Related Manuals for GSi Airstream 2000 Series
Summary of Contents for GSi Airstream 2000 Series
- Page 1 CGA Approved Series 2000 Heater Installation And Operating Instructions MODEL # VHC - __ __ - __ __ - 2 __ (HIGH) MODEL # VLC - __ __ - __ __ - 2 __ (LOW) Owner's Manual MANUAL # PNEG-582...
- Page 2 THIS EQUIPMENT SHALL BE INSTALLED IN ACCORDANCE WITH THE CURRENT INSTALLATION CODES FOR GAS BURNING APPLIANCES AND EQUIPMENT, CAN1-B149.1 AND B149.2, OR APPLICABLE PROVINCIAL REGULATIONS WHICH SHOULD BE CAREFULLY FOLLOWED IN ALL CASES. AUTHORITIES HAVING JURISDICTION SHOULD BE CONSULTED BEFORE INSTALLATIONS ARE MADE.
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Page 3: Table Of Contents
Programming Hours To Shut Down...............20 Drying Grain In The Hours To Shut Down Mode...........20 Run Hours Display....................20 Multiple Heater Notes....................20 Factory Configuration....................21 Configuration Dip Switches (Normally Done At GSI)..........21 Error Conditions......................22 Limit Switches......................22 Multiple Heater Error Conditions................22 Misc Error Numbers....................22 Series 2000 Heater Service..................22... -
Page 4: Series 2000 Heater Check List
CGA SERIES 2000 HEATER CHECK LIST _____ 1. All wire connections _____ 2. Spark plug gap - .125 _____ 3. Pipe train tightness and gas leaks _____ 4. Flame sensor tight _____ 5. Fuse in place, extra fuse provided _____ 6. Flame out light _____ 7. -
Page 5: Warranty
WARRANTY THE GSI GROUP, INC. ("GSI") WARRANTS ALL PRODUCTS MANUFACTURED BY GSI TO BE FREE OF DEFECTS IN MATERIAL AND WORKMANSHIP UNDER NORMAL USAGE AND CONDITIONS FOR A PE- RIOD OF TWELVE MONTHS AFTER RETAIL SALE TO THE ORIGINAL END USER OF SUCH PROD- UCTS. -
Page 6: Roof Warning, Operation & Safety
FANS OR OTHER AIR MOVING SYSTEMS. ADEQUATE VENTILATION AND/OR "MAKEUP AIR" DEVICES SHOULD BE PROVIDED FOR ALL POWERED AIR HANDLING SYS- TEMS. GSI DOES NOT RECOMMEND THE USE OF DOWN- WARD FLOW SYSTEMS (SUCTION). SEVERE ROOF DAM- AGE CAN RESULT FROM ANY BLOCKAGE OF AIR PAS- SAGES. -
Page 7: Safety Alert Decals
SAFETY ALERT DECALS Grain Systems, Inc. recommends contacting your local power company, and having a representative survey your installation so the wiring is com- patible with their system, and ad- equate power is supplied to your unit. Safety decals should be read and understood by all people in the grain handling area. -
Page 8: Series 2000 Heater Installation
CGA SERIES 2000 HEATER INSTALLATION HIGH TEMPERATURE HEATER SPECIFICATIONS 24" 18" 26" 28" 24.1/4" All models Inside diameter 18.5/16" 26.5/16" 28.1/8" 25.3/4" 19.7/16" 27.15/16" 29.5/8" Bolt circle diameter 22.1/2" Length 22" 22.1/4" 25.1/4" 2100000 BTU rating 1400000 2700000 3000000 Weight Liquid models Maximum fuel flow (GPH) 3/16"... -
Page 9: Plenum Temperature Sensor Mounting
CGA SERIES 2000 HEATER INSTALLATION PLENUM TEMPERATURE SENSOR MOUNTING The plenum temperature sensor is the small gray PVC junction box at- tached by a cord to the fan/heater control box. 1. 24" to the right side of the transi- tion, drill one 3/8" hole in the cen- ter of the plenum in a valley on the bin sidewall. -
Page 10: Heater Unit Wiring
SERIES 2000 HEATER INSTALLATION WIRING HEATER UNIT 1. Be sure fan unit is installed and wired to meet local codes. Be sure equipment is well grounded (see page 9). 2. A separate neutral is required for 120 volt heater circuit in 220 volt 1PH and 3PH fan units. -
Page 11: Machine To Earth Ground
SERIES 2000 HEATER INSTALLATION Figure 4: Use a #6 or approved size bare copper ground wire. Install a 5/8" diameter 8' long copper-clad ground rod, 2' away from the foundation and 1' Dig a hole large enough to hold 1 below the surface of the ground or in accordance with local requirements. -
Page 12: Fuel Connection For Liquid Propane Models
SERIES 2000 HEATER INSTALLATION Standard electrical safety prac- IMPORTANT! Do not use pro- tices and codes should be pane tanks that have previ- used when working with a ously been used for ammonia heater. Refer to the National unless they have been purged Electric Code Standard Hand- ALWAYS DISCONNECT according to procedures of the... -
Page 13: Series 2000 Operating Procedure
SERIES 2000 HEATER OPERATING PROCEDURE The control panel display showing initial start up. POWER UP Standard electrical safety practices fore the controller has been powered and codes should be used when All safety and high limit switches are up, the controller locks up with the working with a heater. -
Page 14: Normal Operating Displays With Heater Not Running
SERIES 2000 HEATER OPERATING PROCEDURE NORMAL OPERATING is displayed if air is flowing or not dition is corrected, the display re- DISPLAYS WITH HEATER flowing. "RX TX" (receive, transmit) turns to its normal output. This is NOT RUNNING is displayed if multiple heaters are not the case with an error or limit The main display shows the plenum connected. -
Page 15: Starting The Dryer
SERIES 2000 HEATER OPERATING PROCEDURE STARTING THE DRYER play should read "HI-FLAME" at After heater power is turned on, the the left of the display. Loosen the fan must be turned on. Attempting nut on the main regulator and turn to start the dryer without the air screw in, to increase pressure and switch indicating there is airflow will... -
Page 16: Btu's Per Gauge Pressure (Psi) Propane Models (Approximate)
SERIES 2000 HEATER OPERATING PROCEDURE BTU'S PER GAUGE PRESSURE (PSI) PROPANE MODELS (APPROXIMATE) HIGH TEMPERATURE Operating Pressure (PSI) Diameter 416380 588680 720290 832760 930880 1019420 1107800 1174960 1244360 1340080 18" 598250 844730 1036170 1198890 1340080 1464520 1581770 1689460 1787570 1892860 24"... -
Page 17: Btu's Per Gauge Pressure (Psi) Natural Gas Models (Approximate)
SERIES 2000 HEATER OPERATING PROCEDURE BTU'S PER GAUGE PRESSURE (PSI) NATURAL GAS MODELS (APPROXIMATE) HIGH TEMPERATURE Operating Pressure (PSI) Diameter 18" 454180 644780 787970 909260 1016880 1115380 1204750 24" 710450 1006850 1231200 1419980 1587790 1741920 1881456 26" 938450 1331520 1627920 1876896 2099420 2302800... -
Page 18: Adjusting The Vaporizor
SERIES 2000 HEATER OPERATING PROCEDURE ADJUSTING THE VAPORIZOR 1. Vaporizer should be adjusted so the vapor pipe train runs warm to the touch (100°-120°F). 2. Loosen 5/16" bolt on adjustment bracket. 3. Swivel vaporizer away from flame if running too hot, closer to flame if too cold. -
Page 19: Programming Set Points
SERIES 2000 HEATER OPERATING PROCEDURE above this point the dryer operates The limits are continuously multiple heaters may be done at any normally--flame on and off at the checked during the drying operation. heater control console. The infor- high limit and cycle set points. If the A limit switch open or any other er- mation programmed is automatically humidity is below this point the dryer... -
Page 20: Programming Hours To Shut Down
SERIES 2000 HEATER OPERATING PROCEDURE On hi-lo units when the unit mode. If the flame shuts off because the switch, depress the up and down reaches cycle set point, the flame the humidity is less than the humid- arrow switches to alter the hours. will switch to lo-flame and unit will ity set point, the humidity must rise Setting range is 0 to 200 hours. -
Page 21: Factory Configuration
FACTORY CONFIGURATION CONFIGURATION DIP Multiple heaters connected together through the serial link. SWITCHES (NORMALLY Master with one Slave #1-dip switch DONE AT GSI) slave-dip switch 7 one on/all others These switches are used to config- on/all others off. off. ure the heater control for various types of heaters. -
Page 22: Error Conditions
Note: Temperature sensor connection-the temperature portant because ground. occured. sensor (bolt) must always be connected to the master. if the fan heater is set up at GSI for 120 VAC and the customer connects to 240 VAC the heater control will work,... -
Page 23: Series 2000 Heater Service
SERIES 2000 HEATER SERVICE All Airstream heaters are con- 1. Disconnect and lock out power inspect for dirt or foreign mate- structed of durable weather-resis- to fan and heater. Open control rial. Clean out if necessary. tant materials, so a minimum box lid and inspect all compo- amount of service should be re- nents for moisture, vibration or... -
Page 24: Series 2000 Heater Wiring
SERIES 2000 HEATER WIRING... -
Page 25: Notes
NOTES ______________________________________________________________________________________________________ _______________________________________________________________________________________________________ ______________________________________________________________________________________________________ __________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ __________________________________________________________________________________________________________ ________________________________________________________________________________________________________ __________________________________________________________________________________________________________ _________________________________________________________________________________________________________ _______________________________________________________________________________________________________ _________________________________________________________________________________________________________ _______________________________________________________________________________________________________ __________________________________________________________________________________________________ ___________________________________________________________________________________________________ _____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ________________________________________________________________________________________________________ _______________________________________________________________________________________________________ ________________________________________________________________________________________________________ _________________________________________________________________________________________________________ ________________________________________________________________________________________________________ ______________________________________________________________________________________________________ ________________________________________________________________________________________________________ ____________________________________________________________________________________________________ _______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ___________________________________________________________________________________________________________... - Page 26 1004 E. Illinois St. Assumption, IL 62510 phone 217-226-4421 fax 217-226-4498 June 1996...
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