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Gorilla Playsets 1801 Manual
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Gorilla Playsets 1801 Manual

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*51-0060-T*
51-0060-T
™
™
play sets
play sets
Outing Deluxe
Model: 1801
(BOXES: 1800-1, 1800-2,
[1801 wood parts in slide box], &
Copyright © 2016 Gorilla Playsets
All Rights Reserved
190 Etowah Industrial Court
Canton, GA 30114
www.gorillaplaysets.com
playsets
playsets
Slide Box)
™
™

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Summary of Contents for Gorilla Playsets 1801

  • Page 1 ™ ™ play sets play sets Outing Deluxe Model: 1801 (BOXES: 1800-1, 1800-2, [1801 wood parts in slide box], & Slide Box) Copyright © 2016 Gorilla Playsets All Rights Reserved *51-0060-T* 190 Etowah Industrial Court Canton, GA 30114 www.gorillaplaysets.com...
  • Page 2 Please inspect and inventory all parts immediately upon accepting delivery. Use the inventory pages in the manual to make sure you have received all necessary parts. The quickest method to get any parts that are missing or damaged is to use our “Quick Response Center”...
  • Page 3 This decision is subject to verification of the defect, which, at Gorilla’s discretion, may be accomplished by submitting photographs or by delivery of the defective part to Gorilla Playsets • 190 Etowah Industrial Ct. • Canton, GA 30114 • 1-800-882-0272 Monday to Friday 9AM-5PM EST. Any warranty claim must include proof of purchase, including the date of purchase.
  • Page 4 Gorilla shall not be liable for incidental, indirect or consequential damages or injuries that result from building and/or playing on our play sets. Adult supervision is recommended anytime a play set is being used. WEIGHT LIMITS FOR GORILLA PLAYSETS • FORT PLATFORMS: 800 LBS. TOTAL WEIGHT • SWING BELT: 225 LBS.
  • Page 5 Warranty registration - outing deluxe - Gorilla Playsets manufactures ™ 3 Easy Ways To REgisTER the finest quality products that Mail this completed form to: are designed for outstanding Fax this completed form to: Gorilla Playsets option 1 strength and durability. We back...
  • Page 6 THIS PAGE INTENTIONALLY LEFT BLANK...
  • Page 7 IMPORTANT – PLEASE READ Congratulations! You have just purchase one of the finest residential wooden swing sets available today. As with any wooden product that spends its entire life outside, in varying elements, it is important to know what to expect with your new swing set so that your family can enjoy it for many years.
  • Page 8 Please review these safety rules regularly with your children. WARNING: Children must NOT use this play set until it has been completely assembled and inspected by an adult to ensure it has been properly installed. Gorilla Playsets 190 Etowah Industrial Court Canton, GA. 30114...
  • Page 9 Model: 1801 (BOXES: 1800-1, 1800-2, [1801 wood parts in slide box] & Slide Box) REV : 11.5.2015 (A)
  • Page 10 Attaching Front Arch Board, Stringers, and Climbing Rope……....Steps 33-35 Flag Kits………………………………………………………………………………..Step 36 Attaching Accessories and Ground Stakes……………..…………………….. Steps 37-40 Attaching Safety Board..................Step 41 Attaching Logo Plate..................... Step 42 Attaching Window Boards (1801)................Step 43 Attaching Windows....................Step 44 PLEASE READ OWNER’S MANUAL CAREFULLY BEFORE STARTING ASSEMBLY!
  • Page 11 Safety and Maintenance Tips for Your New Play Set: NOTE: Your children’s safety is our #1 concern. Observing the following statements and warnings reduces the likelihood of serious or fatal injury. Please review these safety rules regularly with your children. •...
  • Page 12 Safety and Maintenance Tips for Your New Play Set: (continued) Playgrounds should be inspected on a regular basis. If any of the following conditions are noted, they should be removed, corrected, or repaired immediately to prevent injuries. • Hardware that is loose, worn or that has protrusions or projections. •...
  • Page 13 Play Set Surfacing Recommendations: Below are some of the recommendations that the U.S. Consumer Product Safety Commission (CPSC) offers from its Handbook for Public Playground Safety. The guide can be downloaded in full at www.cpsc.gov/cpscpub/pubs/325.pdf 1. Protective Surfacing - Since almost 60% of all injuries are caused by falls to the ground, protective surfacing under and around all playground equipment is the most critical safety factor on playgrounds.
  • Page 14 2. Fall Zones - A fall zone, covered with a protective surfacing material, is essential under and around equipment where a child might fall. This area should be free of other equipment and obstacles onto which a child might fall. Stationary climbing equipment and slides should have a fall zone extending a Minimum of 6’...
  • Page 15 General Info to Review Before Installation • Depending on your experience, assembly of the playset can take as little as 6 hours up to 24 hours, depending on size, after inventory of parts; therefore, we recommend you set aside a full two days for assembly. •...
  • Page 16 This page is a list of definitions and explanations used throughout our instructions to aid you in the assembly of your play set. Offset Holes- Throughout the installation procedures we will refer to parts with offset holes. This refers to the orientation of the holes on the board. An offset hole is one that is closer to one side than it is the other or in other words, it is not centered on the board.
  • Page 17 Common Installation Practice Installing T-nuts When installing T-nuts into the wood, use a smooth faced hammer to set the face of the T-nut flush into the wood. Corner Post T-nut Insert the barrel of the T-nut into the predrilled hole. Using a smooth faced hammer, drive the T-nut until the face of the T-nut is flush to the wood.
  • Page 18 HOW A T-NUT WORKS THE FIRST STEP IN OUR ASSEMBLY INSTRUCTIONS IS TO INSERT T-NUTS INTO THE CORNER POSTS. A T-NUT IS A FASTENER WHICH IS THREADED ON THE INSIDE AND IT FUNCTIONS JUST LIKE A STANDARD HEX NUT. YOU INSERT THE T-NUTS INTO THE PREDRILLED HOLES IN THE CORNER POSTS.
  • Page 19 BOARD IDENTIFICATION 1. On the end of each board there should be a small white tag that is stapled or stuck into place. Remove the staples and/or tag after the board is installed. 2. This white identifcation tag displays the thickness, width, length and an abbreviated description of the part.
  • Page 20 PRE-DRILL LAG SCREW DIRECTIONS Pre-drilling holes for lag screws will make it easier to drive the screws in by hand. "Jobber" length drill bits are available in sizes that are longer than standard drill bits and those are ideal for the job. When using the drill bit you will have to "spot" drill the post and then remove the board you are attaching to finish drilling the hole.
  • Page 21 SWING BEAM LOADING Weight Limits for Accessories: The weight limit for a Swing Belt is 225 lbs. (Although 150lbs is the maximum recommended swinging weight capacity for the swing position.) The weight limit for a Trapeze Bar is 125 lbs. Maximum Allowable swinging weight for a three position swing: 1) The maximum allowable swinging weight at each Swing Belt position is 150 lbs.
  • Page 22 This design is slightly different from the current 1800 SERIES Outing III/Passage. The front has fixed windows th in the current Malibu dormers. This set uses 1800 wood boxes and an 1801 wood kit that the shop will make Please familiarize yourself with the manual, parts/components and general now.
  • Page 23 REQUIRED TOOL LIST: ___ Standard or Cordless Drill w/ Phillips Bit (#2 square bit provided) ___ Drill Bits 1/8”, 3/16”, 3/8”, 11/64” ___ ½” Wrench and Socket ___ ½” Deep Well Socket ___ 9/16” Deep Well Socket ___ 9/16” Wrench and Socket ___ Level ___ Tape Measure ___ Extension Cord (if using standard drill)
  • Page 24 11-0053 1800 HARDWARE PAGE 1 OF 2 REV D: 8/24/2015 JH #14 X 1-1/4" #8 X 1-1/4" PAN HEAD SCREW WOOD SCREW QTY: 9 QTY: 4 #8 X 2" WOOD SCREW QTY: 183 #8 X 2-1/2" WOOD SCREW QTY: 28 #8 X 3"...
  • Page 25 3/8 X 3-1/2" 11-0053 3/8 X 2-1/2" HEX LAG HEX LAG SCREW SCREW 1800 HARDWARE QTY: 8 QTY: 8 PAGE 2 OF 2 REV D: 8/24/2015 JH #2 SQUARE DRIVE BIT QTY: 1 PLASTIC BOLT CAP QTY: 21 3/8 x 4-1/2" 3/8 x 6-1/2"...
  • Page 26 1801 - TreeHouse HARDWARE rev A PAGE 1 OF 1 7/20/2015 S.O. #8 X 1-1/2" WOOD SCREW QTY: 24 #8 X 1-1/4" WOOD SCREW QTY: 8 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS. PICTURE VIEWS SHOWN...
  • Page 27 PICTURE DESCRIPTION QTY. WIKI WAVE SLIDE 03-0015 SWING W/CHAINS 04-0002 TRAPEZE BAR W/CHAINS 04-0006 SWING PLATE 11-5002 CLIMBING ROCK (5 IN A BAG) 07-0008 A-FRAME SWING LEG BRACKET 11-5010 HARDWARE BOXES HARDWARE BOXES: 1800, 1801 INSTRUCTIONS...
  • Page 28 PICTURE DESCRIPTION QTY. IRON DUCTILE SWING HANGER 11-4024 GREEN BRACKET 11-5013 10' ROPE TARP 44" X 113" 05-0013 FLAG 09-1014 GROUND STAKE (2 IN A BAG) 07-0016-P TELESCOPE 07-0001...
  • Page 29 PICTURE DESCRIPTION QTY. STEERING WHEEL 07-0004 SAFETY HANDLE (2 IN A BAG) 07-0005 (NOT SHOWN) LOGO PLATE PLASTIC WINDOW 07-0029-G...
  • Page 30 PICTURE DESCRIPTION QTY. 2 X 4 X 17" LADDER STEP 2-4-1700-LS 2 X 4 X 29" REAR CENTER POST 2-4-2900-RCP 2 X 4 X 44" CENTER TARP BOARD 2-4-4400-CTB 2 X 4 X 44" DECK AND PANEL SUPPORT 2-4-4400-DPS 2 X 4 X 44" ROCK WALL SIDE TOP PANEL BOARD...
  • Page 31 PICTURE DESCRIPTION QTY. 2 X 4 X 45-1/2" PANEL SUPPORT 2-4-4550-PS 2 X 4 X 46-3/4" END TARP BOARD 2-4-4675-ETB 2 X 4 X 47-1/2" FORT SIDE SUPPORT 2-4-4750-FSS 2 X 4 X 51" ROCK WALL STRINGER 2-4-5100-RWS 2 X 4 X 56" ROCK WALL SIDE SUPPORT 2-4-5600-RWSS...
  • Page 32 PICTURE DESCRIPTION QTY. 2 X 4 X 58" SWING LEG CROSS MEMBER 2-4-5800-CM 2 X 4 X 73-9/16" FRONT CENTER POST 2-4-7356-FCP 2 X 4 X 81" TARP SUPPORT BOARD 2-4-8100-TSB 2 X 6 X 44" SANDBOX BOARD 2-6-4400-ESB 2 X 6 X 45-1/2" FRONT ARCH BOARD 2-6-4550-FAB...
  • Page 33 PICTURE DESCRIPTION QTY. 2 X 6 X 95-1/2" END SANDBOX BOARD 2-6-9550-ESB 3 X 3 X 96" CORNER POST 1 3-3-9600-CP1 3 X 3 X 96" CORNER POST 2 3-3-9600-CP2 3 X 3 X 96" CORNER POST 3 3-3-9600-CP3 3 X 3 X 96" CORNER POST 4 3-3-9600-CP4 3 X 3 X 96"...
  • Page 34 PICTURE DESCRIPTION QTY. 4 X 4 X 81" TRAPEZE ARM 4-4-8100-TA 4 X 6 X 87-1/4" SWING BEAM 4-6-8725-SB 5/4 X 3 X 28-1/2" PANEL SLAT 125-3-2850-PS 5/4 X 4 X 18-1/2 " LADDER BACK 125-4-1850-LB 5/4 X 4 X 39-1/2" DECK SPACER 125-4-3950-DS 5/4 X 4 X 44"...
  • Page 35 PICTURE DESCRIPTION QTY. 5/4 X 4 X 45-1/2" DECK BOARD 125-4-4550-DB 1801 1 X 4 X 11-1/4" WINDOW FILLER BOARD 1-4-1125-WFB 1 X 4 X 20" WINDOW PANEL BOARD 1-4-2000-WPB...
  • Page 36 STEP 1: CORNER POST LAYOUT 1: THIS STEP IS CRITICAL TO BUILDING THE FORT PROPERLY. IF ANY MISTAKES ARE MADE HERE, YOU WILL NEED TO DIS-ASSEMBLE AND THEN RE-ASSEMBLE TO MAKE YOUR CORRECTIONS. 2: LAY OUT EACH OF THE 3 X 3 X 96" CORNER POSTS IN THE AREA YOU INTEND ON BUILDING THE FORT SIDE OF THE PLAYSET.
  • Page 37 STEP 2: INSERTING T-NUTS INTO CORNER POSTS 1: USE A HAMMER TO SEAT THE T-NUTS AFTER INSERTING THEM INTO THE HOLES SHOWN IN THE DIAGRAM BELOW. 2: THE BARREL OF THE T-NUT SHOULD GO IN THE HOLE FIRST. HAMMER THE T-NUT UNTIL IT IS FLUSH/ALMOST FLUSH TO THE CORNER POSTS.
  • Page 38 STEP 3: ATTACHING SANDBOX AND TOP PANEL BOARD 1: THE 2 X 6 X 44" SANDBOX BOARD (WITH FOUR PRE-DRILLED HOLES) ATTACHES TO THE BOTTOM OF THE RIGHT SIDE CORNER POSTS, OFFSET HOLES UP, WITH 4" HEX BOLTS AND " WASHERS. 2: THE 2 X 4 X 44"...
  • Page 39 STEP 4: ATTACHING END SANDBOX BOARD 1: THE 2 X 6 X 95 " END SANDBOX BOARD (WITH SIX PRE-DRILLED HOLES) ATTACHES TO THE BOTTOM OF THE LEFT SIDE CORNER POSTS WITH 4" HEX BOLTS AND " WASHERS. CORNER POST #3 CORNER POST #4 CORNER POST #2 CORNER POST #1...
  • Page 40 STEP 5: ATTACHING REMAINING SANDBOX BOARDS 1: THE 2 X 6 X 73" SANDBOX BOARDS (WITH THREE PRE-DRILLED HOLES) ATTACHES TO THE BOTTOM OF THE FRONT AND REAR CORNER POSTS WITH 4" HEX BOLTS AND " WASHERS. 2: THE STRUCTURE SHOULD BE ABLE TO STAND ON ITS OWN, WITHOUT ANY SUPPORT, AT THIS STAGE. CORNER POST #3 CORNER POST #4 REAR...
  • Page 41 STEP 6: ATTACHING TARP SUPPORT BOARDS 1: THE 2 X 4 X 81" TARP SUPPORT BOARDS (WITH THREE PRE-DRILLED HOLES) ATTACH TO THE TOP OF THE FRONT AND REAR CORNER POSTS WITH 4" HEX BOLTS AND " WASHERS. 2: HOLES SHOULD BE CENTERED VERTICALLY ON BOTH BOARDS. 2 X 4 X 81"...
  • Page 42 STEP 7: ATTACHING PANEL SUPPORT 1: THE 2 X 4 X 45 " PANEL SUPPORT (WITH TWO PRE-DRILLED HOLES) ATTACHES TO THE SET OF HOLES BELOW THE TARP SUPPORT BOARD ON THE REAR OF THE FORT WITH 4" HEX BOLTS AND "...
  • Page 43 STEP 8: ATTACHING DECK SUPPORTS 1: THE 2 X 4 X 44" DECK SUPPORT BOARDS (WITH TWO PRE-DRILLED HOLES) ATTACH TO THE SET OF HOLES ABOVE THE END SANDBOX BOARDS ON THE INSIDE OF THE LEFT AND RIGHT SIDE CORNER POSTS WITH 4" HEX BOLTS AND "...
  • Page 44 STEP 9: ATTACHING FORT SIDE SUPPORTS 1: LAY THE 2 X 4 X 47 " FORT SIDE SUPPORTS ON A FLAT SURFACE WITH THE ANGLED ENDS ORIENTATED THE WAY THEY WILL BE INSTALLED ONTO THE FORT. PACE A T-NUT IN THE PRE-DRILLED HOLE ON EACH END AND SECURE WITH A HAMMER.
  • Page 45 STEP 10: ATTACHING DECK SPACERS, PANEL SUPPORT AND FRONT FACE BOARD 1: THE ORDER IN WHICH THESE BOARDS ARE INSTALLED IS VERY IMPORTANT, FOLLOW THE STEPS CAREFULLY. 2: FIRST, WITH OFFSET HOLES DOWN, SECURE THE 2 X 4 X 45 "...
  • Page 46 STEP 11: LADDER ASSEMBLY 1: LAY ONE 2 X 4 X 57" LADDER SIDE ON A FLAT SURFACE WITH CHANNELS FACING DOWN. PLACE THE BARREL OF A T-NUT IN THE HOLE AT THE TOP OF THE LADDER SIDE, AND SECURE WITH A HAMMER. REPEAT THIS STEP FOR THE OTHER LADDER SIDE.
  • Page 47 STEP 12: ATTACHING THE LADDER 1: THE LADDER ATTACHES TO THE FRONT SIDE AT THE RIGHT, FLUSH TO THE INSIDE EDGE OF THE CORNER POST. 2: THE BOTTOM EDGE OF EACH 90 GREEN BRACKET SHOULD BE 3/4" FROM THE BOTTOM OF THE 2 X 4. 3: MAKE SURE THE LADDER IS LEVEL AND MARK THE POSITION OF THE BRACKET HOLES ON THE 2 X 4.
  • Page 48 STEP 13: ROCK WALL SIDE SUPPORTS 1: LAY THE 2 X 4 X 56" ROCK WALL SIDE SUPPORTS ON A FLAT SURFACE. PLACE THE BOTTOM ANGLED END WITH HOLE ORIENTATED THE WAY THEY WILL BE INSTALLED ONTO THE FORT. PLACE A T-NUT IN THE PRE-DRILLED HOLE ON THE END AND SECURE WITH A HAMMER.
  • Page 49 STEP 14: ATTACHING THE ROCK WALL BOARDS 1: BEGIN WITH THE UPPER MOST X 4 X 44" ROCK WALL BOARD AND SECURE TO THE ROCK WALL SUPPORT WITH TWO 2" WOOD SCREWS PER SIDE. THE ROUNDED EDGE OF THE ROCK WALL BOARD SHOULD BE ABOUT 1/8" AWAY FROM THE CORNER POSTS BEFORE ATTACHING.
  • Page 50 STEP 15: ATTACHING THE ROCKS 1: THE ROCKS SHOULD FOLLOW THE GENERAL STAGGERED LAYOUT SHOWN BELOW. HOWEVER, A DIFFERENT CONFIGURATION CAN BE USED. 2: THE ROCKS INCLUDED WITH YOUR PLAYSET MAY VARY, IN ANY CASE, THE 1 " PANHEAD SCREWS AND 1/4" WASHERS INCLUDED WITH THE ROCKS WILL BE USED TO ATTACH THE ROCKS.
  • Page 51 STEP 16: ATTACHING THE DECK BOARDS 1: TEN X 4 X 45 " DECK BOARDS WILL LAY ACROSS THE DECK SUPPORTS. 2: SPACE THE DECK BOARDS EVENLY ACROSS THE SUPPORTS. THERE WILL BE APPROXIMATELY 3/16" GAPS BETWEEN THE DECK BOARDS AND/OR DECK SPACERS. 3: SECURE EACH DECK BOARD TO THE DECK SUPPORTS WITH FOUR 2"...
  • Page 52 STEP 17: PANEL SUPPORTS 1: THE 2 X 4 X 44" PANEL SUPPORT BOARDS SHOULD HAVE THE HOLES OFFSET UP. USE 4" HEX BOLTS AND " WASHERS TO SECURE THE BOARDS TO THE CORNER POSTS. 2 X 4 X 47 "...
  • Page 53 STEP 18: PANEL/WALL SLATS 1. BEGIN ON THE REAR WALL OF THE FORT WITH SEVEN SLAT BOARDS ( X 3 X 28 "). PLACE THE SLATS ON THE INSIDE OF THE PANEL SUPPORT BOARDS. SPACE THE BOARDS AS SHOWN IN THE "REAR SLAT SPACING" DIAGRAM BELOW. FASTEN EACH BOARD TO THE PANEL SUPPORTS WITH TWO 2"...
  • Page 54 STEP 19: SWING BEAM MOUNT AND TRAPEZE ARM 1: THE 4 X 4 X 44" SWING BEAM MOUNT HAS COUNTERBORED HOLES IN THE CENTER, AND ON THE ENDS. INSTALL THE SWING BEAM MOUNT SO THAT THE COUNTERBORED HOLES ON EACH END OF THE BEAM FACE OUT, AND THE COUNTERBORED HOLES AT THE CENTER FACE DOWN.
  • Page 55 STEP 20: SWING BEAM PLATE 1: PLACE THE SWING BEAM PLATE ON TOP OF THE SWING BEAM MOUNT, LINING UP PILOT HOLES. 2: FASTEN THE SWING BEAM PLATE TO THE SWING BEAM MOUNT ON THE OUTER HOLES USING 3 " CARRIAGE BOLTS ON TOP, AND "...
  • Page 56 STEP 21: ATTACH SWING LEGS TO BRACKET 1: PLACE THE 3 X 3 X 96" SWING LEGS FLUSH TO THE TOP OF THE SWING LEG BRACKET. MARK THROUGH THE HOLE LOCATIONS IN THE BRACKET ONTO THE SWING LEGS. DRILL 11/64" HOLES 2-1/2" DEEP AT EACH MARK. 2: FASTEN THE SWING LEGS TO THE SWING LEG BRACKET WITH 2 "...
  • Page 57 STEP 22: IRON DUCTILE SWING HANGERS 1: LINE UP THE HOLES OF THE IRON DUCTILE SWING HANGERS WITH THE HOLES IN THE SWING BEAM. 2: FASTEN THE IRON DUCTILE SWING HANGERS TO THE 4 X 6 X 87 " SWING BEAM USING 7" CARRIAGE BOLTS WITH TORQUE WASHERS ON TOP OF THE SWING BEAM, AND "...
  • Page 58 STEP 23: REST SWING BEAM ON FORT *TWO PEOPLE ARE REQUIRED FOR THIS STEP 1: SIT THE SWING BEAM LEGS UPRIGHT. 2: LINE UP THE PRE-DRILLED HOLES AND REST THE SWING BEAM ON TOP OF THE SWING BEAM SUPPORT PLATE AND SWING LEGS.
  • Page 59 STEP 24: SWING BEAM TO SWING BEAM LEGS 1: FASTEN THE SWING BEAM TO THE SWING LEG BRACKET USING 7" CARRIAGE BOLTS WITH TORQUE WASHERS ON TOP OF THE SWING BEAM, AND " LOCK NUTS WITH " WASHERS UNDERNEATH. 2: USE A 3 "...
  • Page 60 STEP 25: SWING BEAM TO FORT *AN EXTRA PERSON IS REQUIRED FOR THIS STEP 1: LINE UP THE PILOT HOLE ON THE END OF THE SWING BEAM WITH THE MIDDLE HOLE ON THE SWING BEAM PLATE. 2: FASTEN THE SWING BEAM TO THE SWING BEAM PLATE AND SWING BEAM SUPPORT USING A 9" CARRIAGE BOLT WITH TORQUE WASHER ON TOP AND A "...
  • Page 61 STEP 26: LEVEL THE SWING BEAM 1: PLACE A LEVEL ON TOP OF THE SWING BEAM AND ADJUST THE LEGS IN OR OUT AS NEEDED TO MAKE THE SWING BEAM LEVEL.
  • Page 62 STEP 27: SWING LEG CROSS-MEMBER 1: POSITION THE 2 X 4 X 58" SWING LEG CROSS-MEMBER AGAINST THE SWING BEAM LEGS. 2: LEVEL CROSS-MEMBER, AND MARK THROUGH THE HOLES ONTO THE SWING LEGS. 3: AT THE MARKS DRILL 11/64" HOLES 2-1/2" DEEP. 4: SECURE THE CROSS-MEMBER TO THE SWING LEGS WITH 3/8"...
  • Page 63 STEP 28: ATTACHING CENTER POSTS 1: THE 2 X 4 X 73 " AND 2 X 4 X 29" CENTER POSTS WILL ATTACH TO THE TARP SUPPORT BOARDS WITH 2 " HEX BOLTS, " WASHERS, AND T-NUTS. 2: THE FRONT CENTER POST WILL BOLT TO THE FRONT TARP SUPPORT ON THE INSIDE WITH A 2 "...
  • Page 64 STEP 29: TARP BOARDS 1: THE 2 X 4 X 44" CENTER TARP BOARD WILL SECURE ON TOP OF THE CENTER POSTS WITH TWO 2 " WOOD SCREWS PER SIDE. 2: THE TWO 2 X 4 X 46 " TARP BOARDS WILL SECURE ON THE ENDS OF THE TARP SUPPORTS WITH TWO 2 "...
  • Page 65 STEP 30: SLIDE 1: LAY SLIDE ON DECK EXTENDING ONTO/OVER DECK SPACER. 2: SECURE THE SLIDE TO THE DECK SPACER WITH THREE #14 x 1 " PAN HEAD SCREWS. *DO NOT OVER TIGHTEN* DECK SPACER #14 X 1 " PAN HEAD SCREWS *DO NOT OVER TIGHTEN* 8' WIKI SLIDE...
  • Page 66 STEP 31: HANGING THE SWINGS 1: PLACE EACH OF SWING CHAINS ONTO THE HOOK ON THE IRON DUCTILE SWING HANGERS. PLACE CHAINS ONTO HIGHER OR LOWER LINKS TO ADJUST THE HEIGHT OF THE SWING. 2: REPEAT THIS PROCESS FOR THE TRAPEZE SWING. *WARNING - DO NOT PLACE SWING BELTS ON THE TRAPEZE ARM.* IRON DUCTILE SWING HANGER...
  • Page 67 STEP 32: TARP 1: LAY TARP ACROSS TARP BOARDS, MAKE SURE THE HEM SIDE IS DOWN. HAVE AN ASSISTANT HELP YOU. WRAP THE TARP ENDS AROUND THE END TARP BOARDS TO THE INSIDE. LEAVE AN EQUAL AMOUNT OF THE END TARP BOARD EXPOSED OVER THE TARP ENDS.
  • Page 68 STEP 33: FRONT ARCH BOARD 1: PLACE THE 2 X 6 X 45 " FRONT ARCH BOARD ACROSS THE FRONT CORNER AND CENTER POSTS. 2: SECURE THE FRONT ARCH BOARD TO THE CORNER POSTS WITH 4" HEX BOLTS AND " WASHERS IN THE TOP HOLES.
  • Page 69 STEP 34: STRINGERS 1: PLACE THE 2 X 4 X 44" STRINGER AND THE 2 X 4 X 51" ROCK WALL STRINGER UNDERNEATH THE DECK AND ROCK WALL BOARDS. 2: FASTEN THE STRINGERS TO THE DECK AND ROCK WALL BOARDS FROM THE OUTSIDE WITH 2" WOOD SCREWS. ONE SCREW PER BOARD.
  • Page 70 STEP 35: CLIMBING ROPE 1: THREAD ONE END OF THE ROPE THROUGH THE HOLE ABOVE THE ROCK WALL. TIE A SECURE KNOT ON THE INSIDE OF THE TOP PANEL BOARD. 2: YOU MAY TIE UP TO THREE KNOTS IN THE ROPE TO AID YOUR CHILD WHEN CLIMBING 3: THREAD THE OTHER END OF THE ROPE THROUGH THE HOLE IN THE BOTTOM ROCK WALL BOARD.
  • Page 71 STEP 36: FLAG KITS 1: PLACE THE FLAGS ON THE FRONT OF THE CORNER POSTS AT THE FRONT SIDE OF THE PLAY SET. 2: ATTACH EACH FLAG WITH THE 1/2" LONG PHILLIPS PAN HEAD SCREWS INCLUDED WITH THE FLAG. FLAG FLAG FLAG 1/2"...
  • Page 72 STEP 37: STEERING WHEEL 1: PLACE THE STEERING WHEEL INSERT INSIDE THE STEERING WHEEL. PLACE THE STEERING WHEEL AT THE CENTER OF THE END OF THE SWING BEAM. NOW MOVE IT ABOUT 1/4" OFF CENTER TO THE LEFT OR THE RIGHT. MARK THROUGH THE CENTER OF THE STEERING WHEEL INSERT AND THEN DRILL A 11/64"...
  • Page 73 STEP 38: TELESCOPE 1: PLACE ONE OF THE ROUND TELESCOPE BRACKETS ON THE TRAPEZE ARM, CENTERED ABOVE THE ROCK WALL OPENING, AND FASTEN WITH THE HARDWARE PROVIDED. 2: PLACE THE TELESCOPE ASSEMBLY INSIDE THE OPENING OF THE BRACKET. 3: PLACE THE OTHER ROUND TELESCOPE BRACKET ON THE OPPOSITE SIDE OF THE ROUND TELESCOPE BRACKET INSTALLED IN SUBSTEP 1.
  • Page 74 STEP 39: SAFETY HANDLES 1: PLACE THE SAFETY HANDLES AT THE DESIRED HEIGHT ABOVE THE LADDER OPENING ON THE FRONT RIGHT CORNER POST AND THE FRONT CENTER POST. 2: ATTACH EACH SAFETY HANDLE WITH 1-1/4" PAN HEAD SCREWS AND 1/4" WASHERS THAT COME WITH THE SAFETY HANDLES.
  • Page 75 STEP 40: GROUND STAKES 1: HAMMER A GROUND STAKE INTO THE EARTH NEXT TO EACH SWING LEG AT AN ANGLE. DO NOT HOLD THE UPPER PORTION OF THE STAKE AFTER THE FIRST COUPLE OF HITS OR IT MAY VIBRATE HARSHLY AGAINST YOUR HAND. IF THE TOP PART OF THE STAKE TWISTS WHEN IT ENCOUNTERS A ROCK OR ROOT YOU MAY HAVE TO BEND THE TOP PORTION OF THE STAKE AGAINST THE SWING LEG.
  • Page 76 STEP 41: PANEL SUPPORT (SAFETY BOARD) 1: PLACE A 2 X 4 X 44" PANEL SUPPORT (SAFETY BOARD) AGAINST THE LEFT CORNER POSTS. 2: THE TOP OF THE BOARD SHOULD BE 24" ABOVE THE BOTTOM OF THE END SANDBOX BOARD. MARK LOCATIONS AT 24"...
  • Page 77 STEP 42: NAME PLATE 1: PLACE THE MANUFACTURER LOGO PLATE AT THE CENTER OF THE SWING BEAM. 2: FASTEN THE LOGO PLATE TO THE SWING BEAM WITH TWO #8 X 1-1/4" WOOD SCREWS. PLACE LOGO PLATE HERE AND ATTACH WITH TWO #8 X 1-1/4"...
  • Page 78 STEP 43: WINDOW BOARDS 1: PLACE THE TOP OF THE 1 X 4 X 20" WINDOW PANEL BOARDS 1-7/16" DOWN FROM THE TOP OF THE FRONT TARP SUPPORT. EACH BOARD SHOULD BE FLUSH TO THE FRONT CENTER POST OR THE CORNER POST. 2: SECURE EACH WINDOW PANEL BOARD TO THE FRONT TARP SUPPORT AND THE FRONT ARCH BOARD WITH #8 X 1-1/2"...
  • Page 79 STEP 44: WINDOWS 1: CENTER EACH WINDOW OVER THE OPENING FROM SIDE TO SIDE. THE BOTTOM OF EACH WINDOW SHOULD BE ABOUT 5/16" FROM THE TOP OF THE FRONT ARCH BOARD. 2: FASTEN EACH WINDOW TO THE WINDOW BOARDS WITH #8 X 1-1/4" WOOD SCREWS. 16 "...