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Nidec Avtron AV45 Series Instructions Manual
Nidec Avtron AV45 Series Instructions Manual

Nidec Avtron AV45 Series Instructions Manual

Solid shaft b10 flange or foot mount

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Nidec-Avtron Makes the Most Reliable Encoders in the World
8 9 0 1 E . P L E A S A N T VA L L E Y R O A D • I N D E P E N D E N C E , O H I O 4 4 1 3 1 - 5 5 0 8
T E L E P H O N E : ( 1 ) 2 1 6 - 6 4 2 - 1 2 3 0 • F A X : ( 1 ) 2 1 6 - 6 4 2 - 6 0 3 7
E - M A I L : t a c h s @ n i d e c - a v t r o n . c o m • W E B : w w w . a v t r o n e n c o d e r s . c o m
DESCRIPTION
The Avtron Model AV45 is a heavy duty incremental encoder (also
known as tachometer or rotary pulse generator). Its output is directly
proportional to shaft position (pulse count) or speed (pulse rate). The
AV45 operates down to zero speed and can be used for both control
and instrumentation applications.
CAUTION
Do not utilize AV45 in hazardous locations which
require ATEX, UL, CUL, CSA, or other explosion protection
certification. AV45 is not certified for hazardous
locations. Use XR models for hazardous applications.
The AV45 is designed for mounting on European B10 style flanges
(85mm flange, 100mm bolt circle), or on a foot mount bracket for
coupling. The AV45 is not recommended for pulley or chain drive
applications.
AV45 PART NUMBERS AND AVAILABLE OPTIONS
Left
Model
Shaft Size
Output
PPR
AV45
H- 11mm, standard
XX-None
N- 10mm
BC-50
P- 12mm
AF-60
Q- 0.500"
AK-80
S- 16mm
AG-100
T- 18mm
AH-120
AA-128
AM-200
AL-240
AN-256
AP-300
AE-360
AC-400
AB-480
AQ-500
AR-512
AS-600
AU-720
AV-900
AJ-960
AW-1000
AY-1024
AZ-1200
CX-1500
A3-2000
A4-2048
A5-2500
AT-3072
A7-3600
AD-4096
A8-4800
A9-5000
A0-Special
Right
Output
Line Driver
PPR
XX-None
6- 5-24V in/out
10 Pin MS Connector-
BC-50
Small Encoder Pinout
(7272)
A- Avtron/BEI Pinout, w/o plug
AF-60
8- 5-24V in/out
B- Dynapar HS35 Pinout, w/o plug
AK-80
(HX)
C- Avtron/BEI Pinout, mating plug
AG-100
9- 5-24V in,
D- Dynapar HS35 Pinout, mating plug
AH-120
5V out (7272)
Y- 12" cable w/plug
AA-128
AM-200
10 Pin MS Connector- Large Encoder Pinout
AL-240
4- Avtron/Northstar Pinout, mating plug
AN-256
AP-300
6 Pin MS Connector- Small Encoder Pinout
AE-360
E- Avtron/BEI Pinout, w/o plug
F- Dynapar HS35 Pinout, w/o plug
AC-400
AB-480
7 Pin MS Connector- Small Encoder Pinout
AQ-500
J- Avtron/BEI Pinout, w/o plug
AR-512
K- Dynapar HS35 Pinout, w/o plug
M- 4 foot cable w/o plug, channel B
AS-600
AU-720
Small EPIC Connector
AV-900
P- Avtron pinout, w/mate
AJ-960
G- Northstar pinout w/mate
AW-1000
Q- Avtron pinout on remote base, 18" cable w/mate
Z- Avtron pinout on 18" cable w/mate
AY-1024
AZ-1200
Terminal Box w/terminal strip
CX-1500
H- USA, 1/2" conduit
A3-2000
L- Europe w/cord grip
A4-2048
8 Pin M12 Connector
A5-2500
T- Global pinout, w/o plug
AT-3072
U- USA Pinout, w/o plug
A7-3600
AD-4096
12 Pin M23 Connector
2- Leine and Linde pinout, w/o plug
A8-4800
3- Hubner Pinout w/o plug
A9-5000
A0-Special
W- Cable 3' (or special length)
R- Mini Twist Lock (Mini MS) w/ mating plug
V- Mini Twist Lock (Mini MS) w/ mating plug (Reverse Phasing)
Note Dual
S- Mini Twist Lock (Mini MS) on 3' cable w/mating plug
Output NA
N- Mini Twist Lock (Mini MS) w/o plug (Reverse Phasing)
with Foot
Mount Bracket
AV45
The AV45 utilizes magnetoresistive sensors. This proven technology
is ideal for rugged environments since it is immune to many
contaminants that cause optical encoders to fail. All of the AV45
electronics are potted, providing full protection against liquids. The
outputs are protected against short circuits and wiring errors.
Each AV45 has a two-phase output (A, B) 90° out of phase, with
complements (A, B), (A Quad B Output). A marker pulse with
complement (Z, Z) is also present.
The AV45 has a diagnostic package that includes Adaptive Electronics
and a Fault-Check output and red/green LED for local indication. With
this package, the AV45 can maintain itself, and provide an alarm if
there is a problem before the problem causes unscheduled downtime.
Connector Options
Foot Mount Bracket
X- None
(for B10 flange mount)
1- Toshiba TS2113N bolt
pattern (recommend "T"
18mm shaft)
(B35529 bracket)
2- POGxx, OGxx Hubner
(Baumer) bolt pattern
(B35555 bracket)
3- FG4 Johannes Hubner
bolt pattern
(B35338 bracket)
4- Foot mount for Toshiba
type MSP
5- 2.50" pilot flange
1
Encoder
Instructions
AV45
SOLID SHAFT
B10 FLANGE OR FOOT MOUNT
Channels
A- All
A,B,A,B,Z,Z
(req'd for 8,
10 pin con-
nectors)
B- A,B,A,B
(no marker)
D- A,A
E- A,B,Z
(single
ended)
F- A,B
(single
ended, no
marker)
Modifications
000- None
004- Super
Magnetic
Shielding
6xx- Add over
speed switch
xx=speed
code
9xx- Specify cable
length xx=feet
max 33ft
(use w/ Option
"W")
001- Isolated
bearings

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Summary of Contents for Nidec Avtron AV45 Series

  • Page 1 AV45 Nidec-Avtron Makes the Most Reliable Encoders in the World 8 9 0 1 E . P L E A S A N T VA L L E Y R O A D • I N D E P E N D E N C E , O H I O 4 4 1 3 1 - 5 5 0 8 SOLID SHAFT T E L E P H O N E : ( 1 ) 2 1 6 - 6 4 2 - 1 2 3 0 •...
  • Page 2: Installation

    ADAPTIVE ELECTRONICS B10 FACE MOUNTING INSTRUCTIONS A perfect duty cycle consists of a waveform whose “high” and 1. Apply anti-seize compound [copper], included, to inner “low” conditions are of the same duration (50%/50%). It is possible circumference of coupling (both motor and encoder side). over time for the duty cycle and edge separation to change due 2.
  • Page 3: Troubleshooting

    MODIFICATION FAULT-CHECK After power-up and the rotor position is checked by the sensor, the Fault-Check LED will turn green The AV45 can be modified in the field to easily adapt to new applications. If the adaptive electronics reach their adjustment limit for any reason, the Fault-Check alarm and LED will notify the drive and operator of TO CHANGE ELECTRICAL CONNECTOR STYLE: an impending failure.
  • Page 4: Electrical Specifications

    LINE DRIVER OPTIONS ELECTRICAL SPECIFICATIONS Electrical Specifications Units A. Operating Power (Vin) Input Voltage 5-24 5-24 5-24 1. Volts ......5-24 VDC in 2. Current ....... 100mA, nominal, plus cable load Nom Output Voltage 5-24 5-24 B. Output Format – –...
  • Page 5 AV45 Remote Alarm Applies to Model AV45 Encoders connector styles “H”, “L”, “P”, “W” ALARM OUTPUT CONNECTION Avtron AV45 encoders provide an alarm signal if maintenance is required under specific circumstances. Following are application examples provided to help install the alarm output. Example 1.
  • Page 6: Wiring Diagrams

    WIRING DIAGRAMS CHANNELS CONNECTORS CHANNELS CONNECTORS CHANNELS CONNECTOR Avtron standard warranty applies. Copies available upon request. Specifications subject to change without notice. AV45...
  • Page 7 WIRING DIAGRAMS CHANNELS CONNECTORS CHANNELS CONNECTO Avtron standard warranty applies. Copies available upon request. Specifications subject to change without notice. AV45...
  • Page 8 B1O FLANGE MOUNT STYLE SHOWN: SINGLE OUTPUT, CONDUIT BOX 4.66 Shaft dia. [118.4] 10mm 4x20mm 3.25 11mm 4x20mm [82.6] 7.04 2.10 18mm 6x20mm [178.8] [53.3] 4.53 [115.1] 4.53 3.35 3.94 [115.1] [85.0] [100.0] 6.52 [165.6] 0.26 [6.6] (M6) X 6 4.25 [108.0] Features and specifications subject to change without notice.
  • Page 9 B1O FLANGE MOUNT STYLE SHOWN: DUAL OUTPUT, M23 CONNECTOR 4.66 [118.4] 3.25 [82.6] 6.71 2.10 [170.4] [53.3] Key: 4mm x 20mm 8.50 4.53 3.35 3.94 [215.9] [115.1] [85.0] [100.0] 0.26 [6.6] (M6) X 6 4.24 [107.7] Features and specifications subject to change without notice. Avtron standard warranty applies.
  • Page 10 TOSHIBA TS2113N FOOT MOUNT STYLE OPTION 1 SHOWN: “P” INDUSTRIAL CONNECTOR 18MM SHAFT, SUPER MAGNETIC SHIELDING “004” 6.00 4.34 4.66 [152.4] [110.3] [118.4] 2.03 [51.6] Key: 6mm x 20mm 8.29 [210.5] 7.10 [180.3] 2.67 [70.0] 5.90 2.80 2.16 0.35 [149.9] [71.0] [54.9] [8.8]...
  • Page 11 POGXX, OGXX HUBNER (BAUMER) BOLT PATTERN FOOT MOUNT OPTION 2 SHOWN: “P” INDUSTRIAL CONNECTOR 11MM SHAFT 6.00 4.34 [152.4] [110.3] 4.66 [118.4] 1.18 [30.0] 0.43 [216.5] 7.33 [11.00] [186.3] 4.52 [114.94] 2.99 [76.0] 2.03 5.31 [51.6] 0.34 [135.1] 4.07 2.16 [8.8] [103.6] [54.9]...
  • Page 12 FOOT MOUNT STYLE OPTION 3 WITH OVERSPEED SHOWN: “P” INDUSTRIAL CONNECTOR 11MM SHAFT 6.00 4.48 [152.4] [113.9] 8.21 1.18 [30.0] [208.5] 7.16 [ 11.0] 0.433 [181.9] 4.52 [114.9] 2.68 [68.0] 2.03 5.32 [51.6] 0.35 4.54 [135.1] Key: 4mm x 20mm 2.16 [8.8] [115.4]...