Table Of Contents - Toyota Corolla 2004 Manual

Table of Contents

Contents1
General Information4
General Description4
Index4
Repair Procedures4
Service Specifications5
Terms Definition5
Si Unit6
Identification Information7
Vehicle Identification And Serial Numbers7
Vehicle Identification Number7
Engine Serial Number And Transaxle Serial Number7
Repair Instruction8
Precaution8
Basic Repair Hint8
Hints On Operations8
Precoated Parts9
Gaskets9
Bolts, Nuts And Screws9
Clips10
Removal And Installation Of Vacuum Hoses12
Torque When Using Torque Wrench With Extension Tool12
For Vehicles Equipped With Srs Airbag And Seat Belt Pretensioner13
General Notice13
Spiral Cable14
Horn Button Assembly14
Instrument Panel Passenger Airbag Assembly15
Front Seat Airbag Assembly15
Seat Belt Pretensioner16
Airbag Sensor Assembly16
Wire Harness And Connector17
Electronic Control17
Removal And Installation Of Battery Terminal17
Handling Of Electronic Parts17
Removal And Installation Of Engine Intake Parts18
Handling Of Hose Clamps18
For Vehicles Equipped With Catalytic Converter19
Vehicle Lift And Support Locations20
Notice About Vehicle Condition When Jacking Up20
Notice For Using 4 Post Lift20
Notice For Using Jack And Safety Stand20
Notice For Using Swing Arm Type Lift21
Notice For Using Plate Type Lift21
How To Troubleshoot Ecu Controlled Systems22
For Using Hand–Held Tester22
Table Of Contents22
How To Proceed With Troubleshooting23
Vehicle Brought To Workshop23
Symptom Confirmation And Dtc (And Freeze Frame Data) Check23
Dtc Chart23
Confirmation Test24
Customer Problem Analysis25
Customer Problem Analysis Check25
Important Points With Customer Problem Analysis25
Introduction - How To Troubleshoot Ecu Controlled25
Symptom Confirmation And Diagnostic Trouble Code26
Making A Note And Clear The Dtcs26
Simulation Test Using The Symptom Simulation Methods26
Sfi System26
Abs With Ebd System26
Electronic Controlled Automatic Transaxle [Ect]26
Supplemental Restraint System26
Symptom Simulation28
Vibration Method28
Connectors28
Wire Harness28
Water Sprinkling Method29
Others29
Diagnostic Trouble Code Chart30
Problem Symptoms Table31
Circuit Inspection32
Circuit Description32
Inspection Procedures32
Wiring Diagram32
Electronic Circuit Inspection Procedure33
Basic Inspection33
Resistance Measuring Condition Of Electronic Parts33
Handling Of Connector33
Repair Method Of Connector Terminal34
Checking Of The Contact Pressure Of The Terminal34
Handling Of Wire Harness34
Check Open Circuit34
Check The Resistance35
Check The Voltage35
Check Short Circuit36
Check The Resistance With The Body Ground36
Check And Replace Ecu37
Terms38
Abbreviations38
Diagnostics46
Preparation46
Sst46
Recomended Tools46
Engine Control System47
Fuel48
Ssm48
Emission Control49
Engine Mechanical50
Cooling55
Lubrication56
Ignition57
Starting & Charging58
Front Suspension59
Rear Suspension60
Drive Shaft / Propeller Shaft63
Brake67
Parking Brake69
Automatic Transmission / Trans70
Manual Transmission/Transaxle72
Clutch79
Steering Column80
Power Steering81
Heater & Air Conditioner85
Lighting91
Wiper & Washer92
Audio & Visual System93
Communication System95
Windshield/Windowglass/Mirror96
Instrument Panel/Meter97
Theft Deterrent & Door Lock99
Sliding Roof/Convertible100
Engine Hood/Door101
Exterior/Interior Trim102
Vehicle Control System103
Cruise Control104
Torque Specification106
Tire&Wheel107
Drive Shaft / Propeller Shaft / Axle108
Automatic Transmission / Transaxle114
Manual Transmission / Transaxle116
Seat134
On–Vehicle Inspection141
Inspection Throttle Body Idle Speed Control Valve Assy141
Intake Air Flow Meter Sub–Assy142
Inspect The Intake Air Flow Meter Operation142
Movement Inspection142
Throttle Body Assy143
E.f.i. Throttle Position Sensor143
Resistance Inspection143
E.f.i. Engine Coolant Temperature Sensor144
Knock Control Sensor144
E.f.i. Circuit Opening Relay Assy144
E.f.i Ecu Relay144
Removal & Installation And Disassembly & Reassembly146
Drain Coolant146
Remove Air Cleaner Cap Sub–Assy146
Separate Accelerator Control Cable Assy146
Install Thlottle Body Idle Speed Control Valve Assy148
Install E.f.i. Throttle Position Sensor148
Install Throttle Body Assy148
Install Air Cleaner Cap Sub–Assy149
Install Cylinder Head Cover No.2150
Remove Ecm151
Disconnect The 4 Ecm Connectors151
Remove Ecm Bracket No.2 (Denso Made)152
Remove Ecm Bracket No.1152
Remove Ecm Bracket No.3 (Delco Made)152
Install Ecm Cover153
Install Ecm153
Denso Made153
Delco Made153
Work For Preventing Gasoline From Spilling Out154
Remove Cylinder Head Cover No.2154
Disconnect Ventilation Hose154
Disconnect Engine Wire154
Disconnect Fuel Tube Sub–Assy155
Using A Sst, Disconnect The Fuel Tube155
Remove Fuel Delivery Pipe Sub–Assy155
Remove Fuel Injector Assy156
Install Fuel Injector Assy156
Install Fuel Delivery Pipe Sub–Assy156
Connect Fuel Tube Sub–Assy156
Fuel Pump Assy158
Remove Rear Floor Service Hole Cover160
Disconnect Fuel Tank Main Tube Sub–Assy160
Disconnect Fuel Emission Tube Sub–Assy No.1161
Remove Fuel Tank Vent Tube Set Plate161
Remove Fuel Pump Assembly161
Remove Fuel Suction Tube Set Gasket161
Remove Fuel Suction Support No.2162
Remove Fuel Pump Cushion Rubber162
Remove Fuel Sender Gage Assy162
Remove Fuel Suction Plate Sub–Assy162
Remove Fuel Pump Harness163
Remove Fuel Pump163
Remove Fuel Pump Filter163
Remove Fuel Pressure Regulator Assy163
Install Fuel Pressure Regulator O–Ring164
Install Fuel Pump Filter164
Install Fuel Pump164
Install Vapor Pressure Sensor Assy164
Connect Fuel Tank Main Tube Sub–Assy165
Install Rear Floor Service Hole Cover165
Fuel Tank Assy166
Remove Floor Panel Brace Front169
Remove Exhaust Pipe Assy Front169
Remove Fuel Tank Protector No.1170
Separate Parking Brake Cable Assy No.3171
Disconnect Fuel Tank Inlet Pipe Fuel Hose171
Disconnect Fuel Tank Breather Hose171
Disconnect Fuel Tank Vent Hose172
Disconnect Valve To Fuel Filler Pipe Hose172
Disconnect Fuel Emission Tube Sub–Assy172
Remove Fuel Tank Assy172
Remove Fuel Tank Main Tube Sub–Assy173
Remove Fuel Tube Clamp No.4173
Remove Fuel Tube Bracket173
Remove Fuel Emission Tube Sub–Assy No.1173
Remove Fuel Tube Clamp No.2174
Remove Check Valve Protector174
Remove Fuel Tank Inlet Valve Assy174
Remove Check Valve Gasket174
Remove Fuel Tank Cushion No.1175
Install Fuel Tank Cushion No.1175
Install Check Valve Gasket175
Install Fuel Tank Inlet Valve Assy175
Install Fuel Tank Assy176
Connect Fuel Emission Tube Sub–Assy No.1176
Install Parking Brake Cable Assy No.3176
Install Exhaust Pipe Assy Front176
Install Floor Panel Brace Front177
Inspect Vsv For Pressure Swiching Valve178
Ventilation Valve Sub–Assy179
Fuel Tank Cap Assy179
Vacuum Switching Valve No.1179
Vacuum Switching Valve Assy No.1180
Inspect Vsv For Canister Closed Valve (Ccv)180