Orbinox MU Installation, Operation And Maintenance Manual
Slide gate
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- Installation, operation and maintenance manual (25 pages) ,
- Manual (15 pages) ,
- Manual (15 pages)
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Summary of Contents for Orbinox MU
- Page 1 INSTALLATION, OPERATION AND MAINTENANCE MANUAL MODEL SLIDE GATE SPAIN · UK · GERMANY · FRANCE · CANADA · USA · BRAZIL · CHILE · PERU · INDIA · CHINA · SOUTH EAST ASIA www.orbinox.com...
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Page 2: Table Of Contents
• This manual describes the recommended procedures for installation, operation, maintenance and safety precautions for ORBINOX MU model slide gates • Please read thoroughly all the instructions in the manual prior to installation and contact an ORBINOX representative in case of any questions •... -
Page 3: Installation
▶ Required Materials: • ORBINOX MU slide gates are installed by means of Anchor Bolts. Depending on the size and working conditions they shall be either of the mechanical or chemical type. In order to get the expected performance of the anchor bolts, the minimum concrete strength shall be 25Mpa (3,625 PSI) •... - Page 4 Figure 4 Figure 5 and the frame (this step is only for esthetics). Wipe away the excess sealant to leave a smooth finish Reserves the right to change specifications without notice EDITION 09-2020 www.orbinox.com MU-4/19...
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Page 5: Concrete Wall Mounted
In order to effectively transmit the loads from the frame to the concrete, ORBINOX recommends welding the existing rebar to the frame ribs prior to pouring the second phase of concrete. It is not ORBINOX’s responsibility to specify the required wall thickness and to define the amount of rebar to be welded •... - Page 6 Step 3: Second Phase of Concrete Pour the second phase of concrete. Do not pour in more than one meter concrete columns to avoid damage to the frame. (see Figure 8) Figure 8 Reserves the right to change specifications without notice EDITION 09-2020 www.orbinox.com MU-6/19...
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Page 7: Concrete Round Manhole Wall Mounted
2.4. Installation: wall thimble mounted ▶ Required Materials: • ORBINOX Wall Thimble Mounted MU Slide Gates are installed by means of Hex Bolts. The flange, which is embedded in concrete, consists of threaded holes that correspond to the slide gate's anchorage holes •... -
Page 8: Installation Of Stem Extension, Stem Guides And Floor Stand
Ajust stem- extension alignment Handwheel Stem Nut Floor Stand Stem Ajust offset distance from wall Stem Guides Stem Guides-1 Connect the extension to the slide gate Figure 9 Reserves the right to change specifications without notice EDITION 09-2020 www.orbinox.com MU-8/19... -
Page 9: Installation Of Stem Extension, Stem Guides And Floor Stand
Stem-Guides’ (U)HMWPE inserts (see Figure 10-C). Once, the stem extension is perfectly aligned, install the floor stand (drill and tighten anchor bolts) Figure 10 Reserves the right to change specifications without notice EDITION 09-2020 www.orbinox.com MU-9/19... -
Page 10: Operation
For some gates with open frames, the limit switch is made by means of the first wall bracket (see the GAD) • The MU slide gate is designed to be self-locking, so that the slide maintains its position in any position Reserves the right to change specifications without notice EDITION 09-2020 www.orbinox.com... -
Page 11: Maintenance
ORBINOX does not recommend stocking any spare parts by the owner of the equipment as the slide gates are designed for a very long life cycle. If a repair part is required, please contact an ORBINOX representative and provide the following information: •... -
Page 12: Seal Replacement (For Rs Mu Up To 1200Mm/48")
(U)HMWPE guide NOTE: the shaft must be completely empty to carry out this maintenance operation as the seals are bolted to the frame Figure 11 Reserves the right to change specifications without notice EDITION 09-2020 www.orbinox.com MU-12/19... -
Page 13: Seal Replacement (For Nrs Mu Up To 1200Mm/48")
Finally, mate the whole unit to the previously positioned (U)HMWPE guide NOTE: the shaft must be completely empty to carry out this maintenance operation as the seals are bolted to the frame Figure 12 Reserves the right to change specifications without notice EDITION 09-2020 www.orbinox.com MU-13/19... -
Page 14: Seal Replacement (For Rs Mu From 1200Mm/48" To 2000Mm/80")
• Paso 8: Remove seal (item 14) and replace it by the new seal. Apply glue where the bottom seal and side seals join. After installing the new seal, apply grease on it to ease operation Reassembly: Follow Steps 8 to 1 Figure 13 Figure 14 Reserves the right to change specifications without notice EDITION 09-2020 www.orbinox.com MU-14/19... -
Page 15: Seal Replacement (For Nrs Mu From 1200Mm/48" To 2000Mm/80")
Once the new seals are installed, grease them to facilitate the operation of the product Reassembly: Follow Steps 5 to 1 Figure 15 Figure 16 Reserves the right to change specifications without notice EDITION 09-2020 www.orbinox.com MU-15/19... -
Page 16: Bottom Seal Replacement (For Mu Up To 1200Mm/48")
MODEL SLIDE GATE 4.6. Bottom seal replacement (para MU menor o igual que 1200mm/48”) Bottom seal replacement procedure*: • Step 1: From the closed position, raise the slide (item 4), around 50mm/2” • Step 2: Unscrew bolts (item 1) and remove the bottom retainer (item 2) •... -
Page 17: Trouble Shooting
Dirty stem and/or stem Clean and lubricate stem and/or slide gate stem nut Reserves the right to change specifications without notice EDITION 09-2020 www.orbinox.com MU-17/19... -
Page 18: Annex: Civil Work Acceptable Tolerance
Max. admissible deviation (mm) for target size (m) TABLE 3 < 0,1 ≥ 0,1 < 1 ≥ 1 < 4 ≥ 4 < 10 ≥ 4 < 10 Flatness deviation Group 7 DFx, DFy, DFyy Reserves the right to change specifications without notice EDITION 09-2020 www.orbinox.com MU-18/19... -
Page 19: Environmental Considerations
• Please follow the local environmental rules in your country for proper disposal Reserves the right to change specifications without notice EDITION 09-2020 www.orbinox.com MU-19/19...