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WINCH COMPATIBLE BIG TUBE™ BAR (WITH FOG LAMPS)
Check installation hardware before commencing.
1.
Lift bonnet
2.
Remove grille to radiator support cover, eight push pull plastic clips.
3.
From air opening on bumper, disconnect air damming from front bumper. (Five plastic Christmas tree plugs.)
4.
From under bumper, remove bumper stays. One 15mm nut (per side) from bumper end and two 15mm bolts (per
side) from chassis end. See figure 1. Disconnect fog lights.
5.
Remove two 21mm bolts from bumper brackets. Access from behind grille. See figure 2.
6.
Remove bumper from vehicle.
Remove bumper brackets and tow hook from front of chassis rails (two 21mm nuts on factory "u" bolts) and two
7.
19mm bolts and nut from tow hook. Note: One 19mm bolt from underside of chassis.
8.
Fit ECB Steel inner mount brackets (supplied) to inside of chassis rails using three ½ x 5 ½ bolts and flat washers
and one 1 x 1 ½ bolt, flat washers, spring washers and nut (per side)(supplied). Fit ECB Steel outer mount
brackets to outside of chassis rail. Attach using flat washer, spring washer and nut (supplied). On lower bolt
place space tube on inside of chassis rail over bolt. See figure 3. Tighten bolt on underside of chassis only.
9.
Fit fairlead rollers to side of winch frame with rectangular cut out using ½ x 1 bolt flat washers, spring washers
and nut (place bolt thru from inside to front of mount).
10. Remove lower tie bar from winch and refit to back of winch using 6mm Allen key. Place winch into winch frame
with motor end to passenger's side of frame. Note: Winch rope will feed from underside of winch. Attach to
underside of winch frame using four 7/16 x 1 ½ bolts, flat washers and spring washers supplied with winch. Fit
two 7/16 x 1 ½ bolts, flat washers and spring washers (supplied) to winch from rear of winch frame. Ensure wire
winch rope is passed thru fairlead rollers upon installation of winch. Fit hook to wire rope. See figure 4.
11. For 12,000lb Warn Winch - Fit control box to winch motor. Clamp in position with large hose clamps (supplied
with winch) socket on control box mounted vertically on winch. Connect cables to motor as indicated. NOTE:
Motor ground terminal bolts to 8mm hole at front. Ensure good contact. Use M8 x 25 bolt, nut, flat and spring
washers (supplied).
12. For 15,000lb Warn Winch – Fit ECB control box bracket (supplied) to inside of winch mounting bracket on
passengers side. Use two 3/8 x 1 ¼ bolts, nuts, flat and spring washers (supplied). TIGHTEN parallel to roller
fairlead. Using original 15,000lb bracket bolted to 15,000lb control box, bolt to ECB bracket using two 3/8 x 1
¼ bolts, nuts, flat and spring washers (supplied). Align socket on control box to sit vertically on winch.
TIGHTEN IN POSITION. Connect cables to motor as indicated. See figure 5.
.
FITTING INSTRUCTIONS
CHEVROLET SILVERADO MY08 (2/07on)
VEHICLE FRONTAL PROTECTION SYSTEM (VFPS)
FOR AIR BAG & ADR COMPLIANT VEHICLES
© Copyright – ECB Pty Ltd – 2012
BC53SY
REPLACES: 14.03.08
REVISED: 11.07.10
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Summary of Contents for ECB BC53SY
- Page 1 19mm bolts and nut from tow hook. Note: One 19mm bolt from underside of chassis. Fit ECB Steel inner mount brackets (supplied) to inside of chassis rails using three ½ x 5 ½ bolts and flat washers and one 1 x 1 ½ bolt, flat washers, spring washers and nut (per side)(supplied). Fit ECB Steel outer mount brackets to outside of chassis rail.
- Page 2 See figure 11. Tighten Firm Only. NOTE: Do not fit ECB light trims to protection bar at this point. 19. Attach ECB Protection Bar to outside of steel mounting brackets. Use two ½ x 1 ½ bolts and one ½ x 2 ½ bolt to lower hole, flat washers, spring washers and nuts (per side).
- Page 3 1 – M8 nut 1 – ECB Steel control box mount 4 – 3/8 x 1 ¼ bolts 2 – ECB Steel chassis spacer tubes (15 nb x 78mm long) 8 – 3/8 flat washers 6 – ½ x 5 ½ bolts 4 –...
- Page 4 Figure 5: Direction and mounting of winch control box Figure 6: Mounting of winch frame to chassis mount Figure 7: Wiring harness under driver’s headlamp Figure 8: Infill trim finishing point © Copyright – ECB Pty Ltd – 2012...
- Page 5 Stainless steel self-tappers Figure 10 Figure 9: Overall view, rear of alloy bar M6 bolt Figure 11 Figure 12: Winch Bar, front view Figure 13: Winch bar, side view We value your comments © Copyright – ECB Pty Ltd – 2012...
- Page 6 Dear Fitter, ECB would like to know how you went with the installation of this product. We value your comment and may need to contact you to clarify some details so please complete your contact details clearly. We would appreciate if you could complete as many of the following details as possible.
- Page 7 2 – ECB inner steel mounting brackets. 1 – ECB steel winch frame. 1 – ECB steel control box mount. 2 – ECB steel chassis spacer tubes (15nb x 78mm long). 1 – Bolt Kit. 1 – ECB Indicator / park light kit.
- Page 8 © Copyright – ECB Pty Ltd – 2012...
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