Understanding safety alert messages Safety alert messages call attention to potential safety hazards and tell you how to avoid them. These messages are identified by the signal words DANGER, WARNING, CAUTION, or NOTICE, as illustrated below. To avoid possible property damage, personal injury, or in some cases possible death, read and comply with all safety alert messages.
Danger: Electric shock hazard: Where you see this alert symbol and DANGER heading, strictly follow the warning instructions to avoid electric shock injury or death. Warnings for Satellite Terminal Do Not Stand near by the Antenna: This device emits radio frequency energy.
Connecting Devices: Never connect incompatible devices to the Satellite Terminal. When connecting the Satellite Terminal to any other device, read the device’s User Manual for detailed safety instructions. Pacemakers: The various brands and models of cardiac pacemakers available exhibit a wide range of immunity levels to radio signals.
Chapter 1 Installation instructions 1.1 Overview This Install Guide provides instructions on how to manually mount a Hughes 45XX Terminal using the optional mounting hardware. Please refer to the following documents for more details: 1. Quick Start Guide: This guide focuses on the instructions to unpack and set up the Hughes 45XX Terminal for the first time.
Page 9
b. Carefully insert the CELL SIM holder into the CELL SIM slot as shown in Figure Figure 3: Hughes 4510 SIM slots Note: If you need to remove the CELL SIM from the terminal, carefully pull out the hook to remove the CELL SIM holder from the slot.
1.4 Optional 45XX mounting hardware Please refer to the Hughes catalog and pricelist for the purchase of any mounting hardware, or visit our website: https://www.hughes.com/products-and-technologies/satellite-ground-systems/mobile-satellite- terminals/echostar-mobile-satellite-terminals 1.4.1 Terminal mounting points The 45XX Terminal has four mounting points with M5 threads as shown in Figure 6.
1.4.2 Magnetic mounting kit This kit may be used for mounting the Hughes 45XX Terminal to a horizontal, magnetic, flat surface. The mounting kit includes all the parts needed to install the magnetic mount to the terminal: One mounting plate with two circular magnets ...
Table 2: Fixed mounting bracket kit Item Part Number Specifications Fixed Mounting Bracket 3501366-0001 High-quality, corrosion-resistant angle bracket for mounting the terminal to a vertical, flat surface. Pole mounting can be accomplished by adding U‑clamps, which can be sourced separately. 1.4.4 Pole mount kit This kit provides the parts required for a convenient pole mount installation.
Item Part Number Specifications Custom power and data cable, The bulk cable and solder-ready barrel 9509573-0001 8.5 mm OD, 100 m connector allow for custom cable installations SIM tray 9510093-0001 The SIM tray is used for a cellular insertable SIM with the 4510 Terminal. Two SIM trays will be provided in the kit box.
All parts included in the mounting kit (one plate with two magnets, washers, and screws) should be used and positioned as shown in Figure 12 Figure 13 and as described below: 1. Place the plate so that its four holes are flush with the identical holes on the terminal. The holes on each side have the same dimensions.
Page 15
Figure 14: Fixed mounting bracket kit installation All the parts included in the fixed mounting bracket kit (one bracket, the washers, and the screws) should be used and positioned as shown in Figure 15 Figure 16 and as described below: 1.
Figure 15: Positioning the washers and screws Figure 16: Placing the plate and tightening the screws 1.6 System power requirements The terminal must be connected to a power supply with the requirements shown in Table Table 4: System power requirements System Component Power Requirement Terminal input voltage minimum...
1.7 Power and data cable Every UNI 45XX power and data cable has provisions for the positive DC (red wire) and the ground (black wire) lines along with a remote switch/ignition (white wire). The remote switch/ignition can be used for vehicles to ensure power is only supplied to the terminal when the ignition switch is on.
Figure 18: Power and data cable internal wires details 1.8 Vehicular installation 1.8.1 Terminal power connection For vehicular use, determine if the remote switch/ignition line will be used or not. If used, the terminal will be powered up or down when the vehicle’s ignition is switched on or off. Refer to Figure 19 for the power schematic.
1.8.2 Vehicular power schematics Figure 19: Vehicular wiring configuration (using ignition sense/remote switch) 1.9 Maritime installation 1.9.1 Terminal power connection The Hughes 45XX Terminal can be powered by a direct source. See Section 1.6 and the terminal connector section for more details. 1.9.2 Marine coating description To protect the Hughes 45xx terminals from the harsh marine environment, please implement the...
Clean and wipe down the metallic surface of the 45xx terminal Apply the ceramic coating per manufacturer’s directions (instructions enclosed in the package) Apply a second coat on the terminal as needed. The second application is at the discretion of the customer This ceramic coating will help protect the 45xx from the corrosive effects of the saltwater marine environment...
Chapter 2 Technical specifications 2.1 Bracket Figure 20: Detailed 2D view of the bracket 2.2 Screws and washers Table 7: Technical specifications of the screws and washers Part Type Quantity Details Screw Pan head, cross recessed, stainless steel Diameter = M5.0 ...
Need help?
Do you have a question about the Hughes 45 Series and is the answer not in the manual?
Questions and answers