Summary of Contents for Lütze LOCC-Box-GWPN 0-6457
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Automation solutions Operating Instructions EtherCAT-Gateway 716456 Description of EtherCAT-Gateway in combination with LOCC-Box-Net 716410 and 716411. Version 1.1...
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Operating Instructions EtherCAT-Gateway This Operating Instruction is an integral part of the device and contains important information about safety and how to operate the unit. Before using the unit, carefully read this Operating Instruction in order to rule out possible dangers and damage, and to guarantee correct use. This document and the information contained herein were prepared with reasonable diligence.
Operating Instructions EtherCAT-Gateway 1 General information Explanation of symbols The operating instructions contain safety information, which is characterized by a signal word in combination with a certain colour. The combination stands for the respective warning level. The information highlights possible dangers and gives instructions on how to avoid them. Indicates a dangerous situation, which can lead to death or serious injuries if not observed.
Operating Instructions EtherCAT-Gateway Safety Instructions 1.4.1 Content of the Operating Instruction The Operating Instruction must be read before starting to work on or with the device and observed accordingly. This applies to all persons who come into contact with the device. Trained personnel and specialists, in particular electricians, who have already worked with similar devices must also read and understand these instructions.
Operating Instructions EtherCAT-Gateway 2 Gateway – EtherCAT, 716456 The LOCC-Box-Net Interface (Gateway) is an electronic component used to distribute and implement the data and messages of the serial LOCC-Box-Net interface (LOCCbus) to 2 further communication interfaces such as USB and EtherCat. General 2.1.1 Explanation...
Operating Instructions EtherCAT-Gateway 2.1.3 Function and displays Function Description Communication connection, 1 wire bus, LOCCbus not contacted Power-M 0V - Connection for the internal supply of the gateway Power-P DC 12/24V - Connection for the internal supply of the gateway Connection: Cage clamps, plugs Displays Function...
Operating Instructions EtherCAT-Gateway 2.1.6 Operating system, interface STM32F103C8T6 Operating System Free-RTOS Driver ESD EtherCAT Slave Stack Firmware update via USB with configuration program LOCC-PADS Type EtherCAT Slave Controller Beckhoff ET1100 Galvanic isolation Transmitter Description IN and OUT, RJ45 female connector with LED status display 2.1.7 Mounting Ethercat-Gateway 716456_110_HB_EN.Docx...
Operating Instructions EtherCAT-Gateway Installation 2.2.1 Principle design 1. Supply the gateway and all LOCC-Box-Net modules with DC 12/24V operating voltage. 2. Connect all “COM“ connections of the modules with the “C“ connection (Pin1) of the gateway. The jumper combs stated in the accessories are suitable for this. See section 5 Accessories. 3.
Operating Instructions EtherCAT-Gateway Pads See Operating Instruction 'LOCC-Box-Net_x.xx_HB_DE' Communication with EtherCAT EtherCAT follows the Ethernet standard (acc. to IEEE 802.3) to 100%, works in full duplex and supports the industrial Ethernet with a transfer rate of 100 Mbit/s (Fast Ethernet). The device satisfies the EtherCAT standards ETG.1000x S ( R ) V1.0.2 with x = 2..6, ETG.1300 S ( R ) V1.0.3 and ETG.2000 S ( R ) V1.0.2 EtherCAT is IEC, ISO and SEMI standard: (IEC 61158, IEC 61784, ISO 15745, SEMI E54.20)
Operating Instructions EtherCAT-Gateway Protocol Data Unit EtherCAT device state “Pre-Operational” PreOp EtherCAT device state “Safe-Operational” SafeOp SyncMan, Synchronization Manager UDINT unsigned double word integer (4 Byte) UINT unsigned integer (2 Byte) USINT unsigned short integer (1 Byte) Universal Serial Bus Working Counter Data field within an EtherCAT PDU used for error detection, see...
Operating Instructions EtherCAT-Gateway Revision number Serial number 1600 RxPDO1 Record 1A00 TxPDO1 Record 1C00 SM Type Array 1C12 PDO assignment Array 1C13 PDO assignment Array r = just read 2.4.6 Manufacturer Specific Area index Sub- Name Data Example Index type Type 1 chapter Type 3...
Operating Instructions EtherCAT-Gateway r = ready only, r/w = read and write, w = write Sub-Index = Node number of the connected LOCC-Box 2.4.7 Standardized Profile Area index Name Data Example type chapter 6000 Module status ON / OFF - Byte-wise uint 8 2.4.10.28 2.4.8...
Operating Instructions EtherCAT-Gateway 2.4.9 Process image One I/O module is used for each connected LOCC-Box-Net. There are two types: - LOCC-Box-State with 1 byte input - LOCC-Box-Mode with 1 byte output Input byte The module state of the connected LOCC-Box-Net is shown in the input byte (state). The module state corresponds to the index 0x2010 (chapter 2.4.10.1) and is updated in cycles by the control system.
Operating Instructions EtherCAT-Gateway Type 1 Type 3 1008 Device name String LOCC-Box-GWEC 2.4.10.3 Hardware version (1009 index Name Data type Default value Type 1 Type 3 1009 Hardware version String e.g. 1.0 2.4.10.4 Software version (100A index Name Data type Default value Type 1 Type 3...
Operating Instructions EtherCAT-Gateway Example: Type 1 The read value is converted into a decimal value. 00 00 00 01 2.4.10.7 Module state (2010 index Name Data type Default Type 1 Type 3 2010 Module state USINT 00 - Delivery state The read value states the module state and must be converted into a binary value.
Operating Instructions EtherCAT-Gateway 2.4.10.9 Output voltage (2100 index name Data type Default Type 1 Type 3 2100 Output voltage UINT The value contains the sum of all available output voltage. The read value is converted into a decimal value. The maximum measured value is 1024 and corresponds to 39V.
Operating Instructions EtherCAT-Gateway 00 00 00 1F = decimal = 31 31 x 32.75A Current = = 0.99A 1024 2.4.10.12 Characteristic curve setting (210A index name Data type Default Type 1 Type 3 210A Characteristic curve setting UINT This object delivers the current parameters of the set characteristic line. Example: read value: 1F EA (binary) 0 0 0 0 0 0 0 0...
Operating Instructions EtherCAT-Gateway 2.4.10.14 Serial number (2201 index name Data type Default Type 1 Type 3 2201 Serial number: UDINT This object delivers the serial number of the LOCC-Box. The read value is converted into a decimal value. Example: 00 01 E1 EF = decimal = 123375 2.4.10.15 LOCC-Box counter 'Operating voltage ON' (2202 index...
Operating Instructions EtherCAT-Gateway 2.4.10.18 LOCC-Box counter 'Triggered' (2205 index name Data type Default Type 1 Type 3 2205 LOCC-Box counter 'Triggered' UDINT The object delivers the number stating how often the LOCC-Box was triggered due to an overload or short-circuit The read value is converted into a decimal value.
Operating Instructions EtherCAT-Gateway 2.4.10.20 LOCC-Box settings (2208 index Name Data type Default Type 1 Type 3 2208 LOCC-Box settings: USINT 0000 0001 Incorrect settings can lead to unwanted functions of the LOCC-Box-Net This index facilitates configuration of the reporting output, remote input and activation behaviour.
Operating Instructions EtherCAT-Gateway 2.4.10.21 (2209 Setting current range, (I) index Name Data type Default Type 1 Type 3 2209 Setting current range, (I) USINT 1 - Delivery state This index serves to set the required current range for type 3. this type does not have any rotary switches and can only be set via the bus and LOCC-Pads.
Operating Instructions EtherCAT-Gateway Type 1 Type 3 2801 Query 'Status node number' UINT Serves to analyze the LOCC bus. Shows whether all connected modules have a valid node number. 2 bytes are queried which are interpreted as follows: XX YY Number of Modules with a valid node number (>0) 00: Modules with invalid node number (0) available 01: Modules all have a valid node number (>0)
Operating Instructions EtherCAT-Gateway - if all mode numbers are issued, the index 2801 returns e.g. 0107 . (01 = Modules all have a valid node number, 07 = there are 7 modules) It is possible to write double node numbers. If the issue of a node number is triggered but no button is pressed, the command is stopped after 1 minute.
Operating Instructions EtherCAT-Gateway 2.4.10.28 (6000 Module status ON / OFF index Name Data type Default Type 1 Type 3 6000 Module status ON / OFF USINT The read value returns the module state ON / OFF of the connected LOCC-Box-Net modules byte by byte.
Operating Instructions EtherCAT-Gateway Technical specifications General data Nominal voltage DC 12/24V Operation temperature range DC 10 - 32 V Rated current max. 55mA Reverse voltage protection Connection type Cage clamps Case material PA 6.6 (UL 94 V0) Assembly Snaps on to TS 35 (acc. to EN 50022) Protection class IP 20 Installation position...
Operating Instructions EtherCAT-Gateway 3 Replacement LOCC-Box-Net without LOCC-Pads It is possible to replace an LOCC-Box-Net in an existing configuration without using the software LOCC-Pads. Requirement is: Only one module can be replaced at a time. The module must be in the delivery state, i.e. it must have the node number 0. There must be bus communication.
Operating Instructions EtherCAT-Gateway 4 Firmware update Introduction Taking the further development of the modules from the LOCC-Box-Net family into account, updates of the firmware in the gateway cannot be ruled out. Download The current software package 'LOCC-Pads' is required for the update. This is available as a free download for registered users at http://www.luetze.de/downloads/software-interface/.
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Operating Instructions EtherCAT-Gateway Please close the LOCC-Pads, disconnect the power supply for approx. 5s and remove the USB cable from the gateway. After connecting the power supply and connecting with the USB cable, the gateway will be recognized as new hardware. In this case, please read chapter 4.5 'Install new hardware', otherwise continue with point 7.
Operating Instructions EtherCAT-Gateway Install new hardware 1. After connecting the power supply, the gateway will be recognized as new hardware 'STM320x- DFU' and/or 'LOCC-Box-GW-EC 716456', however the device driver is not installed automatically. Operating Instruction installation is necessary. 2. The hardware is shown inder 'Other devices' in the device manager.
Operating Instructions EtherCAT-Gateway 5 Accessories for the LOCC-Box system There is an extensive array of accessories for the LOCC-Box system that is summarized in the following table. Accessories Part-No. Type module Supply terminal with cutout for copper rail to 716421 LOCC Box-EKL 7-6421 increase current Distance terminal without contacts...
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Operating Instructions EtherCAT-Gateway Scope of this document This gateway may include software licensed by 3rd parties. The following third party intellectual property (IP) notices are provided to comply with the terms of such licenses. Gateway 716456 Firmware: The firmware of the Gateway use the FreeRTOS operating system which is developed under the terms of the GPL.
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