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TDK-Lambda HWS300 Installation Manual
TDK-Lambda HWS300 Installation Manual

TDK-Lambda HWS300 Installation Manual

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HWS300-600 Installation Manual
ENGLISH
General Safety Instructions:
READ SAFETY INSTRUCTIONS
Servicing:
These products are not customer serviceable TDK-Lambda UK LTD and their authorised agents only are permitted
to carry out repairs.
Critical Components:
These products are not authorised for use as critical components in nuclear control systems, life support systems or
equipment for use in hazardous environments without the express written approval of the Managing Director of TDK-
Lambda EMEA.
Product Usage:
These products are designed for use within a host equipment which restricts access to authorised competent
personnel.
This product is a component power supply and is only to be installed by qualified persons within other equipment and
must be not operated as a stand alone product.
This product is for sale to business to business customers and can be obtained via distribution channels.
It is not intended for sale to end users.
This product is a component power supply and does not fall within the scope of the EMC directive. Compliance with
the EMC directive must be considered in the final installation. Please contact your local TDK-Lambda office.
Environmental:
These products are IPX0, and therefore chemicals/solvents, cleaning agents and other liquids must not be used.
Environment:
This power supply is a switch mode power supply for use in applications within a Pollution Degree 2, overvoltage
category II environment. Material Group IIIb PCB's are used within it.
Output Loading:
The output power taken from the power supply must not exceed the rating stated on the power supply label, except
as stated in the product limitations in this handbook.
Input Parameters:
This product must be operated within the input parameters stated in the product limitations in this handbook.
End of Life Disposal:
The unit contains components that require special disposal. Make sure that the unit is properly disposed of at the
end of its service life and in accordance with local regulations.
RISK OF ELECTRIC SHOCK
High Voltage Warning:
Dangerous voltages are present within the power supply. The professional installer must protect service personnel
from inadvertent contact with these dangerous voltages in the end equipment.
WARNING: When installed in a Class 1 end equipment, this product must be reliably earthed and professionally
installed.
The (+) or (-) output(s) can be earthed or left floating.
The unit cover(s)/chassis (where applicable) must not be made user accessible.
The mains input connector is not acceptable for use as field wiring terminals.
Page 1 of 12
A231-04-01E (a)

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Summary of Contents for TDK-Lambda HWS300

  • Page 1 General Safety Instructions: READ SAFETY INSTRUCTIONS Servicing: These products are not customer serviceable TDK-Lambda UK LTD and their authorised agents only are permitted to carry out repairs. Critical Components: These products are not authorised for use as critical components in nuclear control systems, life support systems or equipment for use in hazardous environments without the express written approval of the Managing Director of TDK- Lambda EMEA.
  • Page 2 Internal fuses protect the unit and must not be replaced by the user. In case of internal defect, the unit must be returned to TDK-Lambda UK LTD or one of their authorised agents. A suitable mechanical, electrical and fire enclosure must be provided by the end use equipment for mechanical, electric shock and fire hazard protection.
  • Page 3 Allgemeine Sicherheitsvorschriften: LESEN SIE DIE SICHERHEITSVORSCHRIFTEN Wartung: Diese Produkte können nicht durch den Kunden gewartet werden. Nur TDK-Lambda UK LTD. und deren zugelassene Vertriebshändler sind zur Durchführung von Reparaturen berechtigt. Kritische Komponenten: Diese Produkte sind nicht für die Verwendung als kritische Komponenten in nuklearen Kontrollsystemen, Lebenserhaltungssystemen oder Geräten in gefährlichen Umgebungen geeignet, sofern dies nicht ausdrücklich und...
  • Page 4 Für ummantelt Produkte, verwenden Sie keine Schrauben, die das Gerät mehr als durchdringen; siehe Zeichnung Eine interne Sicherung schützt das Gerät und darf durch den Benutzer nicht ausgetauscht werden. Im Fall von internen Defekten muss das Gerät an TDK-Lambda UK LTD oder einen der autorisierten Vertriebshändler zurückgeschickt werden.
  • Page 5 Consignes générales de sécurité: LIRE LES CONSIGNES DE SECURITE Entretien: Ces produits ne peuvent pas être réparés par l’utilisateur. Seuls, TDK-Lambda UK LTD et ses agents agréés sont autorisés à effectuer des réparations. Composants critiques: Ces produits ne doivent pas être utilisés en tant que composants critiques dans des systèmes de commande nucléaire, dans des systèmes de sauvetage ou dans des équipements utilisés dans des environnements dangereux,...
  • Page 6 Un fusible interne protège le module et ne doit pas être remplacé par l'utilisateur. En cas de défaut interne, le module doit être renvoyé à TDK-Lambda UK LTD ou l'un de ses agents agréés. Une enceinte appropriée doit être prévue par l'utilisateur final pour assurer la protection contre les chocs mécaniques, les chocs électriques et l'incendie.
  • Page 7 Manutenzione: Il cliente non può eseguire alcuna manutenzione su questi prodotti. L'esecuzione delle eventuali riparazioni è consentita solo a TDK-Lambda UK LTD e ai suoi agenti autorizzati. Componenti critici: Non si autorizza l'uso di questi prodotti come componenti critici all'interno di sistemi di controllo nucleari, sistemi necessari alla sopravvivenza o apparecchiature destinate all'impiego in ambienti pericolosi, senza l'esplicita approvazione scritta dell'Amministratore Delegato di TDK-Lambda EMEA.
  • Page 8 Un fusibile interno protegge l'unità e non deve essere sostituito dall'utente. Nell'eventualità di un difetto interno, restituire l'unità a TDK-Lambda UK LTD o a uno dei suoi agenti autorizzati. L'apparecchiatura finale deve includere una recinzione meccanica, elettrica e antincendio per proteggere dai pericoli di natura meccanica, dalle scosse elettriche e dai pericoli di incendio.
  • Page 9 Instrucciones generales de seguridad: LEA LAS INSTRUCCIONES DE SEGURIDAD Servicio: Estos productos no pueden ser reparados por los clientes. TDK-Lambda UK LTD. y sus agentes autorizados son los únicos que pueden llevar a cabo las reparaciones. Componentes fundamentales: Estos productos no pueden ser utilizados como componentes fundamentales en sistemas de control nuclear, sistemas de soporte vital o equipos a utilizar en entornos peligrosos sin el consentimiento expreso por escrito del Director General de TDK-Lambda EMEA.
  • Page 10 Un fusible interno protege la unidad y este no debe ser nunca reemplazado por el usuario. En caso de existir algún defecto interno, la unidad debe ser enviada a TDK-Lambda UK LTD o a uno de sus agentes autorizados. El equipo de uso final debe constituir un recinto de protección mecánica, eléctrica y contra incendios de protección mecánica, contra descargas eléctricas y contra el peligro de incendios.
  • Page 11 Instruções gerais de segurança: LEIA AS INSTRUÇÕES DE SEGURANÇA Manutenção: Estes produtos não são podem ser submetidos a manutenção por parte do cliente. Apenas a TDK-Lambda UK LTD e os seus agentes autorizados têm permissão para realizar reparações. Componentes essenciais: Não é...
  • Page 12 Existe um fusível interno que protege a unidade e que não deve ser substituído pelo utilizador. Em caso de defeito interno, a unidade deve ser devolvida à TDK-Lambda UK LTD ou a um dos seus agentes autorizados. O equipamento de utilização final deve fornecer um bastidor com protecção mecânica, eléctrica e contra incêndios adequada.
  • Page 13 TDK-Lambda HWS300 - 600 Series INSTRUCTION MANUAL HWS300・ ・ ・ ・ 600 Series Instruction Manual BEFORE USING THE POWER SUPPLY UNIT Be sure to read the following precautions thoroughly before using this power supply unit. Pay attention to all warnings and cautions before using the unit. Incorrect usage could lead to an electrical shock, damage or a fire hazard.
  • Page 14: Front Panel Explanation

    AC input terminal N : Neutral line, M4 screw. ⑦ + : + Output terminal (HWS300: M4 screw x 2 / HWS600: M5 screw x 2) ⑧ - : - Output terminal (HWS300: M4 screw x 2 / HWS600: M5 screw x 2)
  • Page 15 TDK-Lambda HWS300 - 600 Series INSTRUCTION MANUAL 2-2. CN1, CN2 Connector pin Configuration and Function CN1 and CN2 are same pin configuration and function. They are connected to each other in this power supply unit. When the pin of CN1 side is shorted, the same function pins of CN2 side are also shorted.
  • Page 16 • Remote ON/OFF control lines shall be twisted or used shielded wires. Separate from load line. • Output current of each terminal screw shall be less than 40A for HWS300. And shall be less than 60A for HWS600. HWS300 Panel Side (Common HWS600) ・...
  • Page 17 TDK-Lambda HWS300 - 600 Series INSTRUCTION MANUAL 4. Functions and Precautions 4-1. Input Voltage Range Input voltage range is single phase 85 ~ 265VAC (47 ~ 63Hz) or 120 ~ 330VDC. Input voltage, which is out of specification, may cause unit damage. Rated input voltage for safety standard application is 100AC-240VAC(50/60Hz).
  • Page 18 TDK-Lambda HWS300 - 600 Series INSTRUCTION MANUAL 4-7. Remote Sensing (+S, -S terminal) This function compensates voltage drop of wiring from output terminals to load terminals. Connect “+S” terminal to “+” terminal of load and “-S” terminal to “-” terminal of load with sensing wires. The total line voltage drop (+ side line and - side line) shall be less than 0.3V.
  • Page 19 TDK-Lambda HWS300 - 600 Series INSTRUCTION MANUAL 4-9. Output Ripple & Noise The standard specification for maximum ripple value is measured specified measurement circuit (JEITA-RC9131A). When load lines are longer, ripple becomes larger. In this case, electrolytic capacitor, film capacitor, etc. might be necessary to use across the load terminal.
  • Page 20 TDK-Lambda HWS300 - 600 Series INSTRUCTION MANUAL 4-11. Parallel Operation Current balancing function is provided. Both operations mode (A) and (B) are possible. (A) To Increase the Output Current Connecting PC to PC terminal and COM to COM terminal, the current balancing function activates and output current of each power supply is equivalently supplied to load.
  • Page 21 TDK-Lambda HWS300 - 600 Series INSTRUCTION MANUAL 4-12. Isolation Test Isolation resistance between output and (chassis) shall be more than 100M Ω a t 500VDC and between output and CNT ・ P F shall be more than 10M Ω at 100VDC. For safety operation, voltage setting of DC isolation tester must be done before the test.
  • Page 22 TDK-Lambda HWS300 - 600 Series INSTRUCTION MANUAL Output ~ (chassis) : 500VAC 1min. (100mA) Output ~ CNT· PF : 100VAC 1min. (100mA) AC(L) AC(L) AC(N) AC(N) Withstand Voltage Tester Withstand Voltage Tester *This product have monolithic ceramic capacitor in secondary circuit to frame ground.
  • Page 23 TDK-Lambda HWS300 - 600 Series INSTRUCTION MANUAL 4-15. Output Peak Current For 24V output model, please meet the following condition. Reduce peak current value according to output derating as section 5-1. Input Voltage range : AC180V~265V Continuous Peak output time ( ) : Within 10 seconds τ...
  • Page 24: Wiring Method

    HWS600 Output terminal (M5 screw) : 2.50 N · m (25.5kgf · cm ) HWS300 Input, Output terminal & HWS600 Input terminal (M4 screw) : 1.27 N · m (13.0kgf · cm ) [ The PHD connector manufacture method ] This product is using SPHD-001T-P0.5 or SPHD-002T-0.5 connector made from JAPAN SOLDERLESS TERMINAL...
  • Page 25 TDK-Lambda HWS300 - 600 Series INSTRUCTION MANUAL b). Crimping Operation The reference value of wire strip is 2.3mm. As wire strip length differs depending on type of wire and crimping method , decide the best wire strip length considering processing condition. When wire is stripped, do not damage or cut off wire conductores.
  • Page 26 TDK-Lambda HWS300 - 600 Series INSTRUCTION MANUAL c). Inserting contact into housing Inserting crimped contact into housing (1) Do not apply any pulling force to crimped part, and insert contact parallel to housing (2) Insert contact into housing without stopping to innermost (3) Check secure locking per each insertion by pulling wire softly in order to check that contact does not come off housing.
  • Page 27 TDK-Lambda HWS300 - 600 Series INSTRUCTION MANUAL 8. Fan life expectancy The Fan-life has limitation. Therefore, periodic maintenance by exchanging the life-expired fan is required for the power supply. The following figure shows the life of fan. HWS300 HWS600 Fan exhaust temperature ( ℃...
  • Page 28 TDK-Lambda HWS300 - 600 Series INSTRUCTION MANUAL 10. Range of free warranty This product is warranted for a period of 5 years from the date of shipment. As for the breakdown under a normal use during free warrantee term, repair is at free of charge. However, the built-in FAN motor replacement is charged.

This manual is also suitable for:

Hws600