Genesis GXP Series Field Installation Manual
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Genesis GXP Series Field Installation Manual

Mobile shear jaw armor
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GXP Mobile Shear Jaw Armor™
FIELD INSTALLATION MANUAL

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  • Page 1 GXP Mobile Shear Jaw Armor™ FIELD INSTALLATION MANUAL...

  • Page 2: Contact Information

    Rua José Alves dos Santos, 281 - Sala 413 São José dos Campos / SP - Brazil Phone: +55 12 3905 3405 E-mail: metalamericas@metalamericas.com View and download all manuals at genesisattachments.com/manuals.asp Patents: genesisattachments.com/patents © 2016 Genesis Attachments, LLC Genesis GXP Jaw Armor...

  • Page 3: Table Of Contents

    Detail Views SET-UP AND TACK PROCEDURE Chin Front and Chin Top Lower Blade Side Lower Guide Side and Guide Blade Seat Upper Upper Front NO WELD AREAS ROUTINE MAINTENANCE CONTACT INFORMATION © 2016 Genesis Attachments, LLC Genesis GXP Jaw Armor...

  • Page 4: Nomenclature

    NOMENCLATURE © 2016 Genesis Attachments, LLC Genesis GXP Jaw Armor...
  • Page 5 Plt Shear Jaw Armor Chin Front Plt Shear Jaw Armor Chin Top Plt Shear Jaw Armor Guide Blade Seat Plt Frmd Shear Jaw Armor Upper Plt Frmd Shear Jaw Armor Upper Front © 2016 Genesis Attachments, LLC Genesis GXP Jaw Armor...

  • Page 6: General Welding Guidelines

    The outer edge of these areas must be squared up The mating surfaces of the upper and lower jaws must also be built up to conform to the Jaw Armor profile. © 2016 Genesis Attachments, LLC Genesis GXP Jaw Armor...

  • Page 7: Welding Pre-Heat And Post-Heat

    Post-heating is critical to relieve internal stress. It is important to slow the cooling process down as slowly as possible. A weld blanket works well. If not available, fiber- glass insulation wrapped generously around the weldment is a good substitute. © 2016 Genesis Attachments, LLC Genesis GXP Jaw Armor...

  • Page 8: Dimension And Welding Size Key Sheet

    DIMENSION AND WELDING SIZE KEY SHEET Side View © 2016 Genesis Attachments, LLC Genesis GXP Jaw Armor...
  • Page 9 3/8” 3/8” 3/8” 3/8” 3/8” 3/8” 3/8” 0.70” 0.60” 0.70” 0.70” 0.71” 0.71” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 3/8” 3/8” 3/8” 1/2” 1/2” 1/2” 3/8” 3/8” 3/8” 1/2” 1/2” 1/2” © 2016 Genesis Attachments, LLC Genesis GXP Jaw Armor...

  • Page 10: Front View

    DIMENSION AND WELDING SIZE KEY SHEET Front View See Note See Note See Note © 2016 Genesis Attachments, LLC Genesis GXP Jaw Armor...
  • Page 11 1/2” 3/8” 3/8” 3/8” 1/2” 1/2” 1/2” 3/8” 3/8” 3/8” 1/2” 1/2” 1/2” Note: Extend welds 1.50” past the Jaw Armor. Then grind weld ends smooth, tapered to parent material. © 2016 Genesis Attachments, LLC Genesis GXP Jaw Armor 11...

  • Page 12: Detail Views

    DIMENSION AND WELDING SIZE KEY SHEET Detail Views No weld © 2016 Genesis Attachments, LLC Genesis GXP Jaw Armor...
  • Page 13 3/8” 3/8” 3/8” 3/8” 3/8” 3/8” 0.70” 0.60” 0.70” 0.70” 0.71” 0.71” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 3/8” 3/8” 3/8” 1/2” 1/2” 1/2” 3/8” 3/8” 3/8” 1/2” 1/2” 1/2” © 2016 Genesis Attachments, LLC Genesis GXP Jaw Armor 13...

  • Page 14: Set-Up And Tack Procedure

    (See Figure 15a) the correct size welds (See Figures 14a & 14b) Figure 14a Typ. Typ. Figure 14b © 2016 Genesis Attachments, LLC Genesis GXP Jaw Armor...
  • Page 15 SET-UP AND TACK PROCEDURE Optional set-up spacer Optional set-up spacer Clamp Item 3 in place Figure 15a Figure 15b © 2016 Genesis Attachments, LLC Genesis GXP Jaw Armor 15...

  • Page 16: Lower Blade Side

    Extend welds 1.50” past the Jaw Armor. Then grind weld ends smooth and taper to parent metal. No weld here Figure 16c Figure 16a Adjustable square Figure 16d Figure 16b © 2016 Genesis Attachments, LLC Genesis GXP Jaw Armor...

  • Page 17: Lower Guide Side And Guide Blade Seat

    (See Figures 17a and b). No Weld Figure 17c Extend welds 1.50” past the Jaw Armor. Then grind weld ends smooth and taper to parent metal. Figure 17a Figure 17b Figure 17d © 2016 Genesis Attachments, LLC Genesis GXP Jaw Armor 17...

  • Page 18: Upper

    Clamp flush to the jaw profile and tack weld in place. Extend welds 1.50” past the Jaw Armor. Then grind weld ends smooth and taper to parent metal. No weld Figure 18c Figure 18a Figure 18b Figure 18d © 2016 Genesis Attachments, LLC Genesis GXP Jaw Armor...

  • Page 19: Upper Front

    (See Figure 19a & 19b) required width on all sides for the correct size weld. Clamp flush to the jaw profile and tack weld in place. Figure 19a Figure 19c Figure 19b © 2016 Genesis Attachments, LLC Genesis GXP Jaw Armor 19...

  • Page 20: No Weld Areas

    NO WELD AREAS No weld No weld No weld © 2016 Genesis Attachments, LLC Genesis GXP Jaw Armor...

  • Page 21: Routine Maintenance

    E7018 stick or equivalent wire. Follow all weld procedures and pre- cautions found in your Genesis GXP Mobile Shear Safety, Operator’s and Parts Manual. Pay special attention to higher wear areas such as the top of the chin plate in front of the razor...
  • Page 22 ROUTINE MAINTENANCE Figure 23a Figure 23b © 2016 Genesis Attachments, LLC Genesis GXP Jaw Armor...

  • Page 23: Contact Information

    CONTACT INFORMATION World Headquarters Europe/Africa/Middle East Genesis Attachments Genesis GmbH 1000 Genesis Drive Teramostrasse 23 Superior, WI 54880 USA 87700 Memmingen, Germany Toll Free: 888-SHEAR-IT (888-743-2748) Phone: +49 83 31 9 25 98 0 Fax: +49 83 31 9 25 98 80 Phone: 715.395.5252...

This manual is also suitable for:

Gxp 200Gxp 300Gxp 400Gxp 440Gxp 500Gxp 660 ... Show all

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