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Related Manuals for Genesis GMP D Series
Summary of Contents for Genesis GMP D Series
- Page 1 GMP D Series Mechanical Pulverizer SAFETY, OPERATOR’S & PARTS MANUAL...
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Page 2: Contact Information
E-mail: tchoo@genesisattachments.com Central America & Colombia Cra 13A #89-38 / Ofi 613 Bogota, Colombia Phone: +57 1 610 8160 / 795 8747 E-mail: contact@themsagroup.com View and download all manuals: genesisattachments.com/manuals Patents: genesisattachments.com/products/patents Genesis GMP D © 2021 Genesis Attachments, LLC... -
Page 3: Preface
To ensure years of safe, dependable service, only trained and authorized persons should operate and service your Genesis attachment. It is the responsibility of the product’s owner to ensure the operator is trained in the safe operation of the product and has available this manual for review. -
Page 4: Table Of Contents
Place the Load Safely PROCESSOR MARKINGS PROCESSOR INSTALLATION Pad Installation Processor Installation Removal MAINTENANCE SAFETY MAINTENANCE SCHEDULE Eight-Hour Checklist JAW MAINTENANCE Pulverizing Teeth GENERAL WELDING GUIDELINES Welding Ground Clamp Welding Rules HARD-SURFACING Genesis GMP D © 2021 Genesis Attachments, LLC... - Page 5 THREAD TREATMENT DIAGRAM Linkage Tools PROCEDURES Cleaning Threadlocker Anti-Seize No Thread Treatment BOLT TORQUE SPECIFICATIONS Dry Torque Values Wet Torque Values O-RING BOSS & FLAT FACE O-RING TORQUE SPECIFICATIONS BOLT DRIVE SPECIFICATIONS CONTACT INFORMATION © 2021 Genesis Attachments, LLC Genesis GMP D...
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Page 6: Safety Statements
This statement is used where minor or moderate injury could result if the instructions are not followed properly. NOTICE This statement is used where property damage could result if the instructions are not followed properly. Genesis GMP D © 2021 Genesis Attachments, LLC... -
Page 7: Operational Safety
3 Be properly seated in the operator’s seat. 3 Do not attempt to operate until you have read and fully understand this manual and the OEM manual for the carrier. © 2021 Genesis Attachments, LLC Genesis GMP D... -
Page 8: Check The Equipment
Stability Your Genesis attachment is sized for carrier stability. However, improper operation, faulty maintenance or unauthorized modifications may cause instability. 3 Know the working ranges and capacities of the carrier to avoid tipping. -
Page 9: Know The Work Area
3 Slowly operate all functions to check for proper operation and to bleed air from the hydraulic system. To shut down: 3 Return your Genesis attachment to a rest position on the ground. 3 Shut off the carrier engine. 3 Work controls in all directions to relieve hydraulic pressure, per excavator manufacturer’s instructions. -
Page 10: Safely Operate Equipment
3 A heavy load can cause equipment instability. Use extreme care during travel. Slow down on turns and watch out for bumps. The equipment may need additional counter-weights to counterbalance the weight of the attachment. Genesis GMP D © 2021 Genesis Attachments, LLC... -
Page 11: Transporting The Attachment
Current in high voltage lines may arc some distance from the wire to a nearby ground. Keep all parts of the machine at least 50 feet (16m) away from power lines. © 2021 Genesis Attachments, LLC Genesis GMP D 11... -
Page 12: Use Care With Hydraulic Fluid Pressure
3 Hydraulic oil becomes hot during operation. Do not let hydraulic oil or components contact skin, as it could cause severe burns. Allow hydraulic components to cool before working on them. Use appropriate protective clothing and safety equipment. If burned, seek immediate medical attention. Genesis GMP D © 2021 Genesis Attachments, LLC... -
Page 13: Prioritized Oil Flow
It is recommended to use dust suppression (such as water) or dust collection (such as a vacuum) along with personal protective equipment if necessary during the operation of any attachment that may cause high levels of silica dust. © 2021 Genesis Attachments, LLC Genesis GMP D 13... -
Page 14: Process Material Safely
Failure to do so may cause serious injury or death. • Use your Genesis attachment only as directed in this manual. Do not use the attachment to lift and move other objects. Doing so may cause instability and tipping. -
Page 15: Processor Markings
PROCESSOR MARKINGS Decals are necessary for safe operation and maintenance. To reorder, contact your Genesis dealer or call 715-395-5252. Serial Number (Welded on back of upper jaw) Logo Model Number © 2021 Genesis Attachments, LLC Genesis GMP D 15... -
Page 16: Processor Installation
PROCESSOR INSTALLATION Preparation of the excavator prior to attachment delivery will make installation safer and easier. Contact Genesis or your Genesis dealer for assistance. Pad Installation Curl the excavator stick under so the bottom of the stick is facing upward. -
Page 17: Processor Installation
Lower tool to ground. Close jaws to prevent tool movement after link pin is removed. Remove pins. Lifting the attachment will cause the jaw to close and the WARNING stabilizer bar to swing. Keep all personnel at a safe distance. © 2021 Genesis Attachments, LLC Genesis GMP D 17... -
Page 18: Maintenance Safety
Do not exceed bolt torque specifications. See the Genesis Fastener Manual. Do not weld on structural components without consulting Genesis. Doing so may cause structural failure and void the warranty. Do not work on the attachment before ensuring it will not move. Completely lower the boom to the ground or a rest position and relieve hydraulic pressure. -
Page 19: Maintenance Schedule
Inspect and grease components every eight hours of operation, as indicated on the following checklist. Use maintenance procedures described in this manual. If you are not able to safely and competently perform these procedures, have a Genesis dealer perform them. NOTICE Extreme operating conditions may require shortened maintenance intervals. -
Page 20: Jaw Maintenance
1” wear - flip, rotate in jaw or build up Line 3 11/2” wear - replace, if all points are worn on flippable teeth See the following pages for part numbers and contact your local Genesis dealer or the Genesis Parts Department to order. Genesis GMP D... - Page 21 JAW MAINTENANCE Model Part Number Template 9103759 50 C/D Weld-on 9103760 9103761 50 C/D Bolt-on 9103762 9103755 70 C/D Weld-on 9103756 9103757 70 C/D Bolt-on 9103758 © 2021 Genesis Attachments, LLC Genesis GMP D 21...
- Page 22 Teeth may be built up and hard-surfaced to extend their life. The bypass of the outside rows of teeth is tight enough to cut rebar (front teeth). Maintaining square edges in these areas (both upper and lower) will allow continued cutting. Genesis GMP D © 2021 Genesis Attachments, LLC...
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Page 23: General Welding Guidelines
Cover the area with a heat blanket and allow it to cool slowly, approximately eight hours. • Do not put the attachment into operation until the welds have been allowed to cool. © 2021 Genesis Attachments, LLC Genesis GMP D 23... -
Page 24: Hard-Surfacing
Grind the ends of all stringer welds with the grain to taper 1” to 1-1/2” (25 - 38 mm) to the parent material. See the following page for hard-surfacing illustrations and instructions specific to each area of the jaws. 1/4” from edge Genesis GMP D © 2021 Genesis Attachments, LLC... -
Page 25: Hard-Surfacing Patterns
HARD-SURFACING PATTERNS Where parallel lines are shown, apply single passes approximately 1” apart. Where crosshatch is shown, apply stringer beads at 45˚ angles to form 1” squares. © 2021 Genesis Attachments, LLC Genesis GMP D 25... -
Page 26: Trouble-Shooting Guide
Replace component or build up and hard- Worn pulverizing teeth surface CAUTION *Moving stiff arm back one hole (farther from the tool) from factory recommended position may result in linkage toggle and damage to bucket cylinder. Genesis GMP D © 2021 Genesis Attachments, LLC... -
Page 27: Warranty
Digital pictures are very helpful for diagnosing problems and recommending repairs. Contact the Genesis Service Department before making alterations, changes or repairs to any component that is going to be considered for warranty. Not doing so will void all Genesis warranty consideration. -
Page 28: Parts Order Policy And Procedure
715-395-5252 for a RGA (Return Goods Authorization) number and form. Return Goods Authorization All parts returned to Genesis for warranty consideration must be returned with a completed RGA (Return Goods Authorization) provided by the Genesis Parts Department. The form needs to be completed in its entirety, including any additional information requested by the Parts or Service Department. -
Page 29: Parts Order Form
Date: Phone: Contact: Shipping Address: E-mail: Billing Address: Purchase Order: Shipping Method: Model: Serial Number: Quantity Part Number Description Price E-mail to the Genesis Parts Department: genesisparts@genesisattachments.com For assistance, call 715-395-5252 © 2021 Genesis Attachments, LLC Genesis GMP D 29... -
Page 30: Parts
The parts list included here is intended to aid in operation and maintenance. If further information is required, contact the Genesis Parts Department for a breakdown and parts list specific to your attachment model and serial number. -
Page 31: Welded Jaw Wear Parts
Socket Head Capscrew M16 X 2.0 X 40 F0616040 F0616040 F0616040 Plt Tooth A 4502656 4502589 4502699 Plt Tooth B 4502657 4502590 4502700 * Part numbers are Serial Number specific. Please contact the Genesis Parts Department, 715-395-5252. © 2021 Genesis Attachments, LLC Genesis GMP D 31... -
Page 32: Bolt-In Jaw Wear Parts
Front Plate Puck 4502620 4502620 4502620 Hex Head Capscrew M30 X 3.5 X 90 F0130090 F0130090 F0130090 Flat Washer M30 F1203056 F1203056 F1203056 Nylock Hex Nut M30 X 3.5 F1030350 F1030350 F1030350 Genesis GMP D © 2021 Genesis Attachments, LLC... -
Page 33: Bolt Torque Specifications
Torque wrenches should be calibrated on an annual basis. When using a torque multiplier with a torque wrench, incorrect settings will be multiplied by the ratio of the torque wrench. Never use an impact driver on a torque multiplier. © 2021 Genesis Attachments, LLC Genesis GMP D 33... -
Page 34: Thread Treatment Diagram
Linkage Tools Use this diagram to determine what thread treatment, if any, is required for each fastener. For thread treatment application procedures, see page 35. For prescribed torque values, see page 37. Genesis GMP D © 2021 Genesis Attachments, LLC... -
Page 35: Procedures
• Assemble fitting per directions in operator’s manual. • For O-ring boss and flat face O-ring connections, torque fittings to values specified on page 38. © 2021 Genesis Attachments, LLC Genesis GMP D 35... -
Page 36: Anti-Seize
• Torque bolt to specified Wet Torque Value, see page 37. No Thread Treatment • Clean and degrease all threads. • Torque bolt to specified Dry Torque Value, see page 37. Genesis GMP D © 2021 Genesis Attachments, LLC... -
Page 37: Bolt Torque Specifications
1.00-8 1232 1007 1.00-8 1046 1.00-14 1383 1020 1130 1.00-14 1175 1.25-7 2463 1817 2013 1453 1.25-7 2095 1545 1712 1236 1.50-6 4287 3162 3504 2529 1.50-6 3644 2688 2979 2150 © 2021 Genesis Attachments, LLC Genesis GMP D 37... -
Page 38: O-Ring Boss & Flat Face O-Ring Torque Specifications
O-RING BOSS & FLAT FACE O-RING TORQUE SPECIFICATIONS O-Ring Boss Torque Values Flat Face O-Ring Torque Values Size Dash Ft-lb Size Dash Ft-lb Genesis GMP D © 2021 Genesis Attachments, LLC... -
Page 39: Bolt Drive Specifications
3/4" 3/8" 5/16" 5/8-11 15/16" 1/2" 3/8" 3/4-10 1-1/8" 5/8" 1/2" 7/8-9 1-5/16" 3/4" 9/16" 1.00-8 1-1/2" 3/4" 5/8" 1.00-14 1-1/2" 3/4" 5/8" 1.25-7 1-7/8" 7/8" 7/8" 1.50-6 2-1/4" 1" 1" © 2021 Genesis Attachments, LLC Genesis GMP D 39... -
Page 40: Contact Information
CONTACT INFORMATION Genesis Attachments Europe/Africa/Middle East Genesis GmbH 1000 Genesis Drive Superior, WI 54880 USA Teramostrasse 23 87700 Memmingen, Germany Toll Free: 888-SHEAR-IT (888-743-2748) Phone: +49 83 31 9 25 98 0 Fax: +49 83 31 9 25 98 80 Phone: 715.395.5252...
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