Blodgett KLS-100E Installation Operation & Maintenance
Kls-e and kps-e series electric tri-leg stationary kettle and electric pedestal stationary kettle
Hide thumbs
Also See for KLS-100E:
- Parts list (11 pages) ,
- Specifications (2 pages) ,
- Installation & operation manual (25 pages)
Table of Contents
Advertisement
Quick Links
KLS-E and KPS-E Series
ELECTRIC TRI-LEG STATIONARY KETTLE AND
ELECTRIC PEDESTAL STATIONARY KETTLE
INSTALLATION – OPERATION – MAINTENANCE
BLODGETT OVEN COMPANY
www.blodgett.com
44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone (800) 331-5842, (802) 860-3700 Fax: (802) 864-0183
1
S00050 Rev B (12/05)
Advertisement
Table of Contents
Related Manuals for Blodgett KLS-100E
Summary of Contents for Blodgett KLS-100E
- Page 1 KLS-E and KPS-E Series ELECTRIC TRI-LEG STATIONARY KETTLE AND ELECTRIC PEDESTAL STATIONARY KETTLE INSTALLATION – OPERATION – MAINTENANCE BLODGETT OVEN COMPANY www.blodgett.com 44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone (800) 331-5842, (802) 860-3700 Fax: (802) 864-0183 S00050 Rev B (12/05)
- Page 2 IMPORTANT NOTES FOR INSTALLATION AND OPERATION It is recommended that this manual be read thoroughly and that all instructions be followed carefully. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
-
Page 3: Table Of Contents
DESCRIPTION Service Connections... 4 Installation Instructions ... 6 Operation Instructions... 9 Cleaning Instructions ... 11 Maintenance & Troubleshooting ... 14 APPENDIX A Material Data Safety Sheet... 17 TABLE OF CONTENTS PAGE... -
Page 4: Service Connections
1.0 SERVICE CONNECTIONS Models: KLS-20E, KLS-30E, KLS-40E, KLS-60E, KLS-80E and KLS-100E tri-leg stationary kettles ELECTRICAL CONNECTION TO BE AS SPECIFIED ON DATA PLATE Available kW MODEL STD. OPT. KLS-20E KLS-30E KLS-40E 24, 33 KLS-60E 24, 33 KLS-80E KLS-100E UNITS MODEL CAPACITY 20 U.S. - Page 5 1.0 SERVICE CONNECTIONS (CONTINUED) Models: KPS-20E, KPS-30E, KPS-40E, KPS-60E, KPS-80E and KPS-100E pedestal base stationary kettles...
-
Page 6: Installation Instructions
2.0 INSTALLATION INSTRUCTIONS UNPACKING Immediately after unpacking, check for possible shipping damage. If the kettle is found to be damaged, save the packaging material and contact the carrier within 15 days of delivery. Before installing, verify that the electrical service agrees with the specifications on the rating plate located on the right side of the tilt console. -
Page 7: Electrical Connections
National Fire Protection Association, Batterymarch Park, Quincy, MA, 02269. DESCRIPTION All electrically powered kettles described and referred to in this manual are pressure vessels of a double-wall construction forming a sealed jacket (chamber) enveloping the lower two thirds of the kettle bowl surface. - Page 8 The heating elements are thermostatically dial controlled to provide precise temperatures throughout the range from slow simmer to rolling boil. All stationary kettles are intended to be permanently floor mounted on legs with adjustable flanged feet (KLS-E models) or pedestals (KLP-E models).
-
Page 9: Functioning Mode
40 US gallons. FUNCTIONING MODE All electrically powered self steam generating kettles consist of a jacket charged with a solution of water and antifreeze sufficient to completely immerse and protect replaceable electric heating elements. -
Page 10: Operation Instructions
OPERATION INSTRUCTIONS WARNING: The kettle and its parts are hot. Use care when operating, cleaning and servicing the kettle. 1. Ensure that the external electrical service to kettle is on. 2. Check pressure gauge for correct cold kettle reading. Reading should be in the green area of the gauge indicating 25 - 30 In. -
Page 11: Cleaning Instructions
4.0 CLEANING INSTRUCTIONS CAUTION: Do not use cleaning agents that are corrosive. WARNING: Disconnect the power supply to the appliance before cleaning or servicing. WARNING: Never spray water into electric controls or components! CAUTION: The equipment and its parts are hot. Use care when operating, cleaning and servicing. -
Page 12: What To Do If Surface Rust Appears
2. Replace the valve stem assembly and turn the hex nut until snug. Rinse the kettle with clean warm water. 3. Leave the draw-off valve open when the kettle is not in use. DAIRY DRAW-OFF VALVE CLEANING 1. Remove the plug by first removing the handle, then turn the plug to line up with the pin and pull with both hands. -
Page 13: Stainless Steel
equipment could be adversely affected. STAINLESS STEEL To remove normal dirt, grease or product residue from stainless steel, use ordinary soap and water (with or without detergent) applied with a sponge or cloth. Dry thoroughly with a clean cloth. Never use vinegar or any other corrosive cleaner. To remove grease and food splatters or condensed vapors that have baked on the equipment, apply cleanser to a damp cloth or sponge and rub cleanser on the metal in the direction of the polishing lines. -
Page 14: Maintenance & Troubleshooting
5.0 MAINTENANCE & TROUBLESHOOTING GENERAL MAINTENANCE No general maintenance is required other than adhering to the Cleaning Procedure instructions. TROUBLESHOOTING LOW WATER LEVEL Proper water level must be maintained within the jacket for the kettle to operate. Depletion of water may occur from excessive opening of or leakage through the safety relief valve. If water is below required operating level, either initially at start-up or during use, the kettle will automatically shut off, and the LOW WATER signal light will come on. - Page 15 (i.e. setting of ‘10'), then eventually the kettle should read its maximum temperature (290ºF) in the jacket and a corresponding pressure reading of approximately 40 p.s.i. should be evident on the Pressure Gauge (on kettles rated at 50 p.s.i.). Finally, when the kettle is turned ON and Thermostat Knob dialed, check that the Contactors are being energized and power is being made available to the heating elements.
-
Page 16: Venting Instruction
VENTING INSTRUCTION Check vacuum/pressure gauge when the kettle is cold. Gauge should be in the green vacuum zone. If not, air must be vented (removed) for proper heating. Use the following procedures to vent air. 1. With the kettle empty, place power switch in ON position. 2. -
Page 17: Material Safety Data Sheet
APPENDIX ‘A’ PREPARATION INFORMATION: Prepared for use in Canada by: 1. CHEMICAL PRODUCT AND COMPANY IDENTIFICATION IN CASE OF EMERGENCY: Product:: DOWFROST* HD HEAT TRANSFER FLUID, DYED Product Code: 04632 Effective Date: 2/20/01 DOW CHEMICAL CANADA INC. P.O. Box 1012 Sarnia, Ontario, N7T 7K7 Prepared for use in Canada by the E H &... - Page 18 HAZARDS IDENTIFICATION EMERGENCY OVERVIEW Clear yellow liquid. Odourless. Avoid temperatures above 450 F, 232 POTENTIAL HEALTH EFFECTS (See Section 11 for toxicological data.) EYE: May cause slight transient (temporary) eye irritation. Corneal injury is unlikely. Mists may cause eye irritation. SKIN CONTACT: Prolonged contact is essentially nonirritating to skin.
-
Page 19: First Aid
4. FIRST AID EYES: Flush eyes with plenty of water. SKIN: Wash off in flowing water or shower. INGESTION: No adverse effects anticipated by this route of exposure incidental to proper industrial handling. INHALATION: Remove to fresh air if effects occur. Consult a physician. NOTE TO PHYSICIAN: No specific antidote. -
Page 20: Personal Protective Equipment
AFFF) or protein foams may function, but much less effectively. Do not use direct water stream. May spread fire. MEDIA TO BE AVOIDED: Do not use direct water stream. FIRE FIGHTING INSTRUCTIONS: Keep people away. Isolate fire area and deny unnecessary entry. -
Page 21: Stability And Reactivity
SKIN PROTECTION: Use gloves impervious to this material. RESPIRATORY PROTECTION: Atmospheric levels should be maintained below the exposure guideline. When respiratory protection is required for certain operations, use an approved air- purifying respirator. In misty atmospheres, use an approved mist respirator. EXPOSURE GUIDELINES: Propylene glycol: AIHA WEEL is 50 ppm total, 10 mg/m3 aerosol only. -
Page 22: Transport Information
MUTAGENICITY: In vitro mutagenicity studies were negative. Animal mutagenicity studies were negative. ECOLOGICAL INFORMATION (For detailed Ecological data, write or call the address or non-emergency number shown in Section 1.) ENVIRONMENTAL FATE MOVEMENT & PARTITIONING: Based largely or completely on data for major component(s). Bioconcentration potential is low (BCF less than 100 or Log Pow less than 3). -
Page 23: Regulatory Information
transportation regulations, product shipping papers, or your Dow representative. * or (R) indicates a trademark of The Dow Chemical Company. 15. REGULATORY INFORMATION (Not meant to be all-inclusive – selected regulations represented). NOTICE: The information herein is presented in good faith and believed to be accurate as of the effective date shown above. - Page 24 U.S. REGULATIONS SARA 313 INFORMATION: To the best of our knowledge, this product contains no chemical subject to SARA Title III Section 313 supplier notification requirements. SARA HAZARD CATEGORY: This product has been reviewed according to the EPA “Hazard Categories” promulgated under Sections 311 and 312 of the Superfund Amendment and Reauthorization Act of 1986 (SARA Title III) and is considered, under applicable definitions, to meet the following categories: Not to have met any hazard category.
-
Page 25: Canadian Regulations
CANADIAN REGULATIONS WHMIS INFORMATION: The Canadian Workplace Hazardous Materials Information System (WHMIS) Classification for this product is: This product is not a “Controlled Product” under WHMIS. CANADIAN ENVIRONMENTAL PROTECTION ACT (CEPA) This product contains one or more substances which are not listed on the Canadian Domestic Substances List (DSL).
Need help?
Do you have a question about the KLS-100E and is the answer not in the manual?
Questions and answers