Gorilla Playsets Playmaker Manual

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*51-1043-T*

51-1043-T

™

play sets

Playmaker

Model: 2401

(BOXES: 2401-1, 2401-2 &

Slide Box)

190 Etowah Industrial Court

Canton, GA 30114

www.gorillaplaysets.com

™

playsets

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Summary of Contents for Gorilla Playsets Playmaker

Page 1 ™ ™ playsets playsets ™ ™ play sets play sets Playmaker Model: 2401 (BOXES: 2401-1, 2401-2 & Slide Box) Copyright © 2018 Gorilla Playsets All Rights Reserved *51-1043-T* 190 Etowah Industrial Court Canton, GA 30114 51-1043-T www.gorillaplaysets.com...
Page 2 Please inspect and inventory all parts immediately upon accepting delivery. Use the inventory pages in the manual to make sure you have received all necessary parts. The quickest method to get any parts that are missing or damaged is to use our “Quick Response Center”...
Page 3 This decision is subject to verification of the defect, which, at Gorilla’s discretion, may be accomplished by submitting photographs or by delivery of the defective part to Gorilla Playsets • 190 Etowah Industrial Ct. • Canton, GA 30114 • 1-800-882-0272 Monday to Friday 9AM-5PM EST. Any warranty claim must include proof of purchase, including the date of purchase.
Page 4 Gorilla shall not be liable for incidental, indirect or consequential damages or injuries that result from building and/or playing on our play sets. Adult supervision is recommended anytime a play set is being used. WEIGHT LIMITS FOR GORILLA PLAYSETS • FORT PLATFORMS: 800 LBS. TOTAL WEIGHT • SWING BELT: 225 LBS.
Page 5 Product registration - PLaYMaKer - ™ Gorilla Playsets manufactures 3 Easy Ways To REgisTER the finest quality products that are designed for outstanding Complete the online registration form at: oPtion 1 http://www.gorillaplaysets.com/register strength and durability. We back our products with unparalleled Fax this completed form to: warranties.
Page 6 THIS PAGE INTENTIONALLY LEFT BLANK...
Page 7 IMPORTANT – PLEASE READ Congratulations! You have just purchase one of the finest residential wooden swing sets available today. As with any wooden product that spends its entire life outside, in varying elements, it is important to know what to expect with your new swing set so that your family can enjoy it for many years.
Page 8 Please review these safety rules regularly with your children. WARNING: Children must NOT use this play set until it has been completely assembled and inspected by an adult to ensure it has been properly installed. Gorilla Playsets 190 Etowah Industrial Court Canton, GA. 30114...
Page 9 Model: 2401 (BOXES: 2401-1, 2401-2 & Slide Box) REV: 3.2.2018...
Page 10 TABLE OF CONTENTS Safety Guidelines………………………………………..……......Page 3-6 Leveling Fort, General Information and Definitions…………………....Pages 6-8 How to Install T-nuts, Board Identification, Predrill Lag Screw Directions and Swing Beam Loading..................Pages 9-13 Site Plan, Required Tool List and Kit Contents..........Pages 14-15 Hardware, Lumber and Accessory Checklists.………………………………..Pages 16-27 Corner Post Layout and Adding T-Nuts to Corner Posts...……..………...…..
Page 11 Safety and Maintenance Tips for Your New Play Set: NOTE: Your children’s safety is our #1 concern. Observing the following statements and warnings reduces the likelihood of serious or fatal injury. Please review these safety rules regularly with your children. •...
Page 12 Safety and Maintenance Tips for Your New Play Set: (continued) Playgrounds should be inspected on a regular basis. If any of the following conditions are noted, they should be removed, corrected, or repaired immediately to prevent injuries. • Hardware that is loose, worn or that has protrusions or projections. •...
Page 13 Play Set Surfacing Recommendations: Below are some of the recommendations that the U.S. Consumer Product Safety Commission (CPSC) offers from its Handbook for Public Playground Safety. The guide can be downloaded in full at https://www.cpsc.gov/s3fs-public/325.pdf 1. Protective Surfacing - Since almost 60% of all injuries are caused by falls to the ground, protective surfacing under and around all playground equipment is the most critical safety factor on playgrounds.
Page 14 2. Fall Zones - A fall zone, covered with a protective surfacing material, is essential under and around equipment where a child might fall. This area should be free of other equipment and obstacles onto which a child might fall. Stationary climbing equipment and slides should have a fall zone extending a Minimum of 6’...
Page 15 General Info to Review Before Installation • Depending on your experience, assembly of the playset can take as little as 6 hours up to 24 hours, depending on size, after inventory of parts; therefore, we recommend you set aside a full two days for assembly. •...
Page 16 This page is a list of definitions and explanations used throughout our instructions to aid you in the assembly of your play set. Offset Holes- Throughout the installation procedures we will refer to parts with offset holes. This refers to the orientation of the holes on the board. An offset hole is one that is closer to one side than it is the other or in other words, it is not centered on the board.
Page 17 Common Installation Practice Installing T-nuts When installing T-nuts into the wood, use a smooth faced hammer to set the face of the T-nut flush into the wood. Corner Post T-nut Insert the barrel of the T-nut into the predrilled hole. Using a smooth faced hammer, drive the T-nut until the face of the T-nut is flush to the wood.
Page 18 HOW A T-NUT WORKS THE FIRST STEP IN OUR ASSEMBLY INSTRUCTIONS IS TO INSERT T-NUTS INTO THE CORNER POSTS. A T-NUT IS A FASTENER WHICH IS THREADED ON THE INSIDE AND IT FUNCTIONS JUST LIKE A STANDARD HEX NUT. YOU INSERT THE T-NUTS INTO THE PREDRILLED HOLES IN THE CORNER POSTS.
Page 19 BOARD IDENTIFICATION 1. On the end of each board there should be a small white tag that is stapled or stuck into place. Remove the staples and/or tag after the board is installed. 2. This white identifcation tag displays the thickness, width, length and an abbreviated description of the part.
Page 20 PRE-DRILL LAG SCREW DIRECTIONS Pre-drilling holes for lag screws will make it easier to drive the screws in by hand. "Jobber" length drill bits are available in sizes that are longer than standard drill bits and those are ideal for the job. When using the drill bit you will have to "spot" drill the post and then remove the board you are attaching to finish drilling the hole.
Page 21 SWING BEAM LOADING Weight Limits for Accessories: The weight limit for a Swing Belt is 225 lbs. (Although 150lbs is the maximum recommended swinging weight capacity for the swing position.) The weight limit for a Trapeze Bar is 125 lbs. Maximum Allowable swinging weight for a three position swing: 1) The maximum allowable swinging weight at each Swing Belt position is 150 lbs.
Page 22 Please familiarize yourself with the manual, parts/components and general construction process of your new playset before getting started. SITE PLAN: 14'- 4 " " 4'-0" 8'-0" DECK 3'-1 " 1'-7 " Swing Belts (2) 3'-0" 8'-8 " DECK 12'-5 3/8" Rock Wall 1'-7 2 "...
Page 23 REQUIRED TOOL LIST: ___ Standard or Cordless Drill w/ Phillips Bit (#2 square bit provided) ___ Drill Bits 1/8”, 3/8”, 9/64”, 11/64” ___ ½” Wrench and Socket ___ ½” Deep Well Socket ___ 9/16” Deep Well Socket ___ 9/16” Wrench and Socket ___ Level ___ Tape Measure ___ Extension Cord (if using standard drill)
Page 24 # 8 X 1" 11-0077 W O O D SC REW # 14 X 1-1/ 4" 2401 HA RDW A RE Q TY: 8 PA N HEA D PA G E 1 O F 2 SC REW 9/ 16/ 2015 JH Q TY: 3 # 8 X 1-1/ 4"...
Page 25 3/ 8 x 3-1/ 2" 3/ 8 x 2-1/ 2" 5/ 16 x 3-1/ 2" LA G SC REW LA G SC REW LA G SC REW 11-0077 Q TY: 4 Q TY: 8 Q TY: 12 2401 HA RDW A RE PA G E 2 O F 2 9/ 16/ 2015 JH # 2 SQ UA RE...
Page 26 PIC TURE DESC RIPTIO N Q TY. 1 X 4 X 9" C O NNEC TO R BO A RD 1 - 4 - 1 9 0 0 - C B 1 X 4 X 11" W A LL PA NEL BO A RD 3 1 - 4 - 1 1 0 0 - W PB3 1 X 4 X 19"...
Page 27 PIC TURE DESC RIPTIO N Q TY. 5/ 4 X 3 X 41-7/ 8" DEC K SPA C ER 1 2 5 - 3 - 4 1 8 8 - DS 5/ 4 X 4 X 23-7/ 8" RO C K W A LL TO P 1 2 5 - 4 - 2 3 8 8 - RW T 5/ 4 X 5 X 48"...
Page 28 PIC TURE DESC RIPTIO N Q TY. 5/ 4 X 6 X 26-3/ 4" PA NEL SLA T 1 2 5 - 6 - 2 6 7 5 - PS 5/ 4 X 6 X 28" PA NEL SLA T 1 2 5 - 6 - 2 8 0 0 - PS 2 X 4 X 13"...
Page 29 PIC TURE DESC RIPTIO N Q TY. 2 X 4 X 36" STRING ER 2 - 4 - 3 6 0 0 - S 2 X 4 X 36" TA RP BO A RD 2 - 4 - 3 6 0 0 - TB 2 X 4 X 36"...
Page 30 PIC TURE DESC RIPTIO N Q TY. 2 X 4 X 58" C RO SS MEMBER 2 - 4 - 5 8 0 0 - C M 2 X 6 X 13-5/ 8" 2 - 6 - 1 3 6 3 - S 2 X 6 X 36"...
Page 31 PIC TURE DESC RIPTIO N Q TY. 3 X 3 X 96" C O RNER PO ST 2 3 - 3 - 9 6 0 0 - C P2 3 X 3 X 96" C O RNER PO ST 3 3 - 3 - 9 6 0 0 - C P3 3 X 3 X 96"...
Page 32 PIC TURE DESC RIPTIO N Q TY. LO O NEY PERISC O PE 07- 0021 LO O NEY TELESC O PE 07- 0020 C RO W N 07- 0019 FLA G KIT 09- 1014...
Page 33 PIC TURE DESC RIPTIO N Q TY. STEERING W HEEL 07- 0004 SW ING W / C HA INS 04- 0002 TRA PEZE BA R W / C HA INS 04- 0006 TIC TA C TO E (UNA SSEMBLED) 07- 0010 (NO T SHO W N) MA NUFA C TURER NA ME PLA TE...
Page 34 PIC TURE DESC RIPTIO N Q TY. TA RP 05- 0014 A -FRA ME SW ING LEG BRA C KET 11- 5010 SW ING PLA TE 11- 5002 C HA LKBO A RD 07- 0018 G RO UND STA KE (PA IR) 07- 0016- P...
Page 35 PIC TURE DESC RIPTIO N Q TY. C LIMBING RO C K (5 RO C KS A RE IN O NE BA G ) RO C KS 07- 0008 PLA STIC DO RMER W INDO W 07- 0029- G IRO N DUC TILE SW ING HA NG ER...
Page 36 STEP 1: C O RNER PO ST LA YO UT 1: THIS STEP IS C RITIC A L TO BUILDING THE FO RT PRO PERLY. IF A NY M ISTA KES A RE M A DE HERE, YO U W ILL NEED TO DIS-A SSEM BLE A ND THE RE-A SSEM BLE TO M A KE YO UR C O RREC TIO NS.
Page 37 STEP 2: INSERTING T-NUTS INTO C O RNER PO STS 1: USE A HA MMER TO SEA T THE T-NUTS A FTER INSERTING THEM INTO THE HO LES SHO W N IN THE DIA G RA M BELO W . 2: THE BA RREL O F THE T-NUT SHO ULD G O IN THE HO LE FIRST.
Page 38 STEP 3: A TTA C HING SA NDBO X A ND RO PE SUPPO RT 1: THE 2 X 6 X 36" END SA NDBO X BO A RD (W ITH FO UR PRE-DRILLED HO LES) A TTA C HES TO THE BO TTO M O F THE RIG HTSIDE C O RNER PO STS W ITH 4"...
Page 39 STEP 4: A TTA C HING END SA NDBO X BO A RD 1: THE 2 X 6 X 75" END SA NDBO X BO A RD (W ITH SIX PRE-DRILLED HO LES) A TTA C HES TO THE BO TTO M O F THE LEFT SIDE C O RNER PO STS W ITH 4"...
Page 40 STEP 5: A TTA C HING THE SA NDBO X BO A RDS 1: THE 2 X 6 X 48" SA NDBO X BO A RDS (O FFSET DO WN) A TTA C H TO THE BO TTO M O F THE FRO NT A ND REA R C O RNER PO STS WITH 4"...
Page 41 STEP 6: A TTA C HING TA RP SUPPO RT BO A RDS 1: THE 2 X 4 X 48" REA R TA RP SUPPO RT BO A RDS (W ITH THE PRE-DRILLED HO LES) A TTA C H TO THE TO P O F THE FRO NT A ND REA R C O RNER PO STS W ITH 4"...
Page 42 STEP 7: A TTA C HING A RC H FA C E BO A RD A ND DEC K SUPPO RTS 1: THE 2 X 6 X 48" A RC H FA C E BO A RD (W ITH FO UR PRE-DRILLED HO LES) A TTA C HES TO THE SET O F HO LES BELO W THE TA RP SUPPO RT BO A RD.
Page 43 STEP 8: A TTA C HING PA NEL BO A RDS 1: THE 2 X 4 X 48" PA NEL BO A RDS (W ITH TW O PRE-DRILLED HO LES) A TTA C H TO THE SET O F HO LES BELO W THE REA R TA RP SUPPO RT BO A RD O N THE REA R O F THE FO RT W ITH 4" HEX BO LTS A ND 5/ 16"...
Page 44 STEP 9: A TTA C HING PA NEL SUPPO RTS A ND SA FETY BO A RD 1: THE 2 X 4 X 36" PA NEL SUPPO RT BO A RD (TO P BO A RD) SHO ULD HA VE THE HO LES O FFSET UP. USE 4" HEX BO LTS A ND 5/ 16"...
Page 45 STEP 10: A TTA C HING FO RT SIDE SUPPO RTS 1: LA Y THE 2 X 4 X 33-1/ 8"" FO RT SIDE SUPPO RTS O N A FLA T SURFA C E W ITH THE A NG LED ENDS O RIENTED THE W A Y THEY W ILL BE INSTA LLED O NTO THE FO RT.
Page 46 STEP 11: A TTA C HING THE DEC K BO A RDS A ND DEC K SPA C ERS 1: THE 5/ 4 X 3 X 41-7/ 8" DEC K SPA C ERS M O UNT BETW EEN THE REA R C O RNER PO STS A ND BETW EEN THE FRO NT C O RNER PO STS FLUSH TO THE EDG ES.
Page 47 STEP 12: A TTA C HING THE STRING ER 1: FIND THE 2 X 4 X 36" STRING ER W ITHO UT HO LES. 2: PLA C E THE STRING ER UNDERNEA TH THE C ENTER O F THE DEC K BO A RDS (USE THE HO LE A T THE C ENTER A S A G UIDE) M A KE SURE THE END O F THE C ENTER DEC K SUPPO RT IS FLUSH W ITH THE DEC K SPA C ER RO UND EDG E.
Page 48 STEP 13: A TTA C HING THE FRO NT FA C E BO A RD 1: THE TO P EDG E O F THE 2 X 4 X 48" FRO NT FA C E BO A RD W ILL BE FLUSH TO THE TO P O F THE DEC K SPA C ER.
Page 49 STEP 14: A TTA C HING THE PA NEL BO A RD 1: THE 2 X 4 X 48" PA NEL BO A RD SHO ULD HA VE THE HO LES O FFSET DO W N. MA KE THE TO P O F THE BO A RD FLUSH W ITH THE BO TTO M O F THE PA NEL BO A RD (TO P) 2: PREDRILL 9/ 64"...
Page 50 STEP 15: A NG LE SUPPO RTS 1: EIG HT 2 X 4 X 13" A NG LE SUPPO RTS A RE M O UNTED UNDER THE DEC K O F THE PLA Y SET TO THE 2 X 4 X 36" DEC K SUPPO RTS, 2 X 4 X 48 FRO NT FA C E BO RD A ND 2 X 4 X 48" PA NEL BO A RD.
Page 51 STEP 16: SW ING BEA M PLA TE 1: LA Y THE SW ING BEA M M O UNT O N A FLA T SURFA C E W ITH THE THREE C O UNTER SUNK C ENTER HO LES FA C ING THE G RO UND, THE C O UNTER SUNK HO LES O N THE ENDS M UST BE FA C ING TO W A RDS YO U.
Page 52 STEP 17: IRO N DUC TILES 1: LINE UP THE HO LES O F THE IRO N DUC TILES WITH THE HO LES IN THE SWING BEA M. 2: FA STEN THE IRO N DUC TILES TO THE SWING BEA M USING 3/ 8" X 7" C A RRIA G E BO LTS WITH TO RQ UE WA SHERS O N TO P O F THE SWING BEA M, A ND 3/ 8"...
Page 53 STEP 18: A TTA C HING THE SW ING BEA M SUPPO RT A ND TRA P A RM 1: THE 4 X 4 X 36" SWING BEA M MO UNT HA S C O UNTER-SUNK HO LES IN THE C ENTER A ND O N THE ENDS.
Page 54 STEP 19: RO C K W A LL 1: FIND TW O 2 X 4 X 50-1/ 2" RO C K W A LL SIDES. 2: PO SITIO N THE RO C K W A LL SIDES SO THA T THE HO LES IN THE BO A RDS A RE BO TH FA C ING THE SA M E W A Y.
Page 55 STEP 20: RO C K W A LL 1: FIND FIVE 5/ 4 X 6 X 23-7/ 8" RO C K W A LL BO A RDS, A ND O NE 5/ 4 X 6 X 23-7/ 8" BO TTO M RO C K W A LL BO A RD(1 HO LE).
Page 56 STEP 21: RO C K W A LL 1: FIND A 5/ 4 X 3 X 23-7/ 8" RO C K W A LL TO P C A P A ND 5/ 4 X 4 X 23-7/ 8" RO C K W A LL TO P. 2: PLA C E THE 5/ 4 X 3 X 23-7/ 8"...
Page 57 STEP 22: RO C K W A LL 1: FA STEN THE 90 G REEN BRA C KET TO THE RO C K W A LL SIDES W ITH 5/ 16 X 1-1/ 2" HEX BO LTS A ND 5/ 16" W A SHERS. 2: DO NO T FULLY TIG HTEN THE HEX BO LTS INTO THE T-NUTS A T THIS TIM E.
Page 58 STEP 23: RO C K W A LL 1: FIND FIVE RO C KS A ND FIFTEEN 1-1/ 4" PA N HEA D SC REW S W ITH W A SHERS. 2: M O UNT THE RO C KS IN A STA G G ERED M A NNER O N THE RO C K W A LL BO A RDS. THREE PA N HEA D SC REW S A ND W A SHERS W ILL SEC URE EA C H RO C K TO THE W A LL.
Page 59 STEP 24: RO C K W A LL 1: PLA C E THE RO C K W A LL INTO PO SITIO N C ENTERED O N THE RIG HT SIDE O N THE FO RT. THE BO TTO M EDG E O F THE G REEN BRA C KETS SHO ULD BE 3/ 4"...
Page 60 STEP 25: A TTA C HING SW ING LEG S TO BRA C KET 1: PLA C E THE 3 X 3 X 96" SW ING LEG S FLUSH TO THE TO P O F THE SW ING LEG BRA C KET. 2: USING THE SW ING LEG BRA C KET A S A TEM PLA TE, DRILL 11/ 64"...
Page 61 STEP 26: MO UNT SWING BEA M TO SWING BEA M LEG S 1: FA STEN THE SWING BEA M TO THE SWING BEA M BRA C KET USING 3/ 8" X 7" C A RRIA G E BO LTS WITH TO RQ UE WA SHERS O N TO P O F THE SWING BEA M, A ND 3/ 8"...
Page 62 STEP 27: MO UNT SWING BEA M TO FO RT A N EXTRA PERSO N IS NEEDED FO R THIS STEP. 1: HA VE O NE PERSO N WA LK THE SWING BEA M O UT TO THE END O N THE FO RT FRO M INSIDE THE FO RT WHILE THE O THER PERSO N C A RRIES THE LEG S.
Page 63 STEP 28: LEVEL SW ING BEA M 1: PLA C E THE LEVEL O N TO P O F THE SW ING BEA M A ND A DJUST THE BEA M LEG S IN O R O UT A S NEEDED TO MA KE THE SW ING BEA M LEVEL. LEVEL...
Page 64 STEP 29: SW ING LEG C RO SS M EM BER 1: PO SITIO N THE 2 X 4 X 58" C RO SS MEMBER A G A INST THE SW ING BEA M LEG S. 2: LEVEL THE C RO SS MEMBER, A ND MA RK THRO UG H THE HO LES O NTO THE LEG S. DRILL A N 11/ 64"...
Page 65 STEP 30: BO TTO M PA NEL BO A RDS 2: PLA C E THE 2 X 4 X 14" BO TTO M PA NEL BO A RD O N TO P O F THE 2 X 4 FRO NT FA C E BO A RD A ND FA STEN TO THE C O RNER PO STS.
Page 66 STEP 31: PA NEL SLA TS 1: FIND EIG HT 5/ 4 X 6 X 28" PA NEL SLA TS A ND FO UR 5/ 4 X 6 X 26-3/ 4" PA NEL SLA TS. 2: INSTA LL THE PA NEL SLA TS A S SHO W N BELO W . SEE DETA ILS BELO W FO R MEA SUREMENTS. 3: A TTA C H THE PA NEL SLA TS TO THE FO RT W ITH 2"...
Page 67 STEP 32: A TTA C HING C ENTER PO STS 1: THE 2 X 4 X 25" C ENTER PO STS W ILL SEC URE TO THE TA RP SUPPO RTS W ITH A 5/ 16" X 2-1/ 2" HEX BO LT, A 5/ 16"...
Page 68 STEP 32A : WINDO W SLA TS THIS STEP W ILL REQ UIRE YO U TO C LIMB O NTO THE DEC K. YO U W ILL NEED TO INSTA LL THE BO A RDS O N THE INSIDE O F THE TA RP SUPPO RT A ND A RC H FA C E BO A RD. 1: PLA C E A 1 X 5 X 19-1/ 4"...
Page 69 STEP 32B: W INDO W S THE W INDO W S W ILL BE INSTA LLED O N THE O UTSIDE O F THE FRO NT O F THE PLA Y SET. 1: REST THE BO TTO M O F EA C H W INDO W O N TO P O F THE A RC H FA C E BO A RD. 2: C ENTER EA C H W INDO W SIDE TO SIDE O VER THE O PENING .
Page 70 STEP 33: TA RP BO A RDS 1: THE 2 X 4 X 36" (C ENTER) TA RP BO A RD W ILL A TTA C H TO THE TO P O F THE TA RP C ENTER PO STS W ITH TW O 2-1/ 2"...
Page 71 STEP 34: SUN 1: PLA C E THE W O O D SUN O N TO P O F THE TA RP SUPPO RTS A ND LEA N IT A G A INST THE TA RP C ENTER PO ST, M A KE SURE IT IS C ENTERED A ND SEC URE W ITH TW O # 8 X 2-1/ 2" W O O D SC REW S. REPEA T O N THE BA C K SIDE O F THE FO RT.
Page 72 STEP 35: TA RP 1: PLA C E THE TA RP A C RO SS THE TA RP BO A RDS W ITH THE HEMS O N THE INSIDE. 2: FA STEN THE O UTSIDE C O RNERS O F THE TA RP TO THE SIDE O F THE TA RP BO A RD FIRST. A TTA C H THE G RO MMETS IN THE TA RP TO THE TA RP BO A RD W ITH # 14 X 1-1/ 4"...
Page 73 STEP 36: RO O F PEA K SUPPO RT 1: PLA C E THE RO O F PEA K SUPPO RT O N TO P O F THE FRO NT TA RP C ENTER PO STS A ND FLUSH W ITH TO P TA RP BO A RD , M A KE SURE IT IS C ENTERED A ND SEC URE W ITH TW O # 8 X 2" W O O D SC REW S.
Page 74 STEP 37: INSTA LLING THE SLIDE 1: PLA C E THE SLIDE IN THE O PENING A T THE FRO NT O F THE FO RT. LA Y THE SLIDE O N THE DEC K W ITH THE LIP EXTENDING O NTO THE DEC K. 2: YO U M A Y PREDRILL 1/ 8"...
Page 75 STEP 38: C LIM BING RO PE 1: THREA D O NE END O F THE 10' RO PE THRO UG H THE HO LE A BO VE THE RO C K W A LL. TIE SEC URE KNO T O N THE INSIDE O F THE TO P PA NEL BO A RD. A DD KNO TS IN RO PE TO A ID IN C LIM BING . SET KNO TS A C C O RDING TO YO UR C HILD'S NEEDS.
Page 76 STEP 39: TIC TA C TO E A SSEM BLY 1: LO C A TE THE 5/ 4 X 3 X 17-1/ 2" TIC TA C TO E M O UNTS. 2: FA STEN THE TIC TA C TO E M O UNTS TO THE G REEN TIC TA C TO E BRA C KETS W ITH THE SHO RT SC REW S PRO VIDED IN THE TIC TA C TO E BO X.
Page 77 STEP 40: M O UNTING TIC TA C TO E PA NEL 1: PLA C E THE TIC TA C TO E PA NEL A SSEM BLY FRO M THE PREVIO US STEP O NTO THE BA C K W A LL. THE LO W ER TIC TA C TO E M O UNT BO A RD SHO ULD BE 4"...
Page 78 STEP 41: STEERING W HEEL 1: PLA C E THE STEERING WHEEL INSERT INSIDE THE STEERING W HEEL. DRILL A N 11/ 64" HO LE 2" DEEP INTO THE END O F THE SWING BEA M. 2: USE THE HA RDW A RE INC LUDED W ITH THE STEERING WHEEL TO MO UNT THE STEERING WHEEL TO THE END O F THE SW ING BEA M.
Page 79 STEP 42: FLA G KITS 1: INSTA LL THE FLA G KITS O N THE C O RNER PO STS A T THE FRO NT O F THE FO RT. A TTA C H THE FLA G KITS W ITH THE HA RDW A RE PRO VIDED. FLA G DETA IL A SC A LE 2 : 13...
Page 80 STEP 43: NA ME PLA TE 1: A TTA C H THE NA ME PLA TE TO THE MIDDLE O F THE SWING BEA M WITH TWO 1-1/ 4" W O O D SC REW S. A TTA C H NA ME PLA TE HERE W ITH TW O 1-1/ 4" W O O D SC REW S.
Page 81 STEP 44: HA NG ING SW ING S 1: LO C A TE TW O SW ING BELTS W ITH C HA INS A TTA C HED. 2: PLA C E A C HA IN LINK O NTO EA C H SW ING HA NG ER HO O K. A DJUST EA C H SW ING UP O R DO W N BY PLA C ING THE C HA IN LINKS HIG HER O NTO THE SW ING HA NG ER HO O K.
Page 82 STEP 45: C HA LKBO A RD 1: A TTA C H C HA LKBO A RD TO THE SLA TS UNDER STEERING W HEEL W ITH 3/ 4" PA N HEA D SC REW S. NO TE: C HA LKBO A RD C O MES W ITH A MA G NETIC C HA LK HO LDER W HIC H W ILL STIC K TO THE C HA LKBO A RD.
Page 83 STEP 46: LO O NEY PERISC O PE THE PERISC O PE W ILL BE M O UNTED O NTO THE REA R PA NEL SLA T TO THE LEFT SIDE O F THE TIC TA C TO E. 1: FA STEN THE U-SHA PED BA SE VERTIC A LLY O N THE REA R SLA T W ITH 1-1/ 4" PHILIPS C O UNTERSUNK HEA D SC REW S PRO VIDED.
Page 84 STEP 47: LO O NEY TELESC O PE 1: FA STEN THE U-SHA PED BA SE O N TO P O F THE TRA PEZE A RM W ITH THE 1-1/ 4" PHILLIPS C O UNTERSUNK HEA D SC REW S PRO VIDED. 2: SLIDE THE BA LL O F THE TELESC O PE INTO THE C HA NNEL O F THE BA SE.
Page 85 STEP 48: G RO UND STA KES 1: PLA C E THE G RO UND STA KES O N THE O UTSIDE O F THE SW ING LEG S A S SHO W N BELO W . HA M M ER A G RO UND STA KE INTO THE EA RTH NEXT TO EA C H SW ING LEG A T A N A NG LE. DO NO T HO LD THE UPPER PO RTIO N O F THE STA KE A FTER THE FIRST C O UPLE O F HITS O R IT M A Y VIBRA TE HA RSHLY A G A INST YO UR HA ND.
Page 86 STEP 49: SA NDBO X SEA TS 1: PLA C E THE 5/ 4 X 6 X 22" SA NDBO X SEA TS O NTO THE TO P O F THE SA NDBO X BO A RDS A S SHO W N BELO W . 2: A TTA C H THE SA NDBO X SEA TS TO THE SA NDBO X BO A RDS W ITH # 8 X 2"...
Page 87 STEP 50: SA FETY HA NDLES 1: LO C A TE THE SA FETY HA NDLE BA G . 2: A DJUST THE SA FETY HA NDLES UP O R DO W N TO SUIT THE NEEDS O F YO UR C HILD. 3: A TTA C H EA C H SA FETY HA NDLE TO THE C O RNER PO ST W ITH TW O PA N HEA D SC REW S A ND TW O W A SHERS PRO VIDED W ITH THE SA FETY HA NDLES.

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2401