Hamworthy Melbury HE 530 Installation And Operating Instructions Manual

Hamworthy Melbury HE 530 Installation And Operating Instructions Manual

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Melbury HE, C
530 – 3000
Installation and operating
instructions
Manual Melbury GB.doc
edition 12.2020
Hamworthy Heating Limited – Dorset BH17 ONF

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Summary of Contents for Hamworthy Melbury HE 530

  • Page 1 Melbury HE, C 530 – 3000 Installation and operating instructions Manual Melbury GB.doc edition 12.2020 Hamworthy Heating Limited – Dorset BH17 ONF...
  • Page 3: Table Of Contents

    Burner maintenance Spare parts 10.1. Melbury HE 530-895 10.2. Melbury C 530-895 10.3. Melbury HE 1150-3000 10.4. Melbury C 1150-3000 We reserve the right to make changes to dimensions and construction edition 12.2020 Hamworthy Heating Limited – Dorset BH17 ONF...
  • Page 4: Precautions

    The combustion air must be free of halogens (chlorine and fluorine compounds). If there is any doubt, the quality of  the combustion air must be ensured with an external air intake. We reserve the right to make changes to dimensions and construction edition 12.2020 Hamworthy Heating Limited – Dorset BH17 ONF...
  • Page 5 In order to avoid all types of health hazards, suitable clothing and a protective mask must be worn for work on or with components made of synthetic silicon mineral fibers (ceramic and glass fibers, insulation wool). We reserve the right to make changes to dimensions and construction edition 12.2020 Hamworthy Heating Limited – Dorset BH17 ONF...
  • Page 6: Description

    As a result, the efficiency can increase to over 107% (in relation to the lower calorific value) at a correspondingly low return temperature. lrk4-261.skd We reserve the right to make changes to dimensions and construction edition 12.2020 Hamworthy Heating Limited – Dorset BH17 ONF...
  • Page 7: Conformity And Certificates

    Condensate outlet with siphon (Melbury HE, C version) Burner pipe insulation material (supplied loose) Cleaning set Installation and operating instructions We reserve the right to make changes to dimensions and construction edition 12.2020 Hamworthy Heating Limited – Dorset BH17 ONF...
  • Page 8: Technical Data

    Also, the hardness of the make-up water must be controlled. Make-up water: TH < 5 °f We reserve the right to make changes to dimensions and construction edition 12.2020 Hamworthy Heating Limited – Dorset BH17 ONF...
  • Page 9 We reserve the right to make changes to dimensions and construction edition 12.2020 Hamworthy Heating Limited – Dorset BH17 ONF...
  • Page 10 If the recommendations listed above cannot be met, you can set up a plate exchanger to separate the primary system from the secondary system, which protects the boiler from undesirable effects. We reserve the right to make changes to dimensions and construction edition 12.2020 Hamworthy Heating Limited – Dorset BH17 ONF...
  • Page 11: Dimensions

    3265 Furnace volume 0.32 0.38 0.38 0.53 0.53 0.61 0.80 0.80 1.02 1.21 1.54 1.90 * without insulation material 8.1.08/TN We reserve the right to make changes to dimensions and construction edition 12.2020 Hamworthy Heating Limited – Dorset BH17 ONF...
  • Page 12 Furnace length 1517 1623 1623 1794 1794 1889 2225 2225 2559 2745 2985 3265 * without insulation material 16.10.07/TN ** Option We reserve the right to make changes to dimensions and construction edition 12.2020 Hamworthy Heating Limited – Dorset BH17 ONF...
  • Page 13: Dimensions Of Custom-Made Models

    Their dimensions and performances are identical to those of the standard range, apart from the dimensions of the water connections (see table in chapter 4.4.2). We reserve the right to make changes to dimensions and construction edition 12.2020 Hamworthy Heating Limited – Dorset BH17 ONF...
  • Page 14 1345 1638 1944 1106 1301 1590 1772 23278 RR / 16.10.07 Weights for 4, 8 and 10 bar on request. We reserve the right to make changes to dimensions and construction edition 12.2020 Hamworthy Heating Limited – Dorset BH17 ONF...
  • Page 15: Technical Data

    1: LCV = 11.85 kWh/kg 2 : Sulphur content up to 0.2% Flue gas temperature diagram Melbury HE, fuel oil with clean boiler We reserve the right to make changes to dimensions and construction edition 12.2020 Hamworthy Heating Limited – Dorset BH17 ONF...
  • Page 16 2: nm3 at 0°C, 1013 mbar 3: S max = 10 mg / nm3 Flue gas temperature diagram Melbury HE, natural gas with clean boiler We reserve the right to make changes to dimensions and construction edition 12.2020 Hamworthy Heating Limited – Dorset BH17 ONF...
  • Page 17: Additional Data For Melbury He And C

    98.0 102.0 123.5 151.0 199.0 242.0 Values at: 3zugskessel, V-01/07 - lamda=1.15, CO2=10% - T-air=20°C, rel. humidity=60%, p-baro=100kPa 1: Boiler at 60 / 80 °C We reserve the right to make changes to dimensions and construction edition 12.2020 Hamworthy Heating Limited – Dorset BH17 ONF...
  • Page 18 4.7.2. Water resistance of recuperators for Melbury C Pressure resistance in relation to water flow of the recuperators Melbury C We reserve the right to make changes to dimensions and construction edition 12.2020 Hamworthy Heating Limited – Dorset BH17 ONF...
  • Page 19: Correction Values For Different Operating Conditions

    * Average temperature difference = Average boiler water temperature minus ambient air temperature Average boiler water temperature = Average of supply and return temperature We reserve the right to make changes to dimensions and construction edition 12.2020 Hamworthy Heating Limited – Dorset BH17 ONF...
  • Page 20 Values at: - CO2 = 12.7% − ∆t water = 5 K - Rel. humidity = 60%, p-baro = 100 kPa We reserve the right to make changes to dimensions and construction edition 12.2020 Hamworthy Heating Limited – Dorset BH17 ONF...
  • Page 21 Values at: - CO2 = 10% − ∆t water = 5 K - Rel. humidity = 60%, p-baro = 100 kPa We reserve the right to make changes to dimensions and construction edition 12.2020 Hamworthy Heating Limited – Dorset BH17 ONF...
  • Page 22: Boiler Control Panel

    Depending on the order, burner cables with 7 and 4-position normed connectors (DIN4791) and a connection cable for acknowledging faults of the burner are supplied with the panel. We reserve the right to make changes to dimensions and construction edition 12.2020 Hamworthy Heating Limited – Dorset BH17 ONF...
  • Page 23: Installation Guide

    Otherwise, no base is needed for the Melbury HE series; the Melbury C series requires a base that is at least 100 mm high. We reserve the right to make changes to dimensions and construction edition 12.2020 Hamworthy Heating Limited – Dorset BH17 ONF...
  • Page 24 Afterwards, you can start installing the connection tubes on the water and flue gas side. Attention! Once the boiler is filled up, it will come down by further 3-5 mm. We reserve the right to make changes to dimensions and construction edition 12.2020 Hamworthy Heating Limited – Dorset BH17 ONF...
  • Page 25: Hydraulic Connection

    The recuperator is delivered with a siphon arranged in the casing. It must be ensured that no additional siphon is installed since this would prevent the condensate from draining away. We reserve the right to make changes to dimensions and construction edition 12.2020 Hamworthy Heating Limited – Dorset BH17 ONF...
  • Page 26: Electrical Installation

    580 630 1150 1300 1650 1900 2500 3000 Number of turbulators Outer diameter Edge diameter Pitch Length 1600 1200 2200 3000 We reserve the right to make changes to dimensions and construction edition 12.2020 Hamworthy Heating Limited – Dorset BH17 ONF...
  • Page 27: Boiler Control Panel And Casing Assembly

    * Burner tube lengths without consideration of an eventual intermediate flange ** Load as burner weight x distance burner center of gravity - door. When necessary use a burner support. We reserve the right to make changes to dimensions and construction edition 12.2020 Hamworthy Heating Limited – Dorset BH17 ONF...
  • Page 28: Flue Gas System

    Fuel type, power output, combustion gas temperature and quantity, chimney construction and height are all important elements in determining sizes. We reserve the right to make changes to dimensions and construction edition 12.2020 Hamworthy Heating Limited – Dorset BH17 ONF...
  • Page 29 Connections exceeding 1 m in length should be insulated. At the same time, ensure that the measuring pipes extend beyond the insulation and that flanges and cleaning covers remain accessible. We reserve the right to make changes to dimensions and construction edition 12.2020 Hamworthy Heating Limited – Dorset BH17 ONF...
  • Page 30: Operating Conditions

    It is strictly recommended to maintain the boiler in operation during several hours after a cold start-up in order to evaporate condensates that are inevitably formed in any boiler during cold start-up. We reserve the right to make changes to dimensions and construction edition 12.2020 Hamworthy Heating Limited – Dorset BH17 ONF...
  • Page 31: Operation

    In case of frost warnings, drain the system or add an anti-freeze product and follow the instructions given at 7.4. We reserve the right to make changes to dimensions and construction edition 12.2020 Hamworthy Heating Limited – Dorset BH17 ONF...
  • Page 32: First Steps To Take In Case Of Failure

    Water level or system pressure Top up and ventilate Shut-off elements on supply and Open them return lines closed We reserve the right to make changes to dimensions and construction edition 12.2020 Hamworthy Heating Limited – Dorset BH17 ONF...
  • Page 33: Maintenance

    After the work has been completed, the settings of the burner must be checked to ensure that they meet the performance requirements of the boiler. We reserve the right to make changes to dimensions and construction edition 12.2020 Hamworthy Heating Limited – Dorset BH17 ONF...
  • Page 34: 10. Spare Parts

    Melbury HE, C 530 - 3000 10. Spare parts 10.1. Melbury HE 530-895 We reserve the right to make changes to dimensions and construction edition 12.2020 Hamworthy Heating Limited – Dorset BH17 ONF...
  • Page 35: Melbury C 530-895

    122346 122346 Burner fastening 400659 400659 400659 400439 400439 400439 10.2. Melbury C 530-895 Spare parts for recuperator on request. We reserve the right to make changes to dimensions and construction edition 12.2020 Hamworthy Heating Limited – Dorset BH17 ONF...
  • Page 36: Melbury He 1150-3000

    Melbury HE, C 530 - 3000 10.3. Melbury HE 1150-3000 We reserve the right to make changes to dimensions and construction edition 12.2020 Hamworthy Heating Limited – Dorset BH17 ONF...
  • Page 37: Melbury C 1150-3000

    160234 Burner fastening 202 160163 160163 160164 160164 160164 160164 10.4. Melbury C 1150-3000 Spare parts for recuperator on request. We reserve the right to make changes to dimensions and construction edition 12.2020 Hamworthy Heating Limited – Dorset BH17 ONF...
  • Page 38 Poole Dorset BH17 ONF Tel.: 01202 662500 Fax.: 01202 662522 seNice@hamworthy-heating.com www.hamworthy-heating.corn CAUROIR SITE 1 route de Solesmes FR - 59400 CAUROIR We reserve the right to make changes to dimensions and construction edition 12.2020 Hamworthy Heating Limited – Dorset BH17 ONF...

Table of Contents