ECB BIG TUBE BH39SY Fitting Instructions Manual

Check installation hardware before commencing.
1. Lift bonnet.
2. Remove grille. Two plastic clips and two 10mm head bolts along top, one PK self-taper just below Holden badge
and two PK self-tapers in bottom corners. Gently lift grille and release two plastics clips into bumper cover
underneath (from rear of grille) See figure 1
3. Remove bumper cover. Three plastic clips along top under grille area, one 10mm head self-taper and one plastic
clip (each side). Two plastic clips at bottom. Disconnect lights on removal if fitted.
4. Remove cross member from front of chassis. Four 14mm head bolts. See figure 2. Remove two bumper cover
lower support brackets from vehicle. One 10mm head bolt (each side).
5. Remove chassis protection plate, four 14mm head bolts.
6. Attach ECB steel mounting brackets (supplied) to front of chassis. Use four M10 x 40 x 1.25 bolts/washers
(supplied). See figures 3 and 4. FINGER TIGHTEN ONLY.
7. Centre and level steel mounting brackets on vehicle. Ensure sufficient distance apart for protection bar to mount
on inside of steel mounting brackets. Check protection bar measurement. Use two M10 x 35 x1.25
bolts/washers (supplied) in lower mount holes. TIGHTEN steel mounting brackets in position two.
NOTE: Two extra 3/8 flat washers are supplied for spacers between lower welded bracket on steel mount and
chassis if required.
NOTE: Once M10 x 40 bolts are tight, fit one M10 nut (supplied) over each bolt TIGHTEN. See figure 5
8. Place winch mounting bracket (supplied) on top of plates welded to steel mounting bracket. Use 7/16 x 1 ½ bolts,
nuts and washers (supplied). Centralise on vehicle and TIGHTEN ALL BOLTS/NUTS.
9. Attach roller fairlead to winch mounting bracket. Use original 7/16 x 1 winch bolt, nut and washer. Feed 7/16 x 1
bolt, washer from inside. Attach nut and washer on outside. FINGER TIGHTEN ONLY
10. Attach winch to winch mounting bracket, feed winch cable through roller fairlead as installing. Use original
winch 3/8 x 1 ¼ bolts and spring washer with 3/8 flat washers (supplied). TIGHTEN WINCH IN POSITION.
See figure 6.
11. Attach control box bracket (supplied) to control box. Place ¼ flat washer (supplied) over studs, then control box
bracket, then ¼ flat washer (supplied). Use original nuts. See figure 7.
NOTE: For XD9000 Warn: attach two ¼ nuts and washers on bolts before connecting into rear holes on mount.
XP9000 Warn uses side holes and sits with plug to front.
.
FITTING INSTRUCTIONS
RODEO RA7 03/07on & ISUZU D-MAX
BIG TUBE™ PROTECTION BAR WITH 9000LB
WARN WINCH MOUNTING BRACKET
VEHICLE FRONTAL PROTECTION SYSTEM (VFPS)
FOR AIR BAG AND ADR COMPLIANT VEHICLES
© Copyright – ECB Pty Ltd – 2018
BH39SY
REPLACES: 11.03.10
REVISED: 17.01.18
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