Related Manuals for Bosch Rexroth VDP 92.1
Summary of Contents for Bosch Rexroth VDP 92.1
- Page 1 Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service Rexroth Machine Operator Panel R911320191 Edition 02 VDP 92.1 Project Planning Manual...
- Page 2 120-2100-B387-02/EN 05/07 First English Edition Copyright 2007 Bosch Rexroth AG © Copying this document, giving it to others and the use or communication of the contents thereof without express authority, are forbidden. Offenders are liable for the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design (DIN 34-1).
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Page 3: Table Of Contents
VDP 92.1 Contents Contents System Presentation Brief Description ........................... 1-1 Display ............................1-1 Operating Elements ........................1-1 Using the Machine Operator Panel with Display in Residential Areas ......... 1-1 Commissioning ..........................1-1 Important Directions for Use Appropriate Use..........................2-1 Introduction ..........................2-1 Areas of Use and Application .................... - Page 4 Contents VDP 92.1 Dimensions Housing Dimensions........................5-1 Housing Dimensions of the VDP 92.1, Front and Side View ..........5-1 Housing Dimensions of the VDP 92.1, Rear and Side View ........... 5-2 Installation............................. 5-3 Installation Notes ........................5-3 Mounting Cut-Out ........................5-3 Interfaces View on the Connector Panel .......................
- Page 5 VDP 92.1 Contents Disposal and Environmental Protection Disposal ............................8-1 Products........................... 8-1 Packaging Materials ........................ 8-1 Environmental Protection......................8-1 No Release of Hazardous Substances ................... 8-1 Materials Contained in the Products ..................8-1 Recycling ..........................8-2 List of Figures 10 Service and Support 10-1 10.1 Helpdesk .............................
- Page 6 Contents VDP 92.1 DOK-SUPPL*-VDP*92.1***-PR02-EN-P...
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Page 7: System Presentation
VDP 92.1 System Presentation System Presentation Brief Description The machine operator panel VDP 92.1 is a compact combination consisting of a TFT display and operating elements for the manual machine operation. The VDP 92.1 is a customer-specific development. Display The display of the VDP 92.1 can be connected with the industrial PCs of Rexroth like the IndraControl VSB 40 or the IndraControl VPB 40 via a G4 display interface. - Page 8 System Presentation VDP 92.1 DOK-SUPPL*-VDP*92.1***-PR02-EN-P...
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Page 9: Important Directions For Use
Note: Bosch Rexroth, as manufacturer, is not liable for any damages resulting from inappropriate use. In such cases, the guarantee and the right to payment of damages resulting from inappropriate use are forfeited. -
Page 10: Areas Of Use And Application
This includes, for example, operation under water, in the case of extreme temperature fluctuations or extremely high maximum temperatures, or if • Bosch Rexroth has not specifically released them for that intended purpose. Please note the specifications outlined in the general Safety Guidelines! DOK-SUPPL*-VDP*92.1***-PR02-EN-P... -
Page 11: Safety Instructions For Electric Drives And Controls
If you do not have the user documentation for your equipment, contact your local Bosch Rexroth representative to send this documentation immediately to the person or persons responsible for the safe operation of this equipment. -
Page 12: Hazards By Improper Use
Safety Instructions for Electric Drives and Controls VDP 92.1 Hazards by Improper Use High voltage and high discharge current! Danger to life or severe bodily harm by electric shock! DANGER Dangerous movements! Danger to life, severe bodily harm or material damage by unintentional motor movements! DANGER High electrical voltage due to wrong... -
Page 13: General Information
VDP 92.1 Safety Instructions for Electric Drives and Controls General Information • Bosch Rexroth AG is not liable for damages resulting from failure to observe the warnings provided in this documentation. • Read the operating, maintenance and safety instructions in your language before starting up the machine. -
Page 14: Protection Against Contact With Electrical Parts
Safety Instructions for Electric Drives and Controls VDP 92.1 • Operation is only permitted if the national EMC regulations for the application are met. The instructions for installation in accordance with EMC requirements can be found in the documentation "EMC in Drive and Control Systems". -
Page 15: Protection Against Electric Shock By Protective Low Voltage (Pelv)
VDP 92.1 Safety Instructions for Electric Drives and Controls To be observed with electrical drive and filter components: High electrical voltage on the housing! High leakage current! Danger to life, danger of injury by electric shock! ⇒ Connect the electrical equipment, the housings of all DANGER electrical units and motors permanently with the safety conductor at the ground points before power is... -
Page 16: Protection Against Dangerous Movements
Safety Instructions for Electric Drives and Controls VDP 92.1 Protection Against Dangerous Movements Dangerous movements can be caused by faulty control of the connected motors. Some common examples are: • improper or wrong wiring of cable connections • incorrect operation of the equipment components •... -
Page 17: Protection Against Magnetic And Electromagnetic Fields During Operation And Mounting
VDP 92.1 Safety Instructions for Electric Drives and Controls ⇒ Secure vertical axes against falling or dropping after switching off the motor power by, for example: - mechanically securing the vertical axes - adding an external braking/ arrester/ clamping mechanism - ensuring sufficient equilibration of the vertical axes The standard equipment motor brake or an external brake controlled directly by the drive controller are... -
Page 18: Protection Against Contact With Hot Parts
Safety Instructions for Electric Drives and Controls VDP 92.1 Protection Against Contact with Hot Parts Housing surfaces could be extremely hot! Danger of injury! Danger of burns! ⇒ Do not touch housing surfaces near sources of heat! Danger of burns! CAUTION After switching the equipment off, wait at least ten (10) ⇒... -
Page 19: 3.11 Battery Safety
VDP 92.1 Safety Instructions for Electric Drives and Controls 3.11 Battery Safety Batteries contain reactive chemicals in a solid housing. Inappropriate handling may result in injuries or material damage. Risk of injury by incorrect handling! ⇒ Do not attempt to reactivate discharged batteries by heating or other methods (danger of explosion and cauterization). - Page 20 3-10 Safety Instructions for Electric Drives and Controls VDP 92.1 Notes DOK-SUPPL*-VDP*92.1***-PR02-EN-P...
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Page 21: Technical Data
VDP 92.1 Technical Data Technical Data Front Panel 15" TFT, 1024 x 768 pixels, 256,000 colors Display Operation Traffic white Keypad Surface – Front panel Front panel IP 54 Degree of protection Interface USB connection, cover's degree of protection IP 54 Fig. -
Page 22: Used Standards
Technical Data VDP 92.1 Used Standards The system components of the displays correspond to the following standards: EN Standards Standard Meaning EN 60 204-1 Electrical equipment of machines EN 50 081-2 Basic technical standard, emitted interference (industrial environment) EN 50 082-2 Basic technical standard, noise immunity (industrial environment) EN 60 742... -
Page 23: Wear Parts
(e.g. lubricants in machine tools) which may interact with our controls and drives, it cannot be completely ruled out that any reactions with the materials used by Bosch Rexroth might occur. For that reason, test new lubricants, cleaning agents, etc. for compatibility with our housings / our housing materials before using the particular material concerned. - Page 24 Technical Data VDP 92.1 DOK-SUPPL*-VDP*92.1***-PR02-EN-P...
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Page 25: Dimensions
VDP 92.1 Dimensions Dimensions Housing Dimensions Housing Dimensions of the VDP 92.1, Front and Side View Front-_Seitenansicht.tif Fig. 5-1: Housing dimensions of the VDP 92.1, front and side view DOK-SUPPL*-VDP*92.1***-PR02-EN-P... -
Page 26: Housing Dimensions Of The Vdp 92.1, Rear And Side View
Dimensions VDP 92.1 Housing Dimensions of the VDP 92.1, Rear and Side View Rück-_Seitenansicht.tif Fig. 5-2: Housing dimensions of the VDP 92.1, rear and side view DOK-SUPPL*-VDP*92.1***-PR02-EN-P... -
Page 27: Installation
VDP 92.1 Dimensions Installation Installation Notes When installing the operator panel observe to ensure an ergonomic operation. Additionally, ensure that all moving machine components are in sight of the operator. Avoid installation locations exposed to direct sunlight, as additional heat development can occur. - Page 28 Dimensions VDP 92.1 DOK-SUPPL*-VDP*92.1***-PR02-EN-P...
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Page 29: Interfaces
VDP 92.1 Interfaces Interfaces View on the Connector Panel Anschlüsse.tif Fig. 6-1: Position of the interfaces Description of the Interfaces Designation at Type of connection Type of connector (integrated) Mating connector or cable the housing (from outside) 24 VDC – Power supply Weidmüller male connector Weidmüller female connector (required when using an Y-... -
Page 30: 24 Vdc Power Supply
Interfaces VDP 92.1 24 VDC Power Supply The VDP is provided with the necessary power via the G4 display interface of the industrial PC. Only if connected with IndraControl VPB 40 / IndraControl VSB 40 via an Y-repeater, the VDP has to be provided with 24 V via X13! X13 –... -
Page 31: Usb Interfaces
VDP 92.1 Interfaces USB Interfaces The devices feature two USB interfaces on the connector panel (XUSB1 XUSB – Serial Interfaces for Printer, Scanner and CD-ROM and XUSB2) and one in the front panel (not for devices for the food Drive industry). -
Page 32: G4 Display Interface
Interfaces VDP 92.1 G4 Display Interface The VDP is connected to the industrial PC via the 25-pin G4 display XIPC – GIGASTAR Interface interface (XIPC). Material damage by cable extension! ⇒ The cables must not be plugged together for extension purposes, as this might damage the VDP. Material damage by plugging in/off under CAUTION voltage! -
Page 33: Mouse Interface
VDP 92.1 Interfaces Mouse Interface The mouse interface (XPS2MS) can be connected to an external mouse. The data are transmitted via the G4 display interface to the industrial PC. XPS2MS – PS/2 Mouse Interface PS/2 Mini DIN female connector, 6-pin Cable length: Max. -
Page 34: Connector Panel Of The Profibus Interface
Interfaces VDP 92.1 Connector Panel of the Profibus Interface X2I2 dig. X2I2 dig. X2I21 dig. DP bus address X1S1 24 VDC X7P1 Profibus inputs inputs inputs SD2, SD1 logic and load X81 ext. handwheel X2O1 dig. X2M1 H1 - UL X82 Internal outputs Emergency stop... -
Page 35: Field Bus Interface Profibus Dp (X7P1)
VDP 92.1 Interfaces 6.11 Field Bus Interface PROFIBUS DP (X7P1) Connector X7P1 provides at connection VP 5 V / 100 mA ISO voltage. Do not use any bus terminating resistors, but only a bus load. Thus, the connection of a hand-held terminal or an Optical Link Plug (OLP) [conversion RS485/Opto] is possible. -
Page 36: Digital 24 V Inputs And Outputs (X2|1, X2|2, X2O1)
Interfaces VDP 92.1 6.12 Digital 24 V Inputs and Outputs (X2|1, X2|2, X2O1) The VDP 92.1 assembly provides 16 digital 24 V inputs and 8 digital 24 V outputs. The connectors of the inputs and outputs are on the logic board. Pin Assignment (3 x 8-Pin Weidmüller Connector, 3.5 pin spacing) Connectors Pin Signal... -
Page 37: Characteristics Of Digital Outputs
VDP 92.1 Interfaces Characteristics of Digital Outputs Output type Semiconductor outputs, non-saving; protected, with automatic restart, current- carrying Number of outputs Electrical isolation Yes (to logic supply) Reverse voltage protection Only guaranteed without load connection • Defect of the assembly because of polarity reversal with simultaneous short-circuit of the output lines •... -
Page 38: Connection For External Hand-Held Terminal (X81)
6-10 Interfaces VDP 92.1 6.14 Connection for External Hand-held Terminal (X81) Besides the inputs for the handwheel of the hand-held terminal (A, /A, B, /B) 12 inputs (IN0 – IN11) for the keys of the hand-held terminal are available. The keys are supplied via the "+24 V" supply via connector X81. The "+24 V"... -
Page 39: Connection For Internal Handwheel (X82)
6-11 VDP 92.1 Interfaces Plug-in connector, 24-pin HBA – 072910 D-Sub, 25-pin VDP92.1 X81 Signal Signal Grounding connection, handwheel IN3 (24 V input) IN10 (24 V input) IN11 (24 V input) N.C. N.C. N.C. +24 VDC (24 V supply) +5 V Fig. - Page 40 6-12 Interfaces VDP 92.1 DOK-SUPPL*-VDP*92.1***-PR02-EN-P...
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Page 41: Commissioning
VDP 92.1 Commissioning Commissioning GSD File The GSD file is provided by Satisloh. PROFIBUS DP Address Settings The station address is set with 2 BCD rotary switches S1 and S2 (see figure below) for the station addresses 1-99. Thereby, S1 represents the tens digit and S2 the ones digit of the station address. -
Page 42: Status Displays
Commissioning VDP 92.1 Status Displays The following figure shows the four status displays H1-H4: H1 ("UL") H2 ("DIA") H3 ("RUN") H4 ("BF") Statusanzeige.eps Fig. 7-2: Status displays H1-H4 Light-emitting diode Display Meaning "UI" 24 V supply (connector X10) Green 24 V supply is available Green~ The bus connection is kept in the initialization phase by one or several modules. -
Page 43: System Stop
VDP 92.1 Commissioning Light-emitting diode Display Meaning error "BF" The bus connection is searching the baud rate. Parameterization error (invalid parameterization data) The bus connection has recognized and applied the baud rate. Green: Static display Green~: Slow flashing of the display (0.8 s On / 0.2 s Off) Green~: Fast flashing of the display (0.125 s On / 0.125 s Off) Fig. -
Page 44: Pin Assignment - Digital 24 V Inputs And Outputs
Commissioning VDP 92.1 Pin Assignment – Digital 24 V Inputs and Outputs The digital I/O units are mapped at the field bus in module "16DI, 8DO". PROFIBUS DP Module (GSD File) Format 16DI, 8DO Digital outputs 7-0 BYTE Q6 Q5 Q4 Q3 Q2 Q1 Digital inputs 7-0 BYTE Digital inputs 15-8... -
Page 45: Disposal And Environmental Protection
Furthermore, the products returned for disposal must not contain any undue foreign matter or foreign component. Please send the products free domicile to the following address: Bosch Rexroth AG Electric Drives and Controls Bürgermeister-Dr.-Nebel-Straße 2 D-97816 Lohr am Main Packaging Materials The packaging materials consist of cardboard, wood and polystyrene. -
Page 46: Recycling
Disposal and Environmental Protection VDP 92.1 Recycling Due to their high content of metal most of the product components can be recycled. In order to recycle the metal in the best possible way, the products must be disassembled into individual modules. Metals contained in electric and electronic modules can also be recycled by means of special separation processes. -
Page 47: List Of Figures
VDP 92.1 List of Figures List of Figures Fig. 3-1: Hazard classification (according to ANSI Z535) 3-1 Fig. 4-1: Technical data, front VDP 92.1 4-1 Fig. 4-2: Ambient conditions 4-1 Fig. 4-3: Used standards 4-2 Fig. 4-4: Service life of the backlight 4-3 Fig. - Page 48 List of Figures VDP 92.1 DOK-SUPPL*-VDP*92.1***-PR02-EN-P...
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Page 49: Service And Support
10-1 VDP 92.1 Service and Support Service and Support 10.1 Helpdesk Our service helpdesk at our headquarters in Lohr, Germany, will assist you with all kinds of inquiries. Contact us: • By phone through the Service Call Entry Center Monday to Friday: 7:00 am – 6:00 pm CET +49 (0) 9352 40 50 60 •... - Page 50 10-2 Service and Support VDP 92.1 DOK-SUPPL*-VDP*92.1***-PR02-EN-P...
- Page 52 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 (0)93 52-40-50 60 +49 (0)93 52-40-49 41 service.svc@boschrexroth.de www.boschrexroth.com Printed in Germany R911320191 DOK-SUPPL*-VDP*92.1***-PR02-EN-P...