Amkus ION ITR500 Instructions Manual

Battery powered electro-hydraulic rescue tools

Advertisement

Quick Links

G-Force
G-Force
G-Force
DANGER
DANGER
DANGER
INS TRUCTIONS FOR S AFE OPERATION AND MAINTENANCE
Certified Compliant to
NFPA 1936
INS TRUCTIONS FOR S AFE OPERATION AND MAINTENANCE
INS TRUCTIONS FOR S AFE OPERATION AND MAINTENANCE
Certified Compliant to
Certified Compliant to
NFPA 1936
NFPA 1936
Understand manual before use. Operating AMKUS Rescue Systems without understanding the
DANGER
manual, receiving proper training, and using appropriate personal protective equipment is a
misuse of AMKUS equipment. Obtain safety information at amkus.com.
This instruction manual is intended to familiarize operators and maintenance personnel with the
operation, basic maintenance, and safety procedures associated with this product. This manual
should be kept available to all operating and maintenance personnel.
G-Force
This manual does NOT address Level 2 & 3 servicing of AMKUS Rescue Systems. Only competent
rescue tool repair technicians are qualified to repair AMKUS equipment.
Read and understand all instructions and warnings included in the packaging for DEWALT lithium
ion batteries and chargers.
ITR500
DANGER
CUTTER Model: IC700, IC750
ITR500
ITR500
SPR EADER Model: IS320
CUTTER Model: IC700, IC750
CUTTER Model: IC700, IC750
COMBI TOOL Model: ICT716
SPR EADER Model: IS320
SPR EADER Model: IS320
TELE S COPING RAM Model: ITR500
COMBI TOOL Model: ICT716
COMBI TOOL Model: ICT716
BATTERY DeWALT® Lithium Ion (AMKUS Part#) DCB606 (IBATTFV-6), DCB609 (IBATTFV-9),
TELE S COPING RAM Model: ITR500
TELE S COPING RAM Model: ITR500
CHARGER DeWALT® DCB118 1 Hour Charger, 120 VAC Part#: ICHRG120
BATTERY DeWALT® Lithium Ion (AMKUS Part#) DCB606 (IBATTFV-6), DCB609 (IBATTFV-9),
BATTERY DeWALT® Lithium Ion (AMKUS Part#) DCB606 (IBATTFV-6), DCB609 (IBATTFV-9),
INS TRUCTIONS FOR S AFE OPERATION AND MAINTENANCE
HYDRAULIC S YS TEM Self-contained, 10,500 psi (724 bar) high-speed four stage pump
CHARGER DeWALT® DCB118 1 Hour Charger, 120 VAC Part#: ICHRG120
CHARGER DeWALT® DCB118 1 Hour Charger, 120 VAC Part#: ICHRG120
HYDRAUL IC FLUID AMKUS MV1 (Mineral Oil base)
HYDRAULIC S YS TEM Self-contained, 10,500 psi (724 bar) high-speed four stage pump
HYDRAULIC S YS TEM Self-contained, 10,500 psi (724 bar) high-speed four stage pump
HYDRAUL IC FLUID AMKUS MV1 (Mineral Oil base)
HYDRAUL IC FLUID AMKUS MV1 (Mineral Oil base)
AMKUS RESCUE SYSTEMS
AMKUS.com
AMKUS RESCUE SYSTEMS
AMKUS RESCUE SYSTEMS
CUTTER
©Copyright AMKUS Rescue Systems 2020-2021
COMBI TOOL
AMKUS.com
AMKUS.com
SPREADER
©Copyright AMKUS Rescue Systems 2020-2021
©Copyright AMKUS Rescue Systems 2020-2021
©AMKUS Rescue Systems 2024
BATTERY
CHARGER
Underst an d man ual bef o re use. Operating AMKUS Rescu e S yst em s without under st an ding the
man ual , recei ving proper training , an d usi ng ap propriate per so nal protect ive eq uipmen t is a misu se
of AMKUS eq uipmen t. Obtain saf et y information at am ku s. co m
Underst an d man ual bef o re use. Operating AMKUS Rescu e S yst em s without under st an ding the
Underst an d man ual bef o re use. Operating AMKUS Rescu e S yst em s without under st an ding the
This inst ruct ion man ual is inten ded to fam iliarize oper ators an d mainten an ce perso nnel with the
man ual , recei ving proper training , an d usi ng ap propriate per so nal protect ive eq uipmen t is a misu se
man ual , recei ving proper training , an d usi ng ap propriate per so nal protect ive eq uipmen t is a misu se
ope ration, basi c mainten an ce, an d saf ety proced ures asso ci ated w ith this pro duct . This man ual
of AMKUS eq uipmen t. Obtain saf et y information at am ku s. co m
of AMKUS eq uipmen t. Obtain saf et y information at am ku s. co m
sh o uld be kep t avai lab le to all o perating an d mainten an ce per so nnel .
This inst ruct ion man ual is inten ded to fam iliarize oper ators an d mainten an ce perso nnel with the
This inst ruct ion man ual is inten ded to fam iliarize oper ators an d mainten an ce perso nnel with the
This man ual does NOT ad dress ser vici ng of AMKUS Rescu e S yst em s. Only co mpeten t rescu e tool
ope ration, basi c mainten an ce, an d saf ety proced ures asso ci ated w ith this pro duct . This man ual
ope ration, basi c mainten an ce, an d saf ety proced ures asso ci ated w ith this pro duct . This man ual
rep air tech nici an s are qualified to rep air AMKUS eq uipmen t.
sh o uld be kep t avai lab le to all o perating an d mainten an ce per so nnel .
sh o uld be kep t avai lab le to all o perating an d mainten an ce per so nnel .
Read an d underst an d all inst ruct ions an d warning s incl uded in the packag ing for DEWALT lithium
This man ual does NOT ad dress ser vici ng of AMKUS Rescu e S yst em s. Only co mpeten t rescu e tool
This man ual does NOT ad dress ser vici ng of AMKUS Rescu e S yst em s. Only co mpeten t rescu e tool
ion batteries an d ch arg er s.
rep air tech nici an s are qualified to rep air AMKUS eq uipmen t.
rep air tech nici an s are qualified to rep air AMKUS eq uipmen t.
Read an d underst an d all inst ruct ions an d warning s incl uded in the packag ing for DEWALT lithium
Read an d underst an d all inst ruct ions an d warning s incl uded in the packag ing for DEWALT lithium
ion batteries an d ch arg er s.
ion batteries an d ch arg er s.
Electro-hydraulic Rescue Tools
IC700
Underst an d man ual bef o re use. Operating AMKUS Rescu e S yst em s without under st an ding the
man ual , recei ving proper training , an d usi ng ap propriate per so nal protect ive eq uipmen t is a misu se
IC700
IC700
of AMKUS eq uipmen t. Obtain saf et y information at am ku s. co m
This inst ruct ion man ual is inten ded to fam iliarize oper ators an d mainten an ce perso nnel with the
ope ration, basi c mainten an ce, an d saf ety proced ures asso ci ated w ith this pro duct . This man ual
sh o uld be kep t avai lab le to all o perating an d mainten an ce per so nnel .
This man ual does NOT ad dress ser vici ng of AMKUS Rescu e S yst em s. Only co mpeten t rescu e tool
rep air tech nici an s are qualified to rep air AMKUS eq uipmen t.
Read an d underst an d all inst ruct ions an d warning s incl uded in the packag ing for DEWALT lithium
DCB612 (IBATTFV-12)
ion batteries an d ch arg er s.
DCB612 (IBATTFV-12)
DCB612 (IBATTFV-12)
Safety Data Sheet (SDS) for AMKUS MV1 Hydraulic Fluid is available at AMKUS.com and
CHEMTREC.com (for equipment stored and operated in environments below 32°F (0°C) contact
AMKUS Rescue System for recommendation)
Safety Data Sheet (SDS) for AMKUS MV1 Hydraulic Fluid is available at AMKUS.com and
Safety Data Sheet (SDS) for AMKUS MV1 Hydraulic Fluid is available at AMKUS.com and
IC650
CHEMTREC.com (for equipment stored and operated in environments below 32°F (0°C) contact
CHEMTREC.com (for equipment stored and operated in environments below 32°F (0°C) contact
IC650
AMKUS Rescue System for recommendation)
AMKUS Rescue System for recommendation)
Model: IC650
Model: ICT614
Model: IS290
DeWALT® Lithium Ion (AMKUS Part#) DCB606 (IBATTFV-6), DCB609
(IBATTFV-9), DCB612 (IBATTFV-12)
DeWALT® DCB118 1 Hour Charger, 120 VAC Part#: ICHRG120
Electro-hydraulic Rescue Tools
Electro-hydraulic Rescue Tools
Electro-hydraulic Rescue Tools
ION
Battery Powered
®
Electro-hydraulic Rescue Tools
IC750
IC750
IC750
ICT614
ICT614
4201 Montdale Drive, Valparaiso, IN 46383-4098 USA
4201 Montdale Drive, Valparaiso, IN 46383-4098 USA
4201 Montdale Drive, Valparaiso, IN 46383-4098 USA
1
1
1
1
ION
Battery Powered
®
ION
ION
Battery Powered
Battery Powered
®
®
ION
Battery Powered
®
ICT716
ICT716
ICT716
IS290
IS290
800-592-6587 · 219-548-5000
LAI-002 November 15, 2021 Rev05
800-592-6587 · 219-548-5000
800-592-6587 · 219-548-5000
LAI-002 November 15, 20 1 Rev05
LAI-002 November 15, 20 1 Rev05
LAI-006 June 1, 2024 REV 05
IS320
IS320
IS320

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the ION ITR500 and is the answer not in the manual?

Questions and answers

Summary of Contents for Amkus ION ITR500

  • Page 1 This inst ruct ion man ual is inten ded to fam iliarize oper ators an d mainten an ce perso nnel with the This man ual does NOT ad dress ser vici ng of AMKUS Rescu e S yst em s. Only co mpeten t rescu e tool ope ration, basi c mainten an ce, an d saf ety proced ures asso ci ated w ith this pro duct .
  • Page 2: S Upporting Materials

    National Fire Protect ion Asso ci ation (NFPA), The Safety Data Sheet (SDS) for AMKUS MV1 Hydraulic Fluid is available at AMKUS.com and This S afet y Man ual is not inten ded as a su bst itute for proper training in the use of rescu e syst em s as International Fire S er vice Training Asso ci ation (IFS TA), or so urces ap proved by the Authority Havi ng CHEMTREC.com (for equipment stored and operated in environments below 32°F (0°C) contact...
  • Page 3 • Power units with electric motors or internal combustion engines are ignition sources. Flammable vapors heavier than air can accumulate in low spots. Avoid selecting these locations when setting up the power units. Use detectors to verify safe site selection. ©AMKUS Rescue Systems 2024 LAI-006 June 1, 2024 Rev 05...
  • Page 4 • Never oper ate near dam ag ed el ect ric power lines bef ore power is ver ified as OFF. Misu se of AMKUS Rescu e S yst em s can resu lt in a wide var iet y of haz ards an d co nseq uen ces.
  • Page 5: General Description

    AMKUS manufactures a complete line of ION battery powered electro-hydraulic rescue tools. These rescue tools continue the AMKUS tradition of superior craftsmanship and quality. AMKUS backs these tools with a standard warranty published on the AMKUS website. The AMKUS ION tool's self-contained hydraulic system provides the motive forces needed to operate the tool. The brushless direct current (DC) motor operates from energy stored in a 60 Volt battery.
  • Page 6: S Afety Mark Ings

    Product Information Cutter, Spreader, Combi Telescoping Ram Safety Label Model # Serial # (also found inside motor cover) Date of Manufacture Fluid Type Figure 3.2 ©AMKUS Rescue Systems 2024 LAI-006 June 1, 2024 Rev 05 ©Copyright AMKUS Rescue Systems 2020-2021...
  • Page 7: Operating Limits

    20V MAX tools and power in the new 60V MAX and 120V MAX tools. Also compatible with: DEWALT DCB1800B 1800 Watt Portable Power Station and Simultaneous Battery Charger - AMKUS ICHRG120-4 ©AMKUS Rescue Systems 2024 ©Copyright AMKUS Rescue Systems 2020-2021...
  • Page 8: S Pre Ader S Pecifications

    COMBI TOOL S PECIFICATIONS Max Spreading Distance inches (mm) 14.0 (356) Max Spreading Force lb (kN) 320,000 (1,423) ©AMKUS Rescue Systems 2024 ©Copyright AMKUS Rescue Systems 2020-2021 ev05 LAI-006 June 1, 2024 Rev 05 MECHANICAL S PECIFICATIONS Cutter Rating NFPA 1936 A7/B8/C7/D Cutter Opening Inches (mm) 13.8 (351)
  • Page 9 52.6 (23.9) Max Spreading Distance inches (mm) 14.0 (356) Highest Spreading Force (HSF) lb (kN) 8,010 (35.6) ©Copyright AMKUS Rescue Systems, Inc. 2023 LAI-006 April 12, 2023 Rev01 Lowest Spreading Force (LSF) lb (kN) 5,200 (23.1) Cutter Opening Inches (mm) 13.8 (351)
  • Page 10: Operating Considerations

    Authority Having J uris dic tion (AHJ ). AMKUS too ls faci litate the ext ricat ion of en trap men t vict ims. Only trained em erg en cy ser vices WARNING AMKUS too ls faci litate the ext ricat ion of en trap men t vict ims.
  • Page 11: Setup Procedure

    S ET-UP PROCE DURE Normally, AMKUS equipment is prepared and serviced by your dealer prior to delivery. If, however, you have decided to place the equipment into service yourself, remove equipment from the packing cartons and carefully inspect for damage. Damage that occurs during shipment should be reported immediately to the carrier.
  • Page 12: Rotating Handle

    HANDLE LIGHTS AMKUS dual handle lights operate in one of two modes, an on/off mode (standard), or an optional mode with three intensity levels. To operate the lights in the on/off mode, press the power button to turn the lights on. Press the button again to turn off.
  • Page 13: When To Change The Battery

    Turning the control valve actuator to the end stops provides maximum hydraulic flow rate and power. Figure 7.5 ©AMKUS Rescue Systems 2024 ©Copyright AMKUS Rescue Systems 2020-2021 LAI-006 June 1, 2024 Rev 05...
  • Page 14 (tool rolls as sp ace bet ween blad es incr eases) , st op immed iatel y an d reco nsi der cu tting st rateg ies. The blad es o n AMKUS cu tter s ef fect ivel y cu t st eer ing co lumns, brake ped al s, door mech an ism s, CAUTION an d other veh icl e item s as necessar y for ext ricat ion.
  • Page 15: Starting Position

    TIPS MAY SLIP CORRECT INCREASE GAP AND STARTING POSITION STARTING POSITION REPOSITION TIPS Figure 7.6B For exchanging spreader tips, See Section 8.1 on page 17. ©AMKUS Rescue Systems 2024 ©Copyright AMKUS Rescue Systems 2020-2021 ev05 LAI-006 June 1, 2024 Rev 05...
  • Page 16 . Too much space Too much space Space filled with cribbing CORRECT STARTING POSITION INCORRECT STARTING POSITION Table 7.7B ©Copyright AMKUS Rescue Systems 2020-2021 ©AMKUS Rescue Systems 2024 ev05 LAI-006 June 1, 2024 Rev 05...
  • Page 17 Incorrect - Chain no in-line with arm travel, twists and damages arm Incorrect - Chain crossed over other arm and pulled in spreading direction, very unstable Figure 8.2B ©AMKUS Rescue Systems 2024 ©Copyright AMKUS Rescue Systems 2020-2021 ev05 LAI-006 June 1, 2024 Rev 05...
  • Page 18: S Afety Guards

    The use of damaged blades decreases the cutting efficiency of the tool and can overheat the motor. Replace the blades when they become worn, cracked, or gouged. (Consult AMKUS Rescue Systems) Check the torque on the cutter and combination tool pivot bolt monthly. Proper pivot bolt torque is 140 ft-lb (190 N·m).
  • Page 19: Troubleshooting

    11 .0 TROUBLES HOOTING Figure 10.1.5 11 .1 GENERAL Immed iatel y rem ove mal funct ioning or dam ag ed tools from ser vice. Consu lt yo ur deal er or AMKUS NOTICE Rescu e S yst em s.
  • Page 20 Oper ating eq uipmen t that has failed the ch eckl ist is a misu se of this eq uipmen t. Contact yo ur local AMKUS deal er or AMKUS Rescu e S yst em s.

This manual is also suitable for:

Ion ic700Ion ic750Ion ict716Ion is320Ion ic650Ion ict614 ... Show all

Table of Contents