Steering Assembly; Tiller Shock - Golden Buzzaround Carry On Service Manual

STEERING ASSEMBLY REPLACEMENT
Tools needed: Small Straight Screwdriver, 5mm Allen Wrench, 8mm Allen Wrench
Before attempting repairs, engage the
brake, turn off the key switch, and remove the
battery pack.
1. Remove the (2) front wheel caps.
2. Remove the (2) bolts fastening the front wheels
to the transaxle.
3. Remove the (2) front wheels.
4. Remove and retain the (2) 5mm Allen bolts.
See figure 44.
Note: These bolts are located behind the front
wheels, and must be removed from the top side of
the scooter.
5. Remove and retain the (1) 8mm Allen bolt,
which connects the steering assembly to the scooter.
See figure 44.
6. Remove the steering assembly.
Note: It may require some force to remove the
steering assembly from the front bearings.
7. Install the new steering assembly by reversing
steps 1-6.
Note: The steering assembly does not include
the 5mm or 8mm Allen bolts.
TILLER SHOCK REPLACEMENT
Tools needed: 14mm Open End Wrench, 6mm Allen Wrench,
3mm Allen Wrench, Punch, Hammer
1. Remove roll pin with a punch and hammer. See figure 45.
2. Remove tiller locking bracket.
Take note of the tiller cable position in relation to
the tiller shock! The tiller will not operate properly if the cable is
routed incorrectly.
3. Remove the (1) 6mm Allen bolt. See figure 45.
4. Remove the (2) 5mm Allen bolts on either side of the tiller
uprights, and remove uprights. See figure 45.
5. Loosen the locking nut at the bottom of the tiller just above the
cable bracket.
6. Remove the shock by twisting it from the top side.
7. Remove the cable from the cable bracket at the bottom of the
shock.
8. Remove the cable bracket from the shock bottom side and retain.
See figure 45.
9. Remove the top pin of the shock by twisting it off and retain.
See figure 45.
10. Install the new shock by reversing steps 1-9.
The shock my need to be compress to reassemble.
The tiller cable must be routed over top of the top
pin on the shock (inside view from a seated position), and behind
the shock (inside view from a seated position) when reassembling.
8MM
ALLEN
BOLT
Figure 44. Steering Assembly
23
5MM ALLEN BOLT
5MM ALLEN BOLT
3MM
ALLEN
BOLT
TO PIN
SHOCK
CABLE
BRACKET
ROLL PIN
Figure 45. Tiller Assembly
5MM
ALLEN
BOLT
TILLER
LOCKING
BRACKET
6MM
ALLEN
BOLT