Nidec Avtron HS45 Series Instructions Manual
Nidec Avtron HS45 Series Instructions Manual

Nidec Avtron HS45 Series Instructions Manual

5/8-1 1/8" [16-30mm] hollow shaft

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Nidec-Avtron Makes the Most Reliable Encoders in the World
8 9 0 1 E . P L E A S A N T VA L L E Y R O A D • I N D E P E N D E N C E , O H I O 4 4 1 3 1 - 5 5 0 8
T E L E P H O N E : ( 1 ) 2 1 6 - 6 4 2 - 1 2 3 0 • F A X : ( 1 ) 2 1 6 - 6 4 2 - 6 0 3 7
E - M A I L : t a c h s @ n i d e c - a v t r o n . c o m • W E B : w w w . a v t r o n e n c o d e r s . c o m
DESCRIPTION
The Avtron Model HS45 is a heavy duty incremental encoder (also
known as tachometer or rotary pulse generator). Its output is directly
proportional to shaft position (pulse count) or speed (pulse rate). The
HS45 operates down to zero speed and can be used for both control
and instrumentation applications.
CAUTION
Do not utilize HS45 in hazardous locations which
require ATEX, UL, CUL, CSA, or other explosion protection
certification. HS45 is not certified for hazardous
locations. Use XR models for hazardous applications.
HS45 PART NUMBERS AND AVAILABLE OPTIONS
Model
Bore Size
HS45
Clamping
End of Shaft:
Collar Mount
Center Bolt
U.S.
Mount
C- 5/8"
L- 16mm
D- 3/4"
(no taper)
E- 7/8"
M- 17mm
F- 1"
(10:1 taper)
G- 1 1/8
P- 20mm
U- All US Sizes
J- 30mm
K- 1.375'
N- 1.118"
Clamping
Collar Mount
Metric
S- 16mm
T- 18mm
V- 19mm
W- 20mm
Y- 25mm
3- 30mm
Z- All Metric
Sizes
Left
Right
Output
Output
Line Driver
PPR
PPR
XX-None
XX-None
6- 5-24V in/out
BC-50
BC-50
(7272)
AF-60
AF-60
8- 5-24V in/out
AK-80
AK-80
(HX)
AG-100
AG-100
9- 5-24V in,
AH-120
AH-120
5V out (7272)
AA-128
AA-128
AM-200
AM-200
10 Pin MS Connector- Large Encoder Pinout
AL-240
AL-240
4- Avtron/Northstar Pinout, mating plug
AN-256
AN-256
AP-300
AP-300
6 Pin MS Connector- Small Encoder Pinout
AE-360
AE-360
E- Avtron/BEI Pinout, w/o plug
AC-400
AC-400
F- Dynapar HS35 Pinout, w/o plug
AB-480
AB-480
AQ-500
AQ-500
7 Pin MS Connector- Small Encoder Pinout
AR-512
AR-512
J- Avtron/BEI Pinout, w/o plug
AS-600
AS-600
K- Dynapar HS35 Pinout, w/o plug
AU-720
AU-720
M- 4 foot cable w/o plug, channel B
AV-900
AV-900
AJ-960
AJ-960
Small EPIC Connector
AW-1000
AW-1000
P- Avtron pinout, w/mate
AY-1024
AY-1024
G- Northstar pinout w/mate
AZ-1200
AZ-1200
Q- Avtron pinout on remote base, 18" cable w/mate
Z- Avtron pinout on 18" cable w/mate
CX-1500
CX-1500
A3-2000
A3-2000
Terminal Box w/terminal strip
A4-2048
A4-2048
H- USA, 1/2" conduit
A5-2500
A5-2500
L- Europe w/cord grip
AT-3072
AT-3072
A7-3600
A7-3600
8 Pin M12 Connector
AD-4096
AD-4096
T- Global pinout, w/o plug
A8-4800
A8-4800
U- USA Pinout, w/o plug
A9-5000
A9-5000
A0-Special
A0-Special
12 Pin M23 Connector
2- Leine and Linde pinout, w/o plug
Note Dual
3- Hubner Pinout w/o plug
Output NA
with Foot
W- Cable 3' (or special length)
R- Mini Twist Lock (Mini MS) w/ mating plug
Mount Bracket
V- Mini Twist Lock (Mini MS) w/ mating plug (Reverse Phasing)
S- Mini Twist Lock (Mini MS) on 3' cable w/mating plug
N- Mini Twist Lock (Mini MS) w/o plug (Reverse Phasing)
HS45
When mounted to a machine shaft, the HS45 design eliminates the
need for shaft couplings, adapter flanges, or accessory mounting
faces. The high clamping-force collar holds the HS45 in place, even
under severe vibration & shock. A high-performance composite shaft
insert provides electrical isolation from motor shaft currents. The shaft
insert permits models to fit a range of shaft sizes from 5/8" to 1 1/8"
[16mm - 30mm]; additional sizes available upon request. An anti-
rotation arm prevents housing rotation while allowing for shaft end
float.
The HS45 utilizes magnetoresistive sensors. This proven technology
is ideal for rugged environments since it is immune to many
contaminants that cause optical encoders to fail. All of the HS45
electronics are potted, providing full protection against liquids.
The outputs are protected against short circuits and wiring errors.
Connector Options
10 Pin MS Connector-
Small Encoder Pinout
A- Avtron/BEI Pinout, w/o plug
B- Dynapar HS35 Pinout, w/o plug
C- Avtron/BEI Pinout, mating plug
D- Dynapar HS35 Pinout, mating plug
Y- 12" cable w/plug
1
Encoder
Instructions
HS45
5/8-1 1/8" [16-30mm]
HOLLOW SHAFT
Tether
Channels
Modifications
X- None
A- All
000- None
Flat Styles:
A,B,A,B,Z,Z
004- Super
A- Fan Cover
(req'd for 8,
Magnetic
1/4" mount
10 pin con-
Shielding
D- Fan Cover
nectors)
500- Add 100C
(T-bolt)
temperature
E- 4.5" NEMA
For 6,7
range to shaft
pin conns
C-face
bores 5/8-1"
F- 8.5" NEMA
only
and 16mm-
FC-face
25mm
B- A,B,A,B
6xx- Add over
Threaded Rod
(no marker)
speed switch
Styles:
xx=speed
G- 70-500mm
E- A,B,Z
code
w/bracket
(single
9xx- Specify cable
P- 70mm fixed
ended)
length xx=feet
w/screw
max 33ft
T- Fan Cover
F- A,B
(use w/ Option
70-500mm
(single
"Q","W", "Z")
w/T-bolt
ended, no
marker)
Combinations:
H- Fan Cover
D- A, A,
& 8.5"
C-face
M- Fan Cover
& 4.5"
C-Face
U- Universal
(includes
all styles)
Dual/Ganged
Encoders:
Y- Tether 2nd
encoder to
1st
(select any
tether from
above list for
first encoder)

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Summary of Contents for Nidec Avtron HS45 Series

  • Page 1 HS45 Nidec-Avtron Makes the Most Reliable Encoders in the World 8 9 0 1 E . P L E A S A N T VA L L E Y R O A D • I N D E P E N D E N C E , O H I O 4 4 1 3 1 - 5 5 0 8 5/8-1 1/8"...
  • Page 2: Electrical Specifications

    LINE DRIVER OPTIONS ELECTRICAL SPECIFICATIONS Electrical Specifications Units A. Operating Power (Vin) Input Voltage 5-24 5-24 5-24 1. Volts ......5-24 VDC in 2. Current ....... 100mA, nominal, plus cable load Nom Output Voltage 5-24 5-24 B. Output Format – –...
  • Page 3: Alarm Output Connection

    HS45 Remote Alarm Applies to Model HS45 Encoders connector styles “H”, “L”, “P”, “Q”, “W”, “Z”, “4” ALARM OUTPUT CONNECTION Avtron HS45 encoders provide an alarm signal if maintenance is required under specific circumstances. Following are application examples provided to help install the alarm output. Example 1.
  • Page 4: Wiring Diagrams

    WIRING DIAGRAMS CHANNELS CONNECTORS CHANNELS CONNECTORS CHANNELS CONNECTOR HS45...
  • Page 5 WIRING DIAGRAMS CHANNELS CONNECTORS CHANNELS CONNECTO HS45...
  • Page 6: Installation

    CAUTION 8a) For end of shaft applications using the clamping collar system, Be careful not to damage clamping fingers of hollow place the HS45 at least 2” onto the shaft. (For larger bore shafts shaft during handling. Do not tighten clamping collar 1”...
  • Page 7: Troubleshooting

    Attach the new connector header to the encoder using the (4) M5 screws. Tighten to 30 in-lbs [3.4n-m]. Be sure the ribbon connector fits in the open pocket under the header and is not PHASE A crushed or pinched by the connector header. TO CHANGE BORE SIZE INSERT: Remove electrical power.
  • Page 8: Minimum Distance

    TETHER OPTION: D,F TETHER OPTIONS: G, P, T, U 19.69 [500mm] MAXIMUM DISTANCE USE 5mm HEX TORQUE TO 2.76 [70mm] 65 IN-LBS. [7.5 N-M] MINIMUM DISTANCE 0.28 [7mm] MAX. THICKNESS FOR THRU HOLE MOUNTING ±1.50 [38mm] OFFSET FOR 12 IN. [305MM] ROD END CENTERS TORQUE TO 65 IN-LBS.
  • Page 9 TETHER OPTION: Y TANDEM MOUNT Spacer Ring Outboard Tandem Bracket Inboard Tandem Bracket Apply tether kit (any style) to inboard encoder to tether motor. Refer to prior tether options for dimensions and assembly instructions. NOTE Do not use tandem bracket assembly to tether the encoder to the motor.
  • Page 10 CLAMP STYLE SHOWN: SINGLE OUTPUT, 1” BORE, INDUSTRIAL CONNECTOR, 4.5” C-FACE TETHER SHAFT ENGAGEMENT: Minimum: 5/8”-7/8” bore 2” [51mm] 16-20mm bore 51mm 1”- 1 1/8” bore 1.75” [45mm] 25-30mm bore 45mm with overspeed switch 2.65” [68mm] Maximum (With Cover or Overspeed): All bore sizes 2.70”...
  • Page 11 CLAMP STYLE SHOWN: DUAL OUTPUT, 5/8” BORE, 10 PIN MS CONNECTORS, 8.5” C-FACE TETHER SHAFT ENGAGEMENT: Minimum: 5/8”-7/8” bore 2” [51mm] 16-20mm bore 51mm 1”- 1 1/8” bore 1.75” [45mm] 25-30mm bore 45mm with overspeed switch 2.65” [68mm] Maximum (With Cover or Overspeed): All bore sizes 2.70”...
  • Page 12 16mm CENTER BOLT STYLE SHOWN: SINGLE OUTPUT, CONDUIT BOX, ANTI-ROTATION ARM OPTION “P” SHAFT ENGAGEMENT: Minimum: 1.73” [44mm] Maximum: 2.09” [53mm] Features and specifications subject to change without notice. Avtron standard warranty applies. All dimensions are in inches [mm]. HS45...
  • Page 13 17mm CENTER BOLT STYLE SHOWN: SINGLE OUTPUT, M23 CONNECTOR, ANTI- ROTATION ARM OPTION “P” SHAFT ENGAGEMENT: 20mm +/-0.1mm Shaft shall be 17mm diameter with 10:1 taper Features and specifications subject to change without notice. Avtron standard warranty applies. All dimensions are in inches [mm]. HS45...
  • Page 14 HS45 WITH OVERSPEED SWITCH SHOWN: 16MM CENTER-BOLT MOUNT, SINGLE OUTPUT, M23 INDUSTRIAL CONNECTOR SHAFT ENGAGEMENT: Clamp Style: Minimum: 2.65” [68mm] Maximum: 2.70” [68.6mm] 17mm Center-Bolt Style 20mm +/-0.1mm Shaft shall be 17mm diameter with 10:1 taper 16mm Center-Bolt Style Minimum: 1.73”...

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