ECB BIG TUBE BT81SY Fitting Instructions Manual

LANDCRUISER 100 SER LIVE COIL BIG TUBE™ PROTECTION BAR LANDCRUISER 100 SER LIVE COIL BIG TUBE™ PROTECTION BAR
Check installation hardware before commencing. Check installation hardware before commencing.
1. Lift Bonnet. Remove grille, three PK screw at top and two plastic clips at bottom. Remove bumper cover. 1. Lift Bonnet. Remove grille, three PK screw at top and two plastic clips at bottom. Remove bumper cover.
Three plastic clips behind bottom of grille area, See figure 1, one 10mm head PK screw (each side at top of Three plastic clips behind bottom of grille area, See figure 1, one 10mm head PK screw (each side at top of
bumper side returns and four to six 10mm head bolts (depending on model) along bottom of bumper. bumper side returns and four to six 10mm head bolts (depending on model) along bottom of bumper.
2. Remove foam from bumper sub-frame to access sub-frame bolts. 2. Remove foam from bumper sub-frame to access sub-frame bolts.
3. Remove bumper sub-frame (all models) and sub frame chassis brackets (depending on model). 3. Remove bumper sub-frame (all models) and sub frame chassis brackets (depending on model).
4. Remove tow hooks. 4. Remove tow hooks.
5. Bend bumper cover locating tab under headlight downwards (98-9/02 models only). 5. Bend bumper cover locating tab under headlight downwards (98-9/02 models only).
6. Remove indicators from vehicle, one PK self-tapper at top of indicators (under bonnet). Splice ECB indicator 6. Remove indicators from vehicle, one PK self-tapper at top of indicators (under bonnet). Splice ECB indicator
wiring to original indicator wiring. Splice ECB park light wiring to original park light wiring. Refit original wiring to original indicator wiring. Splice ECB park light wiring to original park light wiring. Refit original
indicators. indicators.
7. Attach infill trim (supplied) to top of ECB protection bar. NOTE: Trim 30mm off lower edge so trim will sit 7. Attach infill trim (supplied) to top of ECB protection bar. NOTE: Trim 30mm off lower edge so trim will sit
over end of protection bar. See figures 2 and 3. Trim excess off end to follow protection bar. See figure 4. over end of protection bar. See figures 2 and 3. Trim excess off end to follow protection bar. See figure 4.
NOTE: Seal any exposed edges of trim with silicone or similar to avoid corrosion of inner steel. NOTE: Seal any exposed edges of trim with silicone or similar to avoid corrosion of inner steel.
8. Attach the 200mm lengths of 6mm black clip (supplied) to each side of the roller fairlead cut out, trim to edge 8. Attach the 200mm lengths of 6mm black clip (supplied) to each side of the roller fairlead cut out, trim to edge
of skirt. See figure 5. of skirt. See figure 5.
9. 9. Fit ECB LED indicator / park lights (supplied) into protection bar as per instructions supplied with the LED Fit ECB LED indicator / park lights (supplied) into protection bar as per instructions supplied with the LED
indicator kit. NOTE: Ensure park light is to outside. See figure 6. indicator kit. NOTE: Ensure park light is to outside. See figure 6.
10. 10.
Attach round cut out surrounds (supplied) into the round cut outs on the front of the protection bar. NOTE: Attach round cut out surrounds (supplied) into the round cut outs on the front of the protection bar. NOTE:
Wider part of trim faces to bottom side of cut out. Wider part of trim faces to bottom side of cut out.
11. Attach steel mounts (supplied) to the inside of chassis. Use M12 x 35 x 1.25 high tensile bolts (supplied) for 11. Attach steel mounts (supplied) to the inside of chassis. Use M12 x 35 x 1.25 high tensile bolts (supplied) for
top holes. Use ½ x 1 ½ bolt, nut and washers for round hole in side of mount. Use original bolts for slot hole in top holes. Use ½ x 1 ½ bolt, nut and washers for round hole in side of mount. Use original bolts for slot hole in
side of mounts. FINGER TIGHTEN ALL BOLTS ONLY. See figures 7 and 8. Do not install lower chassis side of mounts. FINGER TIGHTEN ALL BOLTS ONLY. See figures 7 and 8. Do not install lower chassis
bolts yet. bolts yet.
12. Attach fairlead to ECB winch mount. Use ⅜ x 1 ¼ (supplied). TIGHTEN FIRM ONLY IN CENTRE OF 12. Attach fairlead to ECB winch mount. Use ⅜ x 1 ¼ (supplied). TIGHTEN FIRM ONLY IN CENTRE OF
SLOT HOLES ON WINCH MOUNTING BRACKET. SLOT HOLES ON WINCH MOUNTING BRACKET.
13. Loosely bolt winch to winch frame. Use bolts and spring washers supplied with winch along with ⅜ flat 13. Loosely bolt winch to winch frame. Use bolts and spring washers supplied with winch along with ⅜ flat
washers (supplied). See figure 9. NOTE: Feed winch cable through roller fairlead as installing. washers (supplied). See figure 9. NOTE: Feed winch cable through roller fairlead as installing.
14. Attach control box cables to winch. TIGHTEN. 14. Attach control box cables to winch. TIGHTEN.
.
FITTING INSTRUCTIONS FITTING INSTRUCTIONS
with 9000LB WARN WINCH MOUNTING BRACKET with 9000LB WARN WINCH MOUNTING BRACKET
VEHICLE FRONTAL PROTECTION SYSTEM (VFPS) VEHICLE FRONTAL PROTECTION SYSTEM (VFPS)
FOR AIR BAG and ADR COMPLIANT VEHICLES FOR AIR BAG and ADR COMPLIANT VEHICLES
© Copyright – ECB Pty Ltd – 2012
BT81SY BT81SY
REPLACES: 23.02.10
REVISED: 15.07.10
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