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Hughes 45XX
Install Guide
H66664
Revision C
May 18, 2021

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Summary of Contents for EchoStar Hughes 45 Series

  • Page 1 Hughes 45XX Install Guide H66664 Revision C May 18, 2021...
  • Page 2 Copyright © 2021 Hughes Network Systems, LLC All rights reserved. This publication and its contents are proprietary to Hughes Network Systems, LLC. No part of this publication may be reproduced in any form or by any means without the written permission of Hughes Network Systems, LLC, 11717 Exploration Lane, Germantown, Maryland 20876.
  • Page 3: Table Of Contents

    Contents Understanding safety alert messages ..................4 Messages concerning personal injury ....................4 Messages concerning property damage ....................4 Safety symbols ............................4 Additional symbols ........................... 4 Warnings for Satellite Terminal ......................5 Equipment users ............................. 6 Chapter 1 Installation instructions ......................8 Overview ............................
  • Page 4: Understanding Safety Alert Messages

    Understanding safety alert messages Safety alert messages call attention to potential safety hazards and tell you how to avoid them. These messages are identified by the signal words DANGER, WARNING, CAUTION, or NOTICE, as illustrated below. To avoid possible property damage, personal injury, or in some cases possible death, read and comply with all safety alert messages.
  • Page 5: Warnings For Satellite Terminal

    Danger: Electric shock hazard: Where you see this alert symbol and DANGER heading, strictly follow the warning instructions to avoid electric shock injury or death. Warnings for Satellite Terminal Do Not Stand near by the Antenna: This device emits radio frequency energy.
  • Page 6: Equipment Users

    Connecting Devices: Never connect incompatible devices to the Satellite Terminal. When connecting the Satellite Terminal to any other device, read the device’s User Manual for detailed safety instructions. Pacemakers: The various brands and models of cardiac pacemakers available exhibit a wide range of immunity levels to radio signals.
  • Page 7 Understanding safety alert messages H66664 Revision C...
  • Page 8: Installation Instructions

    Chapter 1 Installation instructions 1.1 Overview This Install Guide provides instructions on how to manually mount a Hughes 45XX Terminal using the optional mounting hardware. Please refer to the following documents for more details: 1. Quick Start Guide: This guide focuses on the instructions to unpack and set up the Hughes 45XX Terminal for the first time.
  • Page 9 b. Carefully insert the CELL SIM holder into the CELL SIM slot as shown in Figure Figure 3: Hughes 4510 SIM slots Note: If you need to remove the CELL SIM from the terminal, carefully pull out the hook to remove the CELL SIM holder from the slot.
  • Page 10: Determining Where To Install The Terminal

    1.4 Optional 45XX mounting hardware Please refer to the Hughes catalog and pricelist for the purchase of any mounting hardware, or visit our website: https://www.hughes.com/products-and-technologies/satellite-ground-systems/mobile-satellite- terminals/echostar-mobile-satellite-terminals 1.4.1 Terminal mounting points The 45XX Terminal has four mounting points with M5 threads as shown in Figure 6.
  • Page 11: Magnetic Mounting Kit

    1.4.2 Magnetic mounting kit This kit may be used for mounting the Hughes 45XX Terminal to a horizontal, magnetic, flat surface. The mounting kit includes all the parts needed to install the magnetic mount to the terminal:  One mounting plate with two circular magnets ...
  • Page 12: Pole Mount Kit

    Table 2: Fixed mounting bracket kit Item Part Number Specifications Fixed Mounting Bracket 3501366-0001 High-quality, corrosion-resistant angle bracket for mounting the terminal to a vertical, flat surface. Pole mounting can be accomplished by adding U‑clamps, which can be sourced separately. 1.4.4 Pole mount kit This kit provides the parts required for a convenient pole mount installation.
  • Page 13: Terminal Installation Using The Optional Mounting Kits

    Item Part Number Specifications Custom power and data cable, The bulk cable and solder-ready barrel 9509573-0001 8.5 mm OD, 100 m connector allow for custom cable installations SIM tray 9510093-0001 The SIM tray is used for a cellular insertable SIM with the 4510 Terminal. Two SIM trays will be provided in the kit box.
  • Page 14: Terminal Installation Using The Fixed Mounting Bracket Kit

    All parts included in the mounting kit (one plate with two magnets, washers, and screws) should be used and positioned as shown in Figure 12 Figure 13 and as described below: 1. Place the plate so that its four holes are flush with the identical holes on the terminal. The holes on each side have the same dimensions.
  • Page 15 Figure 14: Fixed mounting bracket kit installation All the parts included in the fixed mounting bracket kit (one bracket, the washers, and the screws) should be used and positioned as shown in Figure 15 Figure 16 and as described below: 1.
  • Page 16: System Power Requirements

    Figure 15: Positioning the washers and screws Figure 16: Placing the plate and tightening the screws 1.6 System power requirements The terminal must be connected to a power supply with the requirements shown in Table Table 4: System power requirements System Component Power Requirement Terminal input voltage minimum...
  • Page 17: Power And Data Cable

    1.7 Power and data cable Every UNI 45XX power and data cable has provisions for the positive DC (red wire) and the ground (black wire) lines along with a remote switch/ignition (white wire). The remote switch/ignition can be used for vehicles to ensure power is only supplied to the terminal when the ignition switch is on.
  • Page 18: Vehicular Installation

    Figure 18: Power and data cable internal wires details 1.8 Vehicular installation 1.8.1 Terminal power connection For vehicular use, determine if the remote switch/ignition line will be used or not. If used, the terminal will be powered up or down when the vehicle’s ignition is switched on or off. Refer to Figure 19 for the power schematic.
  • Page 19: Vehicular Power Schematics

    1.8.2 Vehicular power schematics Figure 19: Vehicular wiring configuration (using ignition sense/remote switch) 1.9 Maritime installation 1.9.1 Terminal power connection The Hughes 45XX Terminal can be powered by a direct source. See Section 1.6 and the terminal connector section for more details. 1.9.2 Marine coating description To protect the Hughes 45xx terminals from the harsh marine environment, please implement the...
  • Page 20: Fixed Installation

    Clean and wipe down the metallic surface of the 45xx terminal Apply the ceramic coating per manufacturer’s directions (instructions enclosed in the package) Apply a second coat on the terminal as needed. The second application is at the discretion of the customer This ceramic coating will help protect the 45xx from the corrosive effects of the saltwater marine environment...
  • Page 21: Technical Specifications

    Chapter 2 Technical specifications 2.1 Bracket Figure 20: Detailed 2D view of the bracket 2.2 Screws and washers Table 7: Technical specifications of the screws and washers Part Type Quantity Details Screw Pan head, cross recessed, stainless steel  Diameter = M5.0 ...

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