Amkus C700 Instructions For Safe Operation And Maintenance
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Amkus C700 Instructions For Safe Operation And Maintenance

Hydraulic rescue tools
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G-Force
DANGER
INSTRUCTIONS FOR SAFE OPERATION AND MAINTENANCE
C700M
CUTTER Model: C700/C700M
SPREADER Model: S281/S281M
TELESCOPING RAM Model: TR500/TR500M
RATED INPUT PRESSURE 10,500 psi (724 bar) - designed to be driven only by an AMKUS hydraulic power unit rated for this
HYDRAULIC FLUID AMKUS MV1 (Mineral Oil base)
AMKUS RESCUE SYSTEMS
AMKUS.com
©Copyright AMKUS Rescue Systems 2020-2021
Understand manual before use. Operating AMKUS Rescue Systems without understanding the
manual, receiving proper training, and using appropriate personal protective equipment is a misuse
of AMKUS equipment. Obtain safety information at AMKUS.com
This instruction manual is intended to familiarize operators and maintenance personnel with the
operation, basic maintenance, and safety procedures associated with this product. This manual
should be kept available to all operating and maintenance personnel.
This manual does NOT address servicing of AMKUS Rescue Systems. Only competent rescue tool
repair technicians are qualified to repair AMKUS equipment.
pressure
Safety Data Sheet (SDS) for AMKUS MV1 Hydraulic Fluid is available at AMKUS.com and
CHEMTREC.com (for equipment stored and operated in environments below 32°F (0°C) contact
AMKUS Rescue System for recommendation)
Hydraulic Rescue Tools
S281M
4201 Montdale Drive, Valparaiso, IN 46383-4098 USA
1
TR500
800-592-6587 · 219-548-5000
LAL-002 August 3, 2021 Rev01

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Summary of Contents for Amkus C700

  • Page 1 CUTTER Model: C700/C700M SPREADER Model: S281/S281M TELESCOPING RAM Model: TR500/TR500M RATED INPUT PRESSURE 10,500 psi (724 bar) - designed to be driven only by an AMKUS hydraulic power unit rated for this pressure HYDRAULIC FLUID AMKUS MV1 (Mineral Oil base) Safety Data Sheet (SDS) for AMKUS MV1 Hydraulic Fluid is available at AMKUS.com and...
  • Page 2 4201 Montdale Drive, Valparaiso, IN 46383-4098 USA www.amkus.com 800-592-6587 • 219-548-5000 • Fax 219-476-1669 ©Copyright Amkus Rescue Systems, Inc. 2014-2016 LAA-004 December 8, 2016 Rev04 5. IT IS YOUR RESPONSIBILITY to know that your equipment is Safety Data Sheet (SDS) in operable condition and has been maintained in accordance with the manufacturer’s instructions.

  • Page 3: Table Of Contents

    10.1.2 HYDRAULIC MAINTENANCE 10.1.3 LUBRICATION 10.1.4 HANDLE LIGHT BATTERY REPLACEMENT 11.0 TROUBLESHOOTING 11.1 GENERAL 11.2 TROUBLESHOOTING THE HYDRAULICS 12.0 PARTS, SERVICE, AND TECHNICAL INFORMATION 13.0 DECOMMISSIONING 14.0 INSPECTION, CLEANING, DECONTAMINATION, AND STORAGE ©Copyright AMKUS Rescue Systems 2020-2021 LAL-002 August 3, 2021 Rev01...

  • Page 4: Meaning Of Safety Signal Words

    • Power units with electric motors or internal combustion engines are ignition sources. Flammable vapors heavier than air can accumulate in low spots. Avoid selecting these locations when setting up the power units. Use detectors to verify safe site selection. ©Copyright AMKUS Rescue Systems 2020-2021 LAL-002 August 3, 2021 Rev01...
  • Page 5 Risk of injury increases in unfavorable conditions such as poor lighting, inclines, loose, wet, or icy surfaces. Follow accepted safe lifting practices. Use of hydraulic fluids other than AMKUS MV1 or MV0 (see Specifications for fluid for specific tool NOTICE lines) can result in equipment damage and loss of function.

  • Page 6: General Description

    AMKUS backs these tools with a standard warranty published on the AMKUS website. AMKUS tools are designed to be driven only by an AMKUS hydraulic power unit. Hydraulic fluid from the pump passes through a user operated control valve and moves the piston as directed by the user. Moving the piston actuates the arms or blades of the rescue tool.

  • Page 7: Safety Markings

    SPECIFICATIONS GENERAL SPECIFICATIONS OPERATING LIMITS Operating Temperature Range: Degrees F (C) -25 TO 140 (-32 TO 60) HYDRAULIC SPECIFICATIONS Fluid Type: AMKUS MV1 Hydraulic Fluid (Part#) KF0001 Maximum Operating Pressure PSI ( bar ) 10,500 (724) Table 4.1 CUTTER SPECIFICATIONS...

  • Page 8: Spreader Specifications

    AMKUS tools facilitate the extrication of entrapment victims. Only trained emergency services personnel should attempt victim extrication. All personnel using AMKUS rescue tools are assumed to have completed a training course covering safe extrication of entrapment victims. The training must be acknowledged as educationally sound by the local Authority Having Jurisdiction (AHJ) over such training.

  • Page 9: Set-Up Procedure

    HANDLE LIGHTS AMKUS dual handle lights operate in one of two modes, an on/off mode (standard), or an optional mode with three intensity levels. To operate the lights in the on/off mode, press the power button to turn the lights on. Press the button again to turn off.

  • Page 10: Control Valve Actuator

    The blades on AMKUS cutters effectively cut steering columns, brake pedals, door mechanisms, CAUTION and other vehicle items as necessary for extrication. However, using AMKUS cutters as a piercing tool for heavy metal is not recommended. Therefore, when cutting, take care to insure the blade tips move through a clear path of travel.
  • Page 11 CORRECT BLADE POSITION INCORRECT BLADE POSITION BLADE TIPS STAY TOGETHER BLADES FLEX FORCING TIPS APART Figure 7.2 ©Copyright AMKUS Rescue Systems 2020-2021 LAL-002 August 3, 2021 Rev01...

  • Page 12: Spreading / Squeezing / Lifting

    • Always stabilize the object being lifted. TIPS MAY SLIP CORRECT INCORRECT INCREASE GAP AND STARTING POSITION STARTING POSITION REPOSITION TIPS Figure 7.3B For exchanging spreader tips, See Section 8.1 on page 14. ©Copyright AMKUS Rescue Systems 2020-2021 LAL-002 August 3, 2021 Rev01...

  • Page 13: Telescoping Ram Operation

    OFF (neutral) position. The ram is NOT to be used for pulling tension loads with pistons retracting. Too much space Too much space Space filled with cribbing CORRECT STARTING POSITION INCORRECT STARTING POSITION Table 7.4B ©Copyright AMKUS Rescue Systems 2020-2021 LAL-002 August 3, 2021 Rev01...

  • Page 14: Accessories

    • Activate the control valve actuator to close the arms and draw the load Chain Rating: 3/8” grade 70 Transport chain, working load limit 6600 lbs (29.94 kN) Figure 8.2A LOCK RELEASE Figure 8.2B ©Copyright AMKUS Rescue Systems 2020-2021 LAL-002 August 3, 2021 Rev01...

  • Page 15: Safety Guards

    Inspect the tool and hydraulic hoses for leaks. Inspect the hydraulic hoses and couplers for debris, damage, and proper operation. Replace any damaged components. Remove the tool from use if damaged. Contact your local dealer or amkus.com for repairs. 10.1.3 LUBRICATION Cutter blades, combi blades, spreader arms, links, and pins are lubricated with white lithium grease.

  • Page 16: Troubleshooting

    Parts, service, and technical information may be obtained from your local AMKUS dealer, or at amkus.com. 13.0 DECOMMISSIONING When decommissioning any AMKUS Rescue Systems Tool or power supply, follow local regulations. For proper disposal information, contact your local AMKUS Rescue Systems dealer.

This manual is also suitable for:

C700mS281S281mTr500

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