O.S. engine GT120THU Instruction Manual

O.S. engine GT120THU Instruction Manual

2-stroke gasoline engine for uav
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2-stroke gasoline engine for UAV
GT120THU
Instruction manual
Ver1.02
2020.OCT.26
O.S. ENGINES MFG. CO., LTD.

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Summary of Contents for O.S. engine GT120THU

  • Page 1 2-stroke gasoline engine for UAV GT120THU Instruction manual Ver1.02 2020.OCT.26 O.S. ENGINES MFG. CO., LTD.
  • Page 2: Table Of Contents

    CONTENTS 1. ABOUT THIS MANUAL ………………………………………………………………………………………….…………..………… 2. SAFETY INSTRUCTIONS AND WARNINGS ……………………………………………………………………..………………… 3. OVERVIEW of GT120THU ……………………………………………………………….……………………………..……… 4. SPECIFICATIONS of GT120THU ………………………………………………………………………………….………………… (1) GT120THU engine (2) OGA-200 generator (3) ORF-200 regulate rectifier 5. THE NAME OF EACH PART……………………………………………………………………………………..……………………… 6. BATTERIES ……………………………………………………………………………………………………………………………..……...
  • Page 3: About This Manual

    1. ABOUT THIS MANUAL It is of vital importance, before attempting to operate the engine, to read this booklet and adhere to the advice contained herein. The “SAFETY INSTRUCTIONS AND WARNINGS” (below) must be read first. 2. SAFETY INSTRUCTIONS AND WARNINGS (1) The power of the engine is capable of harming you, or others, if it is misused or abused.
  • Page 4: Overview Of Gt120Thu

    ⑮The throttle linkage should be made as it can be remotely controlled to stop the engine in case of an unintentional start. 3. OVERVIEW OF GT120THU (1) The engine is two-stroke gasoline engine designed for UAV aircrafts. (2) The engine is equipped with an electric starter.
  • Page 5: The Name Of Each Part

    (3)ORF-200 Regulated Rectifier  Type: 3-phase AC open type Regulate Rectifier  Maximum input voltage: 100 V (AC)  Rated input voltage: 60 V (AC)  Maximum output power: 200 W (10 min)  Maximum output voltage: 28 V  Minimum output voltage: 6 V ...
  • Page 6 Fig 2. Fig 3. 5 / 18...
  • Page 7: Batteries

    名称 備考/Note № Name 1 ファンシャフト Fan Shaft 2 E-6030L サイレンサー E-6030L Silencer 3 取付けマウント Mount 4 シリンダーブロック Cylinder block 5 E-6030R サイレンサー E-6030R Silencer 6 プラグキャップ Plug cap 7 ハイテンションコード High tension cord 8 スロットルサーボ Throttle servo 9 燃料インレット Fuel inlet 10 エアクリーナー...
  • Page 8: Cooling System

    For example, at the situation setting output voltage is 12V, the generator speedup ratio of GT120THU is 3.94:1/ the counter electromotive force is 1.43 mV/ conversion efficiency is around 85%)≒2,500rpm. So when it drops lower than 2,500rpm, the output voltage will decrease proportionately.
  • Page 9: Piping

    O.D.φ6.0~6.4mm). The tubes should be replaced periodically because they harden with age. A tube in a fuel tank should be replaced in 6 months to one year. (6) The fuel tank should have three separate tubes including one exclusively for refueling. Use φ0.6~0.8 mm the stainless steel wire clips to fix each of the tube.
  • Page 10: Breaking In

    (5) With a gasoline engine, passages in the carburetor are narrower than that of a glow engine, therefore it is very sensitive against foreign materials such as dust. It is suggested to use optional accessory Super Filter L (Code No.72403050) when filling a tank in a model from a container for transportation or storage. 14.
  • Page 11 (2) Choke ① Turn on the transmitter. ② Turn on the receiver switch. ③ Turn on the ignitor switch. ④ Close all choke valves of engine. ⑤ Open the valve by 10 degrees from the fully closed position (the first idling position) ⑥...
  • Page 12: Warming Up The Engine

    WARMING UP THE ENGINE As a carburetor type, the engine sometimes hesitates, stalls, and has unstable idling when Cylinder Head Temperature (CHT) is low, below 100℃. So warming up is needed when CHT is low by increasing the rpm of idling (700 – 800 more than usual) and refraining from moving the throttle stick quickly. In case you need quick warming up, increase the rpm of idling up to 3,000 –...
  • Page 13: Inspections Before Flight

    INSPECTIONS BEFORE FLIGHT Check the following items after starting and warming up the engine. GT120THU inspection contents items contents Inspection Method Check if the engine runs stable at idling.
  • Page 14: Maintenance After The First Flight

    ・Inspect Regulator Rectifier ・Inspect the generator (3) Inspection after 100-hour operation(Refer to the maintenance manual) Follow the GT120THU maintenance manual to inspect the items below in addition to the inspection after 50- hour operation. ・Every spare part of the engine ・Replace the fuel filter...
  • Page 15: Exploded View

    EXPLODED VIEW FIG.8 14 / 18...
  • Page 16: Parts List

    PARTS LIST 名称 № Code Name Note ナット M10X1.0 79850100 M10X1.0 Tightening Torque 44N・m キャップスクリュー M3X6(10 イリ) 79871109 CAP SCREW Torque 1.1N・m M3X6(10/SET) 4AA08000 ファンシャフト FAN SHAF ドライブプーリ 3G63 4AA70010 DRIVE PULLEY 3G63 テーパーコレット 29708100 TAPER COLLET キャップスクリュー M5X20(10 イ 79871520 CAP SCREW Torque 7.2N・m...
  • Page 17: View Drawing

    キャップスクリュー M4X15(10 イ 79871415 CAP SCREW Torque 3.6N・m M4X15(10/SET) リ) 平ワッシャ 6.0(10 イリ) 79872060 WASHER 6.0(10/SET) スターターミドルギア 4AA07210 STARTER MIDDLE GEAR キャップスクリュー M4X10(10 イ 79871410 CAP SCREW Torque 2.7N・m リ) M4X10(10/SET) ボール ベアリング(カバー) 4AA07240 BALL BEARING(COVER) リアカバー 4AA07250 REAR CAVER デバイスプレートステー...
  • Page 18 スロットルアーム 4AB81410 THROTTLE LEVER 4AA83000 エアクリーナーアダプタ- AIR CLEANER ADAPTER キャップスクリュー M5X55(10 イ 79871555 CAP SCREW Torque 5.4N・m リ) M5X55(10/SET) エアクリーナ- PK-7E 4AA84000 AIR CLEANER PK-7E 付属品/ACCESSORIES ガソリン用燃料フィルター S ― 78300000 GASOLINE FUEL FILTER S ホースクリップ φ6 (5 イリ) ― 70000001 HOSE CLIP 6 (5PCS/SET) オプション/OPTION...
  • Page 19 3-DEMENSIONAL DRAWING (unit:mm) 18 / 18...

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