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PROPRIETARY
GBC CLA IM S PR OPR IETARY R IGHTS TO THE
NEVER
M ATER IAL DISCLOSED ON THIS DR AW ING. I T IS ISSUED IN CONFID ENC E
FOR EN GINEERIN G INFOR MA TION ON LY AND SHALL NOT B E REPR ODUC ED ,
COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR
performed appropriate Lockout /Tagout procedure.
M ANU FAC TURE OR FOR AN Y OTHER PUR POSE WIT HOUT WRITTEN
PER MISSION FROM GBC.
C
To prepare for 005-187 kit install, do the following steps.
1 - Open all wire channel covers to allow for easy wire removal, routing and rerouting
2 - Remove the fan motor plug from the fan motor driver board and label it "To Vacuum Fan"
3 - Remove the vacuum fan motor fuse plug from the fan motor driver board. follow the fuse
wire to the fan motor fuse holder and label the fan motor fuse holder "Vacuum Fan Fuse",
after which, remove and discard fan fuse connection wire
4 - Unplug all other vacuum fan driver board wires at both ends and discard them.
5 - Remove and discard the vacuum fan driver board.
6 - Remove the motor plug from the main motor PCB and label it "Main Motor".
7 - Remove the main motor fuse plug from the motor drive PCB and label it "MM Fuse"
8 - Remove the 3 pin power connector from the motor PCB and label it "MM PCB Power"
9 - Remove the 4 pin signal connector from the motor PCB board and label it "MM PCB Signal".
10 - Remove and discard the main motor drive PCB.
11 - Remove aluminum heat sink. Hacksaw a 3 1/2 inch portion off from the bottom and keep it.
12 - Main Motor PCB Mount studs 1 & 2 are indicated in green. Keep studs 1 & 2. Remove the
third main motor mount stud that is not indicated in green and all mount studs from the
vacuum fan PCB.
13 - Most 005-187 kit parts are mounted on an aluminum kit plate. Look at hole 1,2, and 3
indicated on the picture below. If hole 3 is not present, use a 3/16th inch drill bit and add it
at 9/16th inch above hole 2 .
14 - Mark all wires to the main control PCB and swap the old board with the new one in the kit.
carry out inspections, repairs, etc, without first having
Solid State Relay
PCB, Main Motor Drive
KEEP
Aluminum
Heat Sink
PCB Plate
PCB
EMO Relays
PCB
Main Control
PCB
Power Supply
PCB, Vacuum
Fan Drive
Transformer
GM9661S-12
Noise Filter, 15A
This print is the property of GBC. The information thereon is remitted in confidence.
UNLESS OTHERWISE SPECIFIED
Industrial & Print
TOLERANCE
Finising Group
DIM. AS
FINISH
TOL.
6175 E. Metro Dr. DeForest, WI 53532
SHOWN
TO BE
X/X
+ 1/64
TITLE :
125
Power Panel Assembly, Kit Prep
X
+ .050
GBC Orca 64 TH
XX
+ .010
DATE :
DRAWN BY :
DWG SCALE :
DWG :
XXX
+ .020
ANGLES
+ 1D
02/19/07
MT
N/A
O64TH- KITP1
XXXX
+ .005
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