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GSi TopDry 2000 Series Installation Manual

Wiring diagrams
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TopDry Wiring Diagrams
Installation Manual
PNEG-1264
Date: 10-22-15
PNEG-1264

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Summary of Contents for GSi TopDry 2000 Series

  • Page 1 TopDry Wiring Diagrams Installation Manual PNEG-1264 Date: 10-22-15 PNEG-1264...
  • Page 2 PNEG-1264 TopDry Wiring Diagrams...

  • Page 3: Table Of Contents

    Table of Contents Contents Chapter 1 Safety ..............................5 Cautionary Symbols ..........................5 Fan/Heater Installation and Operating Instructions ................6 Safety Precautions ..........................6 Safety Sign-Off Sheet ........................... 8 Chapter 2 Decals ..............................9 Chapter 3 Electrical Power Supply ........................11 Power Supply ............................11 Transformer and Wiring Voltage Drop ....................
  • Page 4 Table of Contents Chapter 10 Series 2000 Autoflow Fill System Control Box Wiring ..............42 0 Fill Systems, 1 Aeration Fan Internal Wiring .................. 42 0 Fill Systems, 1 Aeration Fan Door Wiring ..................43 1 Fill Systems, 0 Aeration Fan Internal Wiring .................. 44 1 Fill Systems, 0 Aeration Fan Door Wiring ..................

  • Page 5: Chapter 1 Safety

    1. Safety Cautionary Symbols Cautionary symbols appear in this manual and on product decals. The symbols alert the user of potential safety hazards, prohibited activities and mandatory actions. To help you recognize this information, we use the symbols that are defined below. This symbol indicates an imminently hazardous situation DANGER which, if not avoided, will result in serious injury or death.

  • Page 6: Fan/Heater Installation And Operating Instructions

    1. Safety Fan/Heater Installation and Operating Instructions Thank you for choosing a TopDry Series 2000 unit. It is designed to give excellent performance and service for many years. This manual describes the wiring for all standard production TopDry Series 2000 single fan, multi-fan and 2000 Series Heater Control units.
  • Page 7 1. Safety Use Caution in the Operation of this Equipment This dryer is designed and manufactured with operator safety in mind. However, the very nature of a grain dryer having a gas burner, high voltage electrical equipment and high speed rotating parts, presents hazards to personnel which can not be completely safeguarded against without interfering with the efficient operation of the dryer and reasonable access to its components.

  • Page 8: Safety Sign-Off Sheet

    1. Safety Safety Sign-Off Sheet As a requirement of O.S.H.A., it is necessary for the employer to train the employee in the safe operating and safety procedures for this auger. This sign-off sheet is provided for your convenience and personal record keeping.

  • Page 9: Chapter 2 Decals

    Use positive aeration system. Make sure all roof vents are open and unobstructed. Start roof fans when supply fans are started. Do not operate when conditions exist that may cause roof vent icing. GSI Group, Inc. 217-226-4421 DC-969 PNEG-1264 TopDry Wiring Diagrams...
  • Page 10 2. Decals The GSI Group recommends contacting the local power company, and having a representative survey the installation so the wiring is compatible with their system and adequate power is supplied to the unit. Safety decals should be read and understood by all people in the grain handling area. The rotating blade, fire warning decals and voltage danger decal must be displayed on the fan can.

  • Page 11: Chapter 3 Electrical Power Supply

    3. Electrical Power Supply Power Supply An adequate power supply and proper wiring are important factors for maximum performance and long life of the dryer. Electrical service must be adequate enough to prevent low voltage damage to motors and control circuits. (See electrical load information.) Transformer and Wiring Voltage Drop It is necessary to know the distance from the unit to the available transformer, and the horsepower of the fan unit.

  • Page 12: Chapter 4 Series 2000 Master Fan/Heater Wiring (Domestic And Cga Models)

    4. Series 2000 Master Fan/Heater Wiring (Domestic and CGA Models) Series 2000 Master Heater Board Input/Output PNEG-1264 TopDry Wiring Diagrams...

  • Page 13: Series 2000 Master 220V 1 Ph And 220V 3 Ph Internal Wiring

    4. Series 2000 Master Fan/Heater Wiring (Domestic and CGA Models) Series 2000 Master 220V 1 PH and 220V 3 PH Internal Wiring PNEG-1264 TopDry Wiring Diagrams...

  • Page 14: Series 2000 Master 460V 3 Ph Internal Wiring

    4. Series 2000 Master Fan/Heater Wiring (Domestic and CGA Models) Series 2000 Master 460V 3 PH Internal Wiring PNEG-1264 TopDry Wiring Diagrams...
  • Page 15 4. Series 2000 Master Fan/Heater Wiring (Domestic and CGA Models) Series 2000 Master 575V 3 PH Internal Wiring PNEG-1264 TopDry Wiring Diagrams...

  • Page 16: Series 2000 Master External Wiring

    4. Series 2000 Master Fan/Heater Wiring (Domestic and CGA Models) Series 2000 Master External Wiring PNEG-1264 TopDry Wiring Diagrams...

  • Page 17: Series 2000 Master Ignitor/Probe Wiring

    4. Series 2000 Master Fan/Heater Wiring (Domestic and CGA Models) Series 2000 Master Ignitor/Probe Wiring PNEG-1264 TopDry Wiring Diagrams...

  • Page 18: Series 2000 Master 15 Hp 220V 1 Ph Capacitor Wiring (Baldor)

    4. Series 2000 Master Fan/Heater Wiring (Domestic and CGA Models) Series 2000 Master 15 HP 220V 1 PH Capacitor Wiring (Baldor) PNEG-1264 TopDry Wiring Diagrams...

  • Page 19: Chapter 5 Series 2000 Master Fan/Heater Wiring (European Models)

    5. Series 2000 Master Fan/Heater Wiring (European Models) Series 2000 Master Heater Board Input/Output PNEG-1264 TopDry Wiring Diagrams...

  • Page 20: Series 2000 Master 380V 3 Ph Internal Wiring

    5. Series 2000 Master Fan/Heater Wiring (European Models) Series 2000 Master 380V 3 PH Internal Wiring PNEG-1264 TopDry Wiring Diagrams...

  • Page 21: Series 2000 Master 380V 3 Ph External Wiring

    5. Series 2000 Master Fan/Heater Wiring (European Models) Series 2000 Master 380V 3 PH External Wiring PNEG-1264 TopDry Wiring Diagrams...

  • Page 22: Series 2000 Master Ignitor/Probe Wiring

    5. Series 2000 Master Fan/Heater Wiring (European Models) Series 2000 Master Ignitor/Probe Wiring PNEG-1264 TopDry Wiring Diagrams...
  • Page 23 5. Series 2000 Master Fan/Heater Wiring (European Models) PNEG-1264 TopDry Wiring Diagrams...

  • Page 24: Chapter 6 Series 2000 Slave Fan/Heater Wiring (All Models)

    6. Series 2000 Slave Fan/Heater Wiring (All Models) Series 2000 Slave Heater Board Input/Output PNEG-1264 TopDry Wiring Diagrams...

  • Page 25: Series 2000 Slave Internal Wiring

    6. Series 2000 Slave Fan/Heater Wiring (All Models) Series 2000 Slave Internal Wiring PNEG-1264 TopDry Wiring Diagrams...

  • Page 26: Series 2000 Slave External Wiring

    6. Series 2000 Slave Fan/Heater Wiring (All Models) Series 2000 Slave External Wiring PNEG-1264 TopDry Wiring Diagrams...

  • Page 27: Series 2000 Slave Ignitor/Probe Wiring

    6. Series 2000 Slave Fan/Heater Wiring (All Models) Series 2000 Slave Ignitor/Probe Wiring PNEG-1264 TopDry Wiring Diagrams...

  • Page 28: Series 2000 Slave 15 Hp 220V 1 Ph Capacitor Wiring (Baldor)

    6. Series 2000 Slave Fan/Heater Wiring (All Models) Series 2000 Slave 15 HP 220V 1 PH Capacitor Wiring (Baldor) PNEG-1264 TopDry Wiring Diagrams...

  • Page 29: Chapter 7 Series 2000 Batch Control Box Wiring

    7. Series 2000 Batch Control Box Wiring Series 2000 Batch Remote Display Wiring - Domestic and CGA Units PNEG-1264 TopDry Wiring Diagrams...

  • Page 30: Series 2000 Batch Remote Display Wiring - European Units

    7. Series 2000 Batch Control Box Wiring Series 2000 Batch Remote Display Wiring - European Units PNEG-1264 TopDry Wiring Diagrams...

  • Page 31: Series 2000 Batch Economy Control Wiring - Domestic And Cga Units

    7. Series 2000 Batch Control Box Wiring Series 2000 Batch Economy Control Wiring - Domestic and CGA Units PNEG-1264 TopDry Wiring Diagrams...

  • Page 32: Series 2000 Batch Economy Control Wiring - European Units

    7. Series 2000 Batch Control Box Wiring Series 2000 Batch Economy Control Wiring - European Units PNEG-1264 TopDry Wiring Diagrams...

  • Page 33: Series 2000 Autoflow Front Panel

    7. Series 2000 Batch Control Box Wiring Series 2000 Autoflow Front Panel PNEG-1264 TopDry Wiring Diagrams...

  • Page 34: Chapter 8 Series 2000 Autoflow Control Box Wiring

    8. Series 2000 Autoflow Control Box Wiring Series 2000 Autoflow Input/Output Board Wiring PNEG-1264 TopDry Wiring Diagrams...

  • Page 35: Series 2000 Autoflow Terminal Strip Wiring

    8. Series 2000 Autoflow Control Box Wiring Series 2000 Autoflow Terminal Strip Wiring PNEG-1264 TopDry Wiring Diagrams...

  • Page 36: Series 2000 Autoflow Door Internal Wiring

    8. Series 2000 Autoflow Control Box Wiring Series 2000 Autoflow Door Internal Wiring PNEG-1264 TopDry Wiring Diagrams...

  • Page 37: Series 2000 Autoflow Door External Wiring

    8. Series 2000 Autoflow Control Box Wiring Series 2000 Autoflow Door External Wiring PNEG-1264 TopDry Wiring Diagrams...

  • Page 38: Series 2000 Autoflow Actuator

    8. Series 2000 Autoflow Control Box Wiring Series 2000 Autoflow Actuator PNEG-1264 TopDry Wiring Diagrams...

  • Page 39: Chapter 9 Series 2000 Autoflow Actuator Wiring

    9. Series 2000 Autoflow Actuator Wiring Series 2000 Autoflow Actuator Schematic PNEG-1264 TopDry Wiring Diagrams...

  • Page 40: Series 2000 Autoflow Actuator Wiring

    9. Series 2000 Autoflow Actuator Wiring Series 2000 Autoflow Actuator Wiring PNEG-1264 TopDry Wiring Diagrams...

  • Page 41: Series 2000 Autoflow Fill System Control Box

    9. Series 2000 Autoflow Actuator Wiring Series 2000 Autoflow Fill System Control Box PNEG-1264 TopDry Wiring Diagrams...

  • Page 42: Chapter 10 Series 2000 Autoflow Fill System Control Box Wiring

    10. Series 2000 Autoflow Fill System Control Box Wiring 0 Fill Systems, 1 Aeration Fan Internal Wiring PNEG-1264 TopDry Wiring Diagrams...

  • Page 43: Fill Systems, 1 Aeration Fan Door Wiring

    10. Series 2000 Autoflow Fill System Control Box Wiring 0 Fill Systems, 1 Aeration Fan Door Wiring PNEG-1264 TopDry Wiring Diagrams...

  • Page 44: Fill Systems, 0 Aeration Fan Internal Wiring

    10. Series 2000 Autoflow Fill System Control Box Wiring 1 Fill Systems, 0 Aeration Fan Internal Wiring PNEG-1264 TopDry Wiring Diagrams...

  • Page 45: Fill Systems, 0 Aeration Fan Door Wiring

    10. Series 2000 Autoflow Fill System Control Box Wiring 1 Fill Systems, 0 Aeration Fan Door Wiring PNEG-1264 TopDry Wiring Diagrams...

  • Page 46: Fill Systems, 1 Aeration Fan Internal Wiring

    10. Series 2000 Autoflow Fill System Control Box Wiring 1 Fill Systems, 1 Aeration Fan Internal Wiring PNEG-1264 TopDry Wiring Diagrams...

  • Page 47: Fill Systems, 1 Aeration Fan Door Wiring

    10. Series 2000 Autoflow Fill System Control Box Wiring 1 Fill Systems, 1 Aeration Fan Door Wiring PNEG-1264 TopDry Wiring Diagrams...

  • Page 48: Fill Systems, 0 Aeration Fan Internal Wiring

    10. Series 2000 Autoflow Fill System Control Box Wiring 2 Fill Systems, 0 Aeration Fan Internal Wiring PNEG-1264 TopDry Wiring Diagrams...

  • Page 49: Fill Systems, 0 Aeration Fan Door Wiring

    10. Series 2000 Autoflow Fill System Control Box Wiring 2 Fill Systems, 0 Aeration Fan Door Wiring PNEG-1264 TopDry Wiring Diagrams...

  • Page 50: Fill Systems, 1 Aeration Fan Internal Wiring

    10. Series 2000 Autoflow Fill System Control Box Wiring 2 Fill Systems, 1 Aeration Fan Internal Wiring PNEG-1264 TopDry Wiring Diagrams...

  • Page 51: Fill Systems, 1 Aeration Fan Door Wiring

    10. Series 2000 Autoflow Fill System Control Box Wiring 2 Fill Systems, 1 Aeration Fan Door Wiring PNEG-1264 TopDry Wiring Diagrams...
  • Page 52 NOTES PNEG-1264 TopDry Wiring Diagrams...

  • Page 53: Chapter 11 Warranty

    14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation) is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials or workmanship.
  • Page 54 Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com GSI is a worldwide brand of AGCO Corporation. Copyright © 2015 by The GSI Group, LLC Printed in the USA CN-315833...

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