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BEFORE USING THE POWER SUPPLY UNIT
Be sure to read this instruction manual thoroughly before using this product. Pay attention to all cautions and warnings before
using this product. Incorrect usage could lead to an electrical shock, damage to the unit or a fire hazard.
DANGER
Never use this product in locations where flammable gas or ignitable substances are present.
INSTALLATION WARNING
When installing, ensure that work is done in accordance with the instruction manual. When installation is improper, there is risk of
electric shock and fire.
Installation shall be done by Service personnel with necessary and appropriate technical training and experience. There is a risk of
electric shock and fire.
Do not cover the product with cloth or paper etc. Do not place anything flammable around. This might cause damage, electric shock
or fire.
WARNING on USE
Do not touch this product or its internal components while circuit in operation, or shortly after shutdown. You may receive a burn.
While this product is operating, keep your hands and face away from it as you may be injured by an unexpected situation.
There are cases where high voltage charge remains inside the product immediately after the input is cut off. Therefore, do not touch
even if they are not in operation as you might get injured due to high voltage and high temperature.
You might also get electric shock or burn.
Do not make unauthorized changes to this product nor remove the cover as you might get an electric shock or might damage the
product. We will not be held responsible after the product has been modified, changed or dis-assembled.
Do not use this product under unusual condition such as emission of smoke or abnormal smell and sound etc. Please stop using it
immediately and shut off the product.
It might lead to fire and electric shock. In such cases, please contact us. Do not attempt repair by yourself, as it is dangerous for the
user.
Do not operate and store these products in environments where condensation occurs due to moisture and humidity. It might lead fire
and electric shock.
Do not drop or apply shock to this product. It might cause failure. Do not operate these products mechanical stress is applied.
When necessary, this product is to be repaired only by us or our authorized agents. It is important that this product cannot be used
in hazardous environments (facilities such as nuclear power control system or life support equipment) without our written consent.
The Output and control terminals of HWS600L-36/BAT and HWS1000L-36/BAT are SELV.
The Output and control terminals of HWS600L-60/BAT and HWS1000L-60/BAT are hazardous voltage.
These terminals must not be user and service person accessible.
HWS600L-*/BAT andHWS1000L-*/B
CAUTION on MOUNTING
Confirm connections to input/output terminals are correct as indicated in the instruction manual before switching on.
Input voltage, Output current, Output power, ambient temperature and ambient humidity should be kept within specifications,
otherwise the product will be damaged.
Input line, please use the wires as short and thick as possible.
Do not use this product in special environment with strong electromagnetic field, corrosive gas or conductive substances and direct
sunlight, or places where product is exposed to water or rain.
Mount this product properly in accordance with the instruction manual, mounting direction and shall be properly be ventilated.
Please shut down the input when connecting input and output of the product.
When installing in environment where conductive foreign, dust and liquid may be present, please consider penetration of above
foreign material in the power supply by installing filter, to prevent trouble or malfunction.
HWS-L/BAT Series
Instruction Manual
AT have OCP ADJ trimmer which is located in primary circuit.
- 1 -
TDK-Lambda
HWS-L/BAT Series
INSTRUCTION MANUAL
CA771-04-11/BAT-D

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Summary of Contents for TDK-Lambda HWS-L/BAT Series

  • Page 1 TDK-Lambda HWS-L/BAT Series INSTRUCTION MANUAL HWS-L/BAT Series Instruction Manual BEFORE USING THE POWER SUPPLY UNIT Be sure to read this instruction manual thoroughly before using this product. Pay attention to all cautions and warnings before using this product. Incorrect usage could lead to an electrical shock, damage to the unit or a fire hazard.
  • Page 2: Caution On Use

    TDK-Lambda HWS-L/BAT Series INSTRUCTION MANUAL CAUTION on USE Product individual notes are shown in the instruction manual. If there is any difference with common notes individual notes shall have priority. Before using this product, be sure to read the catalog and instruction manual. There is risk of electric shock or damage to the product or fire due to improper use.
  • Page 3 When the PSU is installed within medical equipment an all pole mains input disconnect device must be fitted. These products have not been assessed to IEC/EN60601-1-2 (EMC) but EMC test data is available from TDK-Lambda. These products are 2MOPP between input and outputs and 1MOPP between input and Note Take note that traces of sheet metal processing be left in our power supplies.
  • Page 4: Panel Explanation

    TDK-Lambda HWS-L/BAT Series INSTRUCTION MANUAL 1. Model name identification method HWS 600L 60 /BAT  Suffix name OCP Adjustable Rated Output Voltage 36 36V 60:60V Output Power type 600 600W 1000:1000W Series name 2. Terminal Explanation Please pay extra attention to the wiring. Incorrect connection will damage the power supply.
  • Page 5 TDK-Lambda HWS-L/BAT Series INSTRUCTION MANUAL CN1, CN2, CN3: Remote sensing, ON/OFF control signal, current balance signal, power fail alarm signal, auxiliary output, output voltage external control signal. (Refer to 2-2.) : Protective earth (Frame ground), M4 screw. (HWS1000L/BAT: M4 screw x 2) AC input terminal L: Live line (Fuse in line), M4 screw.
  • Page 6: Part Description

    TDK-Lambda HWS-L/BAT Series INSTRUCTION MANUAL CN1, CN2, CN3 Connector & Housing & Terminal Pin PART DESCRIPTION PART NAME MANUFACT S10B-PHDSS (CN1, CN2) PIN HEADER S8B-PHDSS (CN3) PHDR-10VS (CN1, CN2) SOCKET HOUSING PHDR-8VS (CN3) SPHD-002T-P0.5 (AWG28~24) TERMINAL PINS SPHD-001T-P0.5 (AWG26~22) YRS-620 (SPHD-002T-P0.5) HAND CRIMPING TOOL YC-610R (SPHD-001T-P0.5)
  • Page 7: Block Diagram

    TDK-Lambda HWS-L/BAT Series INSTRUCTION MANUAL 3. Block Diagram HWS600L /BAT HWS1000L /BAT Current Sensing Input Output 85 265VAC Circuit Photo- Circuit coupler Sensing Output Sensing Photo-coupler Current Photo-coupler Sharing Circuit CNT2 Photo- Photo- Remote coupler coupler ON/OFF Control Photo- coupler...
  • Page 8: Sequence Time Chart

    TDK-Lambda HWS-L/BAT Series INSTRUCTION MANUAL 4. Sequence time chart HWS600L /BAT HWS1000L /BAT Input Voltage OVP point (*1) Vout Output Voltage H(CNT) Remote ON/OFF Control L(TOG) H(ALM) Alarm L(G1) (*1)OVP point 36V : 125 145% 60V : 115 135% - 8 -...
  • Page 9 TDK-Lambda HWS-L/BAT Series INSTRUCTION MANUAL 5.Terminal Connection Method Please pay extra attention to the wiring. Incorrect connection will damage the power supply. When connecting input, output wiring and CN1, CN2, CN3, input AC-Line should be off. Input wiring and output wring shall be separated to improve noise sensibility.
  • Page 10: Over Current Protection (Ocp)

    TDK-Lambda HWS-L/BAT Series INSTRUCTION MANUAL ALM signal output required Open collector method shown below shall be used. HWS600L HWS1000L  HWS600L/BAT HWS1000L/BAT  Signal Signal Ground Ground Signal Signal Output Output 6. Functions and Precautions 6-1. Input Voltage Range Input voltage range is single phase 85 ~ 265VAC (47 ~ 63Hz) or 120 ~ 350VDC. Input voltage, which is out of specification, may cause unit damage.
  • Page 11: Over Temperature Protection (Otp)

    TDK-Lambda HWS-L/BAT Series INSTRUCTION MANUAL 6-5. Over Temperature Protection (OTP) The OTP function (manual reset type) is provided. When ambient or internal temperature rises abnormally, OTP function operates and output will be shut down. After shut down, remove the input and cool it down to reset OTP. then re- input.
  • Page 12: Output Ripple & Noise

    TDK-Lambda HWS-L/BAT Series INSTRUCTION MANUAL Specifications of remote ON/OFF CNT2-TOG current or voltage condition: Connection method SW open SW open SW close Output on (0.1mA max) (0.1mA max) (0.5V max) SW Logic SW close SW close SW open Output off...
  • Page 13: Series Operation

    TDK-Lambda HWS-L/BAT Series INSTRUCTION MANUAL 6-11. Series Operation For series operation, either method (A) or (B) is possible. In series operation, the actual voltage between output and must be less than withstand voltage (500VAC). In addition, take note that using the product with total output voltage 60V or more does not comply with SELV in safety standard.
  • Page 14: Withstand Voltage

    TDK-Lambda HWS-L/BAT Series INSTRUCTION MANUAL 6-13. Isolation Test Isolation resistance between output and (chassis) shall be more than 50M at 500VDC and between output and AUX, CNT, ALM shall be more than 50M at 100VDC. For safety operation, voltage setting of DC isolation tester must be done before the test.
  • Page 15: Auxiliary Supply

    TDK-Lambda HWS-L/BAT Series INSTRUCTION MANUAL 6-15. Output Voltage External Control (PV) Output voltage external control function is available. Output voltage can be varied by applying an external voltage (1 6V) acteristics Output Voltage Linearity Connection Output Voltage Derating 120% Max.
  • Page 16 TDK-Lambda HWS-L/BAT Series INSTRUCTION MANUAL 7. Mounting Directions 7-1. Mounting Directions. Recommended standard mounting method is (A). Method (B), (C) is also possible. Refer to the derating below. HWS600L/BAT (A) Mounting A (B) Mounting B (C) Mounting C (D) Not Possible...
  • Page 17: Output Derating

    TDK-Lambda HWS-L/BAT Series INSTRUCTION MANUAL 7-2. Output Derating Load (%) Ta( ) Mounting A, B, C -20 ~ +50 Ambient Temperature ( ) 7-3. Mounting Method (1) Forced air-cooling type power supply. This power supply has ventilating holes on the front and back side panels. Keep these two areas freely as much as possible....
  • Page 18 TDK-Lambda HWS-L/BAT Series INSTRUCTION MANUAL [ The PHD connector manufacture method ] This product is using SPHD-001T-P0.5 or SPHD-002T-0.5 connector made from JAPAN SOLDERLESS TERMINAL MFG CO LTD. Regarding to manufacture of a connector, it becomes the regulation as following.
  • Page 19 TDK-Lambda HWS-L/BAT Series INSTRUCTION MANUAL Table of tensile strength at crimped part. SPHD-001T-P0.5 Wire size Requirement N min. Actual value N UL1007 AWG#26 39.2 ~ 45.1 UL1007 AWG#24 68.6 ~ 74.5 UL1007 AWG#22 92.1 ~ 96.0 SPHD-002T-P0.5 Wire size Requirement N min.
  • Page 20: Warranty Period

    TDK-Lambda HWS-L/BAT Series INSTRUCTION MANUAL 10. The life expectancy The life of the power supply depends on the life of the built-in aluminum electrolytic capacitor being used and mounted fan. Each life is described in reliability data. The life of the aluminum electrolytic capacitor varies depending on the method of mounting the power supply, the load current, and the ambient temperature.

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