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Nidec-Avtron Makes the Most Reliable Encoders in the World
8 9 0 1 E . P L E A S A N T VA L L E Y R O A D • I N D E P E N D E N C E , O H I O 4 4 1 3 1 - 5 5 0 8
T E L E P H O N E : ( 1 ) 2 1 6 - 6 4 2 - 1 2 3 0 • F A X : ( 1 ) 2 1 6 - 6 4 2 - 6 0 3 7
E - M A I L : t a c h s @ n i d e c - a v t r o n . c o m • W E B : w w w . a v t r o n e n c o d e r s . c o m
DESCRIPTION
The Avtron AV115 is a modular, two piece incremental encoder (also
known as a tachometer or rotary pulse generator). It provides a two
phase, A Quad B frequency (pulse) output, with complements. The
AV115 mounts on a 115mm C-Face, also known as a B-Flange.
Because the AV115 is modular, there are no bearings or
couplings required. This, combined with the latest magneto resistive
(MR) sensor technology, allows the AV115 to provide superior
mechanical performance and increased reliability. An Avtron AV115 can
be configured with one or two independent outputs. Each output has
six signals: (A, B) 90° out of phase, with complements (A, B). A marker
pulse with complement (Z, Z) is also provided.
Output resolution on the AV115 is determined by the sensor only.
Unlike older models, any PPRs can be mixed and matched. Selection
of the rotor is based only on the shaft mounting requirements (and not
PPR).
AV115 PART NUMBERS AND AVAILABLE OPTIONS
Shaft Size
Model Housing Type
(Thru Shaft Rotor)
AV115
1- Single Output
C0- Non. Std. Shaft Size
XX- None
2- Dual Output
Thru Shaft Rotor
D2- 10mm
DA- 11mm
D3- 12mm
DB- 14mm
DC- 15mm
DD- 16mm
*
Set Screw Rotor only
D4- 18mm
DE- 19mm
DF- 24mm
DG- 28mm
DH- 30mm
DT- 32mm
DJ- 36mm
10 Pin MS
A- w/o plug (std. phasing)
B- w/o plug (Dynapar
HS35 phasing)
C- "A" w/ plug
D- "B" w/ plug
Cover Style Line Driver
E- Extended
6- 5-24V in/out
Shaft Cover
8- 5-24 V in,
F- Flat Cover
5-24 V out
DK- 38mm
T- Flat Thru-
high power
DL- 42mm
Hole Cover with
9- 5-24V in,
DM- 45mm
Shaft Seal (Seal
5V out
DN- 48mm
DP- 52mm
not available
DR- 55mm
on shafts larger
DS- 60mm
than 75mm)
MU- 65mm*
D- Dome Cover
MV- 70mm*
MW- 75mm*
MY- 80mm*
MZ- 85mm*
Connector Options
Mounted on Encoder
7 Pin
10 Pin
10 Pin
EPIC
mini MS
MS
G- w/ plug
R- w/
Not
Northstar
plug
Available
pinout
P- w/ plug
Equipment Needed for Installation
Provided
AV115 Stator/Housing
Socket Hd Cap Screw
M10 x 20mm (4)
AV115 Rotor
Socket Set Screw
M4 x 6mm (2) or Pre-
installed cam screw
Thread locker (blue)
NOTE
THIN-LINE III
TM
LINE
models. THIN-LINE III models have Rev Code BA
TM
or later. Special option 4xx selects an alternate PPR code
defini tion. Example: PPR Code 0, Special Option Code 401
= 1270 PPR (Left), No Right Output.
Single/Left
Right Output
Output (PPR)
(PPR)
J- 960
J- 960
0- Non.
0- Non-
Y- 1024
Y- 1024
Std.
Std.
Z- 1200
Z- 1200
F- 60
F- 60
3- 2000
3- 2000
G- 100
G- 100
4- 2048
4- 2048
H- 120
H- 120
5- 2500
5- 2500
A- 128
A- 128
D- 4096
D- 4096
L- 240
L- 240
8- 4800
8- 4800
N- 256
N- 256
9- 5000
9- 5000
P- 300
P- 300
X- None
E- 360
E- 360
B- 480
B- 480
Q- 500
Q- 500
R- 512
R- 512
S- 600
S- 600
V- 900
V- 900
Mounted on Flex Cable
10 Pin
10 Pin
10 Pin
«
«
«
MS
EPIC
mini MS
Not
Z- 36"
S- 18"
Available
Cable w/
Cable w/
plug
plug
AV115
1
Encoder
Instructions
MODEL
AV115
115mm FLANGE MOUNT
MODULAR
Optional
Not Provided
Extended Shaft
Phillips Screwdriver
Cover w/ Screws
2mm Hex Wrench
6-32 x 0.31" (4)
(T-Handle Style for Thru-
Lock Washers
Shaft Rotors >70mm)
Thru Shaft Cover
3mm Hex Wrench
w/ V-Ring Seal and
8mm Hex Wrench
Silicone Lubricant
directly replaces THIN-LINE II
Connector
Modifications
W- 3 Ft. Cable, Sealed
000- No Modification
004- Add Housing Drain
(single output only)
005- Super Magnetic
Shielding
4xx- Special PPR
Enter Ø in the PPR
code(s), select the
special option code
below
9xx- Special Cable Length,
xx=length in feet
00W- Connector on 18"
See table below for other
cable: Use w/ options
options
"T","U"
SPECIAL PPR OPTION CODES
00W
OPTION
LEFT
(*)8 Pin
CODE
PPR
«
M12
401
1270
T- w/o plug
(Turck
402
Pinout)
403
U- w/o plug
(US Pinout)
404
(*)Requires
405
Special
406
6000
option 00W
407
2800
408
1400
409
410
None
and THIN-
TM
RIGHT
PPR
None
150
None
50
None
512
16
16
None
None
None
None
30
None
6000

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Summary of Contents for Nidec Avtron AV115

  • Page 1 E - M A I L : t a c h s @ n i d e c - a v t r o n . c o m • W E B : w w w . a v t r o n e n c o d e r s . c o m MODULAR DESCRIPTION Equipment Needed for Installation The Avtron AV115 is a modular, two piece incremental encoder (also known as a tachometer or rotary pulse generator). It provides a two Provided Optional Not Provided phase, A Quad B frequency (pulse) output, with complements.
  • Page 2: Installations

    FIGURE 2 ROTOR INSTALLATION The motor shaft must project at least 16mm from the motor face. For set screw rotors only: Apply anti-seize compound to the motor shaft. For all rotors: Slide the rotor onto the shaft with the marking “This side ROTATE CAM SCREWS Jack Screw Holes TO LOCK ROTOR...
  • Page 3 NOTE STATOR HOUSING INSTALLATION Wiring option “G” provides a pinout compatible with The stator housing is attached to the motor using four socket head Northstar encoders, with a cable shield connection on cap screws M10 x 0.5 x 20mm long, locating on a 150mm bolt circle. pin 10.
  • Page 4 An oscilloscope can also be used to verify proper output of the encoder CONNECTOR SPARE PARTS at the encoder connector itself and at the drive/controller cabinet. If the outputs show large variations in the signals at steady speed OPTION ENCODER STYLE CABLE SIDE PLUG (jitter or “accordion effect”, see figure 5), check rotor position.
  • Page 5 FIGURE 1 16.00 16.71 ±1.27 17.70 [0.658 ±0.050] ROTOR SETTING TOOL ø150.00 ø.102 SUPPLIED WITH AV115 45° 115.000 97.18 +/-0.08 SEE SPARE PARTS 114.898 [3.826 +/-0.003] CHART FOR ROTOR ID ROTOR OD COVER SEE SPARE PARTS RETAINER CHART FOR AVAILABLE SHAFT SIZES (2) M4 x 0.7 x 6.0 LG SET SCREW...
  • Page 6 THIN-LINE II & III Spare Parts (AV56/AV67/AV85/AV115 Only) SAE/USA Sizes Rotors AV56A, AV67, Thru-Shaft Covers AV85, AV115 Shaft AV56, AV67 & Size Option AV85 Set Screw AV115 Cover Seal Only Code Screw Cover /kit .500/.4995 AVTR1-CA A36521-TA A36523-TA 471960 .625/.6245 AVTR1-CB A36521-TB A36523-TB...
  • Page 7 THIN-LINE II & III Spare Parts (AV56/AV67/AV85/AV115 Only) Metric Sizes Rotors AV56A, AV67, Thru-Shaft Covers AV85, AV115 Shaft AV56, AV67 & Size Option AV85 Set Screw AV115 Cover Seal Only Code Screw Cover /kit 10mm AVTR1-D2 A36522-M2 A36524-M2 471959 11mm AVTR1-DA A36522-MA A36524-MA...
  • Page 8: Wiring Diagrams

    WIRING DIAGRAMS FOR DIFFERENTIAL APPLICATIONS SIGNAL CODING TABLE OPTION OPTION OPTION OPTION OPTION OPTION “L” & “W” “P” & “Z” “A”,“B”,“C”,“D” SIGNAL “R” & “S” “G” & “Q” “Y” BLACK +5 TO +24 VOLTS GREEN ØA (SEE LINE – YELLOW DRIVER ØA OPTIONS)
  • Page 9 THIN-LINE II™ & III™ Application Examples Applies to all model AV115 encoders, except for wiring option “A”, “B”, “C”, “D”, “G”, “Q”, “R”, “S”, “T” and “U”. ALARM OUTPUT CONNECTION Avtron THIN-LINE II & III encoders provide an alarm signal if maintenance is required under specific circumstances. An optional internal alarm LED indicator is also available.
  • Page 10: Outline Drawing

    THIN-LINE III are trademarks of Nidec-Avtron. Nidec-Avtron Makes the Most Reliable Encoders in the World All Rights Reserved. 8 9 0 1 E . P L E A S A N T VA L L E Y R O A D • I N D E P E N D E N C E , O H I O 4 4 1 3 1 - 5 5 0 8 T E L E P H O N E : ( 1 ) 2 1 6 - 6 4 2 - 1 2 3 0 •...