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KLS-DS and KPS-DS Series
DIRECT STEAM TRI-LEG STATIONARY KETTLE AND
DIRECT STEAM PEDESTAL STATIONARY KETTLE
INSTALLATION – OPERATION – MAINTENANCE
BLODGETT OVEN COMPANY
www.blodgett.com
44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone (800) 331-5842, (802) 860-3700 Fax: (802) 864-0183
1
S00055 Rev B (10/04)
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Summary of Contents for Blodgett KLS-100DS
- Page 1 KLS-DS and KPS-DS Series DIRECT STEAM TRI-LEG STATIONARY KETTLE AND DIRECT STEAM PEDESTAL STATIONARY KETTLE INSTALLATION – OPERATION – MAINTENANCE BLODGETT OVEN COMPANY www.blodgett.com 44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone (800) 331-5842, (802) 860-3700 Fax: (802) 864-0183 S00055 Rev B (10/04)
- Page 2 IMPORTANT NOTES FOR INSTALLATION AND OPERATION It is recommended that this manual be read thoroughly and that all instructions be followed carefully. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
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Page 3: Table Of Contents
DESCRIPTION Installation and Service Connections Installation Instructions Introduction Operating Instructions Cleaning Procedures Troubleshooting Maintenance TABLE OF CONTENTS PAGE... -
Page 4: Installation And Service Connections
227 litres 80 U.S. gal. inches KLS-80DS 303 litres 100 U.S. gal. inches KLS-100DS 379 litres * Pressure reducing valve is required if incoming pressure exceeds 50 PSI(345 kPa). SAFETY RELIEF VALVE 2" VALVE: CLOSED 5.13 [130] OPENED 6.88 [175] 3”... - Page 5 4 HOLES Ø 7/16 [11] FRONT EQUALLY SPACED SPRING ASSIST HINGES ON 60, 80 AND 100 GALLON KETTLES 2-1/2" ON SPRING ASSIST HINGES 7" ON YOKE TYPE HINGES (STANDARD ON 20, 30 AND 40 GALLON KETTLES 16.88 16.88 16.88 16.88 19.63 19.63 Ø K...
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Page 6: Installation Instructions
2.0 INSTALLATION INSTRUCTIONS 1. Select a location to provide drainage directly below the tangent Draw-off Valve. 2. Mark hole locations through flanged adjustable feet on KLS-DS models and through pedestal base on KPS-DS models. Remove kettle. 3. On hole locations marked, drill holes and insert expansion shields to accommodate 5/16" size lag bolts. -
Page 7: Introduction
40 gallons (US). FUNCTIONING MODE Blodgett direct connected steam jacketed kettles consist of a stainless steel bowl and a stainless steel jacket which envelopes two thirds of the lower surface of the bowl thus forming a sealed pressure vessel (chamber) into which steam is introduced by means of a manual control valve. -
Page 8: Operating Instructions
OPERATING INSTRUCTIONS CAUTION: THE APPLIANCE AND ITS PARTS ARE HOT. USE CARE WHEN OPERATING, CLEANING OR SERVICING THE APPLIANCE. OPERATING PROCEDURE 1. Ensure that draw-off valve is closed. 2. Fill kettle with product to desired level. 3. Slowly turn the steam control valve ON to full open position (counter clockwise). 4. -
Page 9: Cleaning Instructions
CLEANING INSTRUCTIONS CAUTION: Do not use cleaning agents that are corrosive. WARNING: Disconnect the power supply to the appliance before cleaning or servicing. WARNING: Never spray water into electric controls or components! CAUTION: The equipment and its parts are hot. Use care when operating, cleaning and servicing. -
Page 10: What To Do If Surface Rust Appears
3. Leave the draw-off valve open when the kettle is not in use. DAIRY DRAW-OFF VALVE CLEANING 1. Remove the plug by first removing the handle, then turn the plug to line up with the pin and pull with both hands. It is important to use both hands because the plug is heavy. 2. -
Page 11: Stainless Steel
STAINLESS STEEL To remove normal dirt, grease or product residue from stainless steel, use ordinary soap and water (with or without detergent) applied with a sponge or cloth. Dry thoroughly with a clean cloth. Never use vinegar or any other corrosive cleaner. To remove grease and food splatters or condensed vapours that have baked on the equipment, apply cleanser to a damp cloth or sponge and rub cleanser on the metal in the direction of the polishing lines. -
Page 12: Troubleshooting Maintenance
6.0 TROUBLESHOOTING MAINTENANCE PREVENTIVE MAINTENANCE No preventive maintenance is required other than adhering to the Cleaning Procedure instructions. DRAW-OFF VALVE LEAKS If a leak occurs through the valve stem, replace the “O” ring. If the leak can be attributed to faulty sealing occurring between the stem disc and valve seat, then this problem may be corrected by cleaning off the dried-on food residue with extremely fine emery cloth. - Page 13 TROUBLESHOOTING MAINTENANCE (continued) VENTING It is recommended that the “optional” steam trap assembly be installed. This should be plumbed to the exit end of the kettle. The thermostatic trap is a mechanical device that closes on high temperature and opens when the temperature drops, allowing the water which formed from condensate to exhaust but retain the steam under pressure.
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