Dash And Dash Components; Upper Main Harness - Golden Buzzaround Carry On Service Manual

DASH and DASH COMPONENTS REPLACEMENT
Tools needed: Phillips screwdriver, 5mm Allen wrench,
3mm Allen wrench, slotted screwdriver
Before attempting repairs, engage the brake,
turn off the key switch, and remove the battery pack.
1. Remove the (7) dash screws. See figure 37.
2. Remove the top (2) Allen Bolts from the tiller uprights.
Note: Located just below the dash on either side. See figure 45
on page 22.
3. Remove the (4) screws that fastens the USB panel halves
together. Note: Located just below the dash.
4. Separate the top of the tiller uprights enough to remove the
upper/lower dash.
5. Separate the upper/lower dash halves, and remove the Allen bolt
securing the tiller adjustment cable. See figure 39.
Note: At this point, you can replace the upper/lower dashes and/or
any of their components.
6. Complete steps 1-5 in reverse to reassemble.
UPPER MAIN HARNESS REPLACEMENT
1. Complete steps 1-5 above.
2. Remove the (2) screws securing the cable clamp (located in front of the
battery release button) to allow access to the upper main harness.
Note: The screws must be removed from the underside of the scooter.
See figure 40.
3. Lift the cable clamp and separate the upper main harness from the
lower main harness.
4. Unplug and remove the upper main harness from the lower dash.
See figure 39.
5. Complete steps 1-4 in reverse.
6. Complete steps 1-5 of the "Dash/Dash Components/ Upper Main
Harness Replacement" instructions above in reverse to complete
reassemble.
3MM
ALLEN
MAIN
UPPER
CABLE
Figure 39. Lower Dash
XLR CHARGING PORT
Figure 37. Dash - Upper/Lower
21
Figure 38. Upper Dash
CLAMP
SCREWS
Figure 40. Cable Clamp