← Numeric keypad Alphanumeric keypad EN-18 Minebea Intec...
— Name of production line (e.g.: PL 1) Check the ☑ box to activate the production line. — Default Settings are reset to factory settings. — Load The production lines are displayed in the form of a list. — Save The settings are saved. EN-20 Minebea Intec...
Production line, recipename, recipe line, target value, actual value, diference (between target value and actual value), gross, blank line [Status WP] - [not active] selected: Possible selection: Blank line — Default Settings are reset to factory settings. Minebea Intec EN-21...
Applies the weight value from the scale (in this case, g). Enter value for coarse low, e.g.: 100 g/sec — Default Settings are reset to factory settings. — Save The settings are saved. 4.1.11 Printing Coniguration — Printing Print coniguration. EN-22 Minebea Intec...
PR 5900 operating instructions. Error message: unable to read weight values from the ADU (analog-digital converter); see also PR 5900 opera- ting instructions. Scale not ready Error message: no load cells or scale connected, see also PR 5900 operating instructions. Minebea Intec EN-23...
Press the [Login] soft key. 2. Enter the password using the keyboard and conirm. If user management is not active, you only need to conirm. The operating menu is displayed. The application and system menus are selected here. EN-24 Minebea Intec...
The free and assigned SPM addresses are documented in Chapter 8. If several inputs are assigned to an SPM address, the input with the higher number prevails. Option-1 = No. 1 Option-2 = No. 2 Built-in = No. 3 Unused inputs are ignored. Minebea Intec EN-25...
Page 28
Option-1 Type no input Select and conirm [Option] using the cursor. A selection window opens. Inputs @admin Option-1 Option 1 Zeile end Option-2 Type no input Built-in 2. Select and conirm the corresponding interface using the cursor. EN-26 Minebea Intec...
Page 29
6. Use the keyboard to enter and conirm a free address %MD (see Chapter 8). 7. Press the [Default] soft key to return to the factory settings, if required. 8. Press the [Save] soft key to save the settings. Minebea Intec EN-27...
Page 30
Built-in 2. Select and conirm the corresponding interface using the cursor. Inputs @admin Option Built-in Type Digital input Input SPM address %MX Default Input- Input+ Save 3. Select [Input] using the cursor. 4. Conirm input "1". EN-28 Minebea Intec...
Page 31
Digital input Input SPM address %MX 1089 Default Input- Input+ Save 8. Select [SPM address %MX] using the cursor. 9. Use the keyboard to enter and conirm a free address %MX (see also PR 5900 operating instructions). Minebea Intec EN-29...
The card type and the available inputs and outputs are detected automatically. Configuration @admin Inputs Outputs Modbus-TCP master Limits Parameters Production lines Local control Overview weighing points View weighing point Simulation Print In the operating menu, select and conirm [Coniguration] - [Outputs]. EN-30 Minebea Intec...
Page 33
Default Save 3. Conigure the analog output in accordance with the table below. 4. Press the [Default] soft key to return to the factory settings, if required. 5. Press the [Save] soft key to save the settings. Minebea Intec EN-31...
Page 34
This is required if small deviations from the nominal value occur in a connected PLC. Note: Adapting the analog output, see PR 5900 operating instructions. 5.4.3.3 Digital outputs Select and conirm [Option] using the cursor. A selection window opens. EN-32 Minebea Intec...
Page 35
6. Using the keypad, enter and conirm a corresponding ixed or free address %MX (see also PR 5900 operating instructions) for the weighing point. Note: The SPM address %MX for an unused digital output = 0 A negative address inverts the function. Minebea Intec EN-33...
Modules 7 - 8 Modules 7‑8 relate in each case to the following modules: Phoenix Contact Inline module (IL ETH BK DI8 DO4 2-TX-PAC) Phoenix Contact output module (IB IL 24 DO16-PAC) Phoenix Contact output module (IB IL 24 DO16-PAC) EN-34 Minebea Intec...
Page 37
In the operating menu, select and conirm [Coniguration] - [ModBus-TCP master]. Modbus-TCP master @admin Communication error Show message ModBus-TCP module Phönix 1: 16IN:16OUT Not.. Activate module Default Save 2. Select and conirm [Communication error]. A selection window opens. Minebea Intec EN-35...
Page 38
Phoenix 5: 8IN:36OUT not active Phoenix 6: 8IN:36OUT not active Phoenix 7: 8IN:52OUT not active Phoenix 8: 8IN:52OUT not active Default Save 5. Select the appropriate function using the cursor (in this case, "Phoenix 1: …") and conirm. EN-36 Minebea Intec...
The 4- values for each weighing point are entered according to the same pattern. The values may be within -0,01 x Max and 1,01 x Max for the related scale. For the SPM addresses for the limits, see Chapter 8. These do not have a function for batching. Minebea Intec EN-37...
Page 40
If the Limits 1 and 2 are the same for "On" and "Of" (on = of), switches output 1 (Limit 1 out) ON if the weight (Wgt) exceeds the value. switches output 2 (Limit 2 out) OFF if the weight falls below the value. EN-38 Minebea Intec...
Page 41
Weighing point A Weighing point B Limit 1 on 0.0 g Limit 1 off 0.0 g Limit 2 on 0.0 g Limit 2 off 0.0 g Default Save 3. Select and conirm the appropriate weighing point using the cursor. Minebea Intec EN-39...
View weighing point Simulation Print Use the cursor to select and conirm [Parameters]. A selection window opens. Parameters @admin Printer for configuration Printer Dialog manual phase Start Dosing LOT input field numeric ID input field Text Default Save EN-40 Minebea Intec...
In this menu item, you can load the production lines created in PR 8400 (ProBatch+). Configuration @admin Inputs Outputs Modbus-TCP master Limits Parameters Production lines Local control Overview weighing points View weighing point Simulation Print Select and conirm [Production lines] using the cursor. Minebea Intec EN-41...
In this menu item, you can conigure the parameters to start the [recipe]/[plan] on the device. Configuration @admin Inputs Outputs Modbus-TCP master Limits Parameters Production lines Local control Overview weighing points View weighing point Simulation Print Select and conirm [Local control] using the cursor. A selection window appears. EN-42 Minebea Intec...
Page 45
If [Local start] - [Plan] was selected, you can choose between: not used, display. 3. Press the [Default] soft key to return to the factory settings, if required. 4. Finally, press the [Save] soft key to save the settings. Minebea Intec EN-43...
If [in use] was selected, a maximum of 6 lines can be displayed. WP status material is displayed in line 1. Possible selection for line 2…6: Production line, Recipe name, target value, actual value, diference (between target value and actual value), Gross, Blank line. EN-44 Minebea Intec...
1st line WP status material 2nd line Production line 3rd line Recipe 4th line Setpoint 5th line Difference Default Save A selection window is displayed. 2. Select and conirm the individual settings using the cursor. [Number of lines] Minebea Intec EN-45...
After a cold start, the simulation is of. The parameters are saved. WARNING Risk due to uncontrolled material low! All signals are operated for real when the function is activated. The simulation may only be carried out in a test structure! EN-46 Minebea Intec...
Page 49
5. Press the [Save] softkey to save the settings for the simulation. 6. To start the recipe, see Chapter 7.3.12. 7. After the end of the test phase, deactivate the simulation and perform a cold start (see PR 5900 operating instructions) in order to switch of the simulation. Minebea Intec EN-47...
Power of]. A prompt window opens. Shutdown & Power off @admin WARNING! After pressing 'Continue', the device must be disconnected from the power supply. Cancel Continue 2. Press the [Next] soft key. 3. Disconnect the power plug. EN-48 Minebea Intec...
The "Mehl" ("lour") component with batching mode B1 uses SPM output address X24. The "Zucker" ("sugar") component with batching mode B1 uses SPM output address X25. If a recipe uses these components, the data for the current component is transferred to the Phase-Controller and started. Minebea Intec EN-49...
Page 52
Outputs @admin Option Built-in Type Digital output Output SPM address %MX Default Output- Output+ Save Output 3 is conigured with address X24 and is active so long as the "Mehl" ("lour") component is active. EN-50 Minebea Intec...
In program PR 8400 (ProBatch+), the following component is deined for WP‑A: The manual "Hand" ("hand") component with batching mode D1 uses SPM input address X26. In the Phase-Controller, manual addition should be acknowledged with a digital input. Minebea Intec EN-51...
Please enter temperature 0 °C Scale-A Production line PL 1 Recipe Dialog Stop Recipe The input window shows: the header deined under [dsp1=]; the unit deined under [dsp2=]; the entry position marked in black. Conirm the entry. EN-52 Minebea Intec...
If both tolerance values are set to 0, then no tolerance ield is displayed and the bar graph changes from green to red when the set point is exceeded. Minebea Intec EN-53...
Scale-B Free Gross 595 kg Recipe In the irst line, the weighing point is displayed with the status of the selected material by default. If no phase is active on the weighing point, it has "free" status. EN-54 Minebea Intec...
Fill net B1 WPA Recipe Single 1 Difference 2500.1 g Production line Actual -0.1 g Scale-B Free Gross 595 kg Continue Cancel Recipe Press the [Continue] soft key to continue production. Press the [Cancel] soft key to cancel production. Minebea Intec EN-55...
WP-A WP-A 3000g 0.1g 3000g Scale-A Free Recipe The metrological line, bar graph, status and current weight for the selected weighing point are displayed. If no phase is active on the weighing point, it has "free" status. Minebea Intec EN-57...
If intervention by an operator is also necessary on another weighing point, the status switches between "Hold" and "Alarm WP‑B". 7.3.6 Acknowledging the Tolerance Alarm If the value entered for the tolerance in ProBatch+ is exceeded with the component, a tolerance alarm is triggered. EN-58 Minebea Intec...
PL 1 Recipe Manual Setpoint 2500.0 g Difference 100.0 g Stop Recipe After you start a manual component with a material check, an input window opens. Enter the ID using the keypad and conirm and/or scan this in. Minebea Intec EN-59...
'Fill manually D2' 123.. Scale-A Coarse Fill net D2 Production line PL 1 Recipe LOT input field Setpoint 2500.0 g Difference 200.0 g Stop Recipe After you start a manual component with LOT documentation, an input window opens. EN-60 Minebea Intec...
Entering the soft keys is done using dsp2. Example: dsp2="key1 key2 key3" Example: Hand component D4_Dialog, dialog type: dialog=1 [dsp1=] deined headline [dsp2=] deined unit The value to be entered is stored in loating point format. Minebea Intec EN-61...
Enter LOT no. for: 'Fill manually D2' 123.. Scale-A Coarse Fill net Production line PL 1 Recipe Manual whit LOT Setpoint 2500.0 g Difference 200.0 g Stop Recipe 2. Enter the LOT no. using the keyboard and conirm. EN-62 Minebea Intec...
Page 65
Enter LOT no. for: 'Fill manually D2' 123.. Scale-A Coarse Fill net Production line PL 1 Recipe Manual whit LOT Setpoint 2500.0 g Difference 200.0 g Stop Recipe 7. Enter the LOT no. using the keyboard and conirm. Minebea Intec EN-63...
Modbus-TCP master Limits Parameters Production lines Local control Overview weighing points View weighing point Simulation Print The "SPMinTare=16" input can then, for example, be set to a free digital input on the device under [Coniguration] - [Inputs] . EN-64 Minebea Intec...
In Maxxis 5, the parameter has been set to [Recipe] under [Coniguration] - [Local control] - [Local start] . 7.3.12.2 Procedure Scale-A Free Gross 0.3 g Scale-B Free Gross 595 kg Recipe Select [Visualization] in the operating menu and conirm. Minebea Intec EN-65...
Page 68
This window is displayed only if no recipe has been started yet or [Local stop] and [Local start] have not been activated for [Recipe]. Load recipes now? Recipe 5. Press the [Yes] soft key. Loading the recipes may take longer than expected. A selection window appears. EN-66 Minebea Intec...
Connection between Maxxis 5 and PR 8400 (ProBatch+) has been set up; if not, the message "Unable to load recipes" will appear on the device display. In Maxxis 5, the parameter has been set to [Plan] under [Coniguration] - [Local control] - [Local start] Minebea Intec EN-67...
Page 70
595 kg Start Plan 4. Press the [Start] soft key. This window is displayed only if no recipe has been started yet or [Local stop] and [Local start] have not been activated for [Plan]. Load plans now? Recipe EN-68 Minebea Intec...
Page 71
[Customer], [Order], [Production ID], [Recipe cycles] These parameters appear only if the [Details] soft key has been pressed. These parameters are dependent on the coniguration; see Chapter 5.4.8. [List] This soft key appears only if the [Details] soft key was pressed before. Minebea Intec EN-69...
Page 72
7 Operation and visualization of the scales Switches back to the previous display (weighing point view or weighing point overview). [Load] Communication to PR 8400 (ProBatch+) is established and the plans for the activated production lines are downloaded. EN-70 Minebea Intec...
±1.18E-308 bis 3.4E308 (with approx. 16 signiicant digits) TIME time duration 1 ms to ±2 DATE date (only) 1.1.1900 to 31.12.2099 TIME_OF_DAY time of day (only) 00:00:00.00 to 23:59:59.99 DATE_AND_TIME Date and time of day see DATE and TIME_OF_DAY Minebea Intec EN-71...
Data type Function X3841 BOOL Batching phase is active X3842 BOOL Stop batching X3843 BOOL Batching alarm for at least one weighing point X3844 BOOL Tolerance alarm for at least one weighing point X3845 BOOL ModBus error EN-76 Minebea Intec...
The printout cannot be changed using "NiceLabelExpress." The printout relects the current data status. Configuration @admin Inputs Outputs Modbus-TCP master Limits Parameters Production lines Local control Overview weighing points View weighing point Simulation Print Press the [Print] soft key or the button to print out the coniguration. Minebea Intec EN-91...
Page 94
Published by Minebea Intec GmbH | Meiendorfer Strasse 205 A | 22145 Hamburg, Germany Phone: +49.40.67960.303 | Email: info@minebea-intec.com www.minebea-intec.com...
Need help?
Do you have a question about the Maxxis 5 Phase PR 5900/81 and is the answer not in the manual?
Questions and answers