ECB BIG TUBE BT82SY Fitting Instructions Manual

LANDCRUISER 100 SER IFS BIG TUBE™ PROTECTION BAR
Check installation hardware before commencing.
NOTE: Ensure any exposed ends of clip lock trim are sealed with silicone or similar to prevent corrosion.
1. Lift Bonnet. Remove grille, three PK screw at top and two plastic clips at bottom. Remove bumper cover. Three
plastic clips behind bottom of grille area, See figure 1, one 10mm head PK screw (each side at top of bumper side
returns and four to six 10mm head bolts (depending on model) along bottom of bumper.
2. Remove foam from bumper sub-frame to access sub-frame bolts.
3. Remove bumper sub-frame.
4. Remove tow hook tie and down brackets.
5. Bend bumper cover locating tab under headlight downwards (98-9/02 models only).
6. Remove indicators from vehicle (1 PK screw under bonnet, top outside of headlight) push out from under guard.
Splice ECB wiring into original indicator wiring loome. Use cable locks (supplied). Splice ECB park light wiring
into original park light wiring. Refit original indicators.
7. Attach the 200mm lengths of 6mm black clip (supplied) to each side of the roller fairlead cut out, trim to edge of
skirt. See figure 2.
8. Attach infill trim (supplied) to top sides of ECB protection bar. NOTE: Trim 30mm off lower edge so trim will
sit over end of protection bar. See figures 3 and 4. Trim excess off end to follow protection bar. See figure 5.
NOTE: Seal any exposed edges of trim with silicone or similar to avoid corrosion of inner steel.
9. Fit ECB LED indicator / park lights into protection bar as per instructions supplied with the LED indicator kit.
NOTE: Ensure park light is to outside. See figure 6.
10.
Attach round cut out surrounds (supplied) into the round cut outs on the front of the protection bar. NOTE: Wider
part of trim faces to bottom side of cut out.
11. Attach ECB steel mounting brackets (supplied) to vehicle. NOTE: Tilt steel mounting brackets slightly in
towards centre and feed onto chassis. Use M10 x 30 high tensile bolts (supplied) for front holes. FINGER
TIGHTEN ONLY. Do not fit lower tow hook bolts. See figures 7 and 8.
12. Insert ½ x 6 bolts (supplied) vertically through mount hole at front of chassis. Place 40mm round spacer
(supplied) between mount and top of chassis. Use nuts/washers (supplied). DO NOT TIGHTEN. See figure 8.
NOTE: Ensure all air conditioning lines are clear of nut/bolt on passenger side. Bend slightly to clear if
necessary.
.
FITTING INSTRUCTIONS
with 9000LB WARN WINCH MOUNTING BRACKET
VEHICLE FRONTAL PROTECTION SYSTEM (VFPS)
FOR AIR BAG and ADR COMPLIANT VEHICLES
© Copyright – ECB Pty Ltd – 2010
BT82SY
REPLACES: 30.09.04
REVISED: 15.07.10
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