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Chroma 19032 Quick Start Manual

Electrical safety analyzer
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Electrical Safety Analyzer
19032
Quick Start Guide
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  • Page 1 Electrical Safety Analyzer 19032 Quick Start Guide...
  • Page 3 Electrical Safety Analyzer 19032 Quick Start Guide Version 1.4 March 2012 P/N A11 001337...
  • Page 4 Legal Notices The information in this document is subject to change without notice. Chroma ATE INC. makes no warranty of any kind with regard to this manual, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose. Chroma ATE INC. shall...
  • Page 5 This warranty does not apply to any products repaired or altered by persons not authorized by Chroma, or not in accordance with instructions furnished by Chroma. If the instrument is defective as a result of misuse, improper repair, or abnormal conditions or operations, repairs will be billed at cost.
  • Page 6 Material Contents Declaration The recycling label shown on the product indicates the Hazardous Substances contained in the product as the table listed below. : See <Table 1>. : See <Table 2>. <Table 1> Hazardous Substances Lead Mercury Cadmium Hexavalent Polybrominated Polybromodiphenyl Part Name Chromium...
  • Page 7 “ ” indicates that the level of the specified chemical substance exceeds the threshold level specified in the standards of SJ/T-11363-2006 and EU 2005/618/EC. Chroma is not fully transitioned to lead-free solder assembly at this moment; however, most of the components used are RoHS compliant.
  • Page 8 WARNINGS given elsewhere in this manual will violate safety standards of design, manufacture, and intended use of the instrument. Chroma assumes no liability for the customer’s failure to comply with these requirements. BEFORE APPLYING POWER Verify that the power is set to match the rated input of this power supply.
  • Page 9 Safety Symbols DANGER – High voltage. Explanation: To avoid injury, death of personnel, or damage to the instrument, the operator must refer to an explanation in the instruction manual. High temperature: This symbol indicates the temperature is now higher than the acceptable range of human.
  • Page 10 The Danger of Operating When the instrument is under output voltage, please don’t touch test area or you may shock hazard and result in death. Please obey the following items. Make sure the grounding cable is connected correctly and using the standard power cord.
  • Page 11 Remove all connected wires and cables on the instrument before cleaning. Use a brush gently to clean the dust on it. For internal cleaning, use a low-pressure air gun to vacuum the dust inside or send it back to the distributors or agents of Chroma for cleaning.

  • Page 13: Table Of Contents

    Electrical Safety Analyzer 19032 Quick Start Guide Table of Contents 1. Introduction ..................... 1 An Overview of Product ............1 Specifications (18°C∼28°C RH ≤ 70%) ......2 Standard Accessory ............6 Initial Inspection ..............6 2. Precaution before Use................7 3.

  • Page 15: Introduction

    Electrical Safety Analyzer 19032 Quick Start Guide Introduction An Overview of Product Automatic withstand / insulation / grounding testers of the instrument are designed for automatic withstand, insulation resistance, grounding resistance, short/open circuit detection and dynamic leakage current test of electromechanical and electronic equipments.

  • Page 16: Specifications (18°C~28°C Rh ≤ 70%)

    Electrical Safety Analyzer 19032 Quick Start Guide Specifications (18°C∼28°C RH ≤ 70%) Withstanding Voltage Test AC: 0.05 ∼ 5kV/DC: 0.05 ∼ 6kV Constant Voltage Test Voltage ≤ 1%+5V, Rated Load Voltage Regulation V-display Accuracy ± (1% of reading + 0.1% of full scale), 2V resolution AC: 0.1mA ~ 40mA, DC: 0.01mA ~ 12mA...
  • Page 17 Electrical Safety Analyzer 19032 Quick Start Guide ≥ 500V: 1 ∼ 1000MΩ: ± (5% of reading + 0.5% of full scale) 1001 ∼ 9999MΩ: ±(10% of reading + 0.5% of full scale) 10GΩ ∼ 50GΩ: ±(15% of reading + 1% of full scale) Measuring Accuracy <...
  • Page 18 Electrical Safety Analyzer 19032 Quick Start Guide Fast Discharge Approx. 0.2S (Discharge Voltage 5.1kV) Panel Operation Lock YES, with password On/Off Memory Storage 100 groups of memory, each memory includes Memories, Steps max.50 Steps (TOTAL 500 steps) PASS/FAIL Judgment Window...
  • Page 19 Electrical Safety Analyzer 19032 Quick Start Guide Ground Bond Floating Rear Panel Output Only HV Output HV output can set to HV, Low or Off. (Fixed port 3) Maximum Voltage is 5kVac, 6kVdc (TUV list is 5kV) Maximum Current is 40mA ac or peak dc...

  • Page 20: Standard Accessory

    Electrical Safety Analyzer 19032 Quick Start Guide Standard Accessory Item Q’ty Description USA-type power 90° elbow USA-type power cord, length 1.8m cord Power adapter USA-type power cord 3P – 2P adapter HV terminal used Alligator clip – cross HV head, red HV test...

  • Page 21: Precaution Before Use

    Electrical Safety Analyzer 19032 Quick Start Guide 2. Precaution before Use The tester is with high voltage output up to 6KV sending to external test. It may occur injury and death result from error operation. Please peruse notice item of this chapter and remember to avoid accident.
  • Page 22 Electrical Safety Analyzer 19032 Quick Start Guide The test cable connects to this terminal should be connected and locked well. Figure 2-2 Connection test of high voltage output terminal After the test cable of COMMON terminal has been connected. Then follow the below procedures to connect high voltage output cable.
  • Page 23 Electrical Safety Analyzer 19032 Quick Start Guide Power switch Figure 2-3 The dangerous area under test mode It is very danger to touch high voltage area under operation status. Such as touch DUT, test cable, probe and output terminal. When the main unit is under test status, please don’t touch alligator clipper on test cable.
  • Page 24 Electrical Safety Analyzer 19032 Quick Start Guide Power switch is turned off. As the insulation resistance test unit, DUT may full of high voltage when test is completed. In the meantime, you need pay attention to obey descriptions of item 8 and 9. As the described procedures for execution.
  • Page 25 Electrical Safety Analyzer 19032 Quick Start Guide 10. Remote control the main unit The instrument with remote control, high voltage output control by external control signal usually. For your safety and prevent from hazard, please obeys the following rules. • Don’t allow any unexpected high voltage output that may cause danger.
  • Page 26 Electrical Safety Analyzer 19032 Quick Start Guide still light. When the above c onditions are occurred, please turn off power and pull off AC power plug im mediately. Don’t use any more, please send to our company or office for reparation.
  • Page 27 Electrical Safety Analyzer 19032 Quick Start Guide The tester use power transformer is over 200VA. hen DUT drawing mass current before deadline of fail judgment and outpu rrent, it may flows mass current (about ten amperes) up to ten millis conds.
  • Page 28 Electrical Safety Analyzer 19032 Quick Start Guide Using hexagon box sp anner to tighten up both screws. Put back DRIVE+ (red), DRIVE- (black) caps. Tighten up both caps. Ground bond lead wiring after connecting as below shown. 25. Keep test cable away from the panel...

  • Page 29: Description Of Panel

    Electrical Safety Analyzer 19032 Quick Start Guide Description of Panel Front Panel Key Area Display Area Key Area Terminal Area 4 10 13 14 Figure 3-1 Front panel includes several function areas which easy to use. This paragraph will introduce each control and information on screen to you.
  • Page 30 Electrical Safety Analyzer 19032 Quick Start Guide Title List Display Area Magnification MAIN MENU MEMORY 1 -> SYSTEM PRESET 2 -> OPTION 3 -> CALIBRATION PROGRAM 4 -> KEY LOCK 5 -> NEW SECURITY CODE 6 -> FAIL LOCK TEST 7 ->...
  • Page 31 Electrical Safety Analyzer 19032 Quick Start Guide setting parameter-protected mode. Other keys are malfunction except for “MEMORY”, ”TEST”, “KEY LOCK” and “ERROR LOG” modes. Offset: When this area is highlighted, it means the main unit has been zeroed the leakage current of test cable and test lead currently.
  • Page 32 Electrical Safety Analyzer 19032 Quick Start Guide keys can enter each display mode. Enter key. After inputting test parameter, press [ENTER]: this confirm key. Then the value of inputting will be confirmed. Clear key. When input test parameter, if there is...

  • Page 33: Rear Panel

    Electrical Safety Analyzer 19032 Quick Start Guide Rear Panel Figure 3-2 (1) REMOTE I/O : The test result signal output terminal. Start test signal input terminal. START: Stop test signal input terminal. STOP: INTER LOCK: Can output when the two terminals are short.
  • Page 34 Electrical Safety Analyzer 19032 Quick Start Guide When switches this power switch, please notice the change of fuse. (3) AC LINE: AC power socket and fuse holder. A tri-cord power and fuse holder. Input AC power, which the analyzer is needed from AC power socket. The detailed specification of using fuse please refer “Chapter 2 –...

  • Page 35: Notice Items And Procedures Before Operating

    Electrical Safety Analyzer 19032 Quick Start Guide Option (6000-02): 3 points of HV output & 5 sets of grounding terminals. (UL approval) Option (6000-03): 8 points of HV output. (UL approval) Option (6000-04): HV / LC scanner Option (6000-05): HV / LC scanner with probe Option (6000-06): L-N Scanner &...

  • Page 36: System Parameter Setting

    Electrical Safety Analyzer 19032 Quick Start Guide System Parameter Setting Operation Methods: When title shows “SYSTEM SETUP”, press [ ], [ ] keys to move the highlighted cursor to the parameter item which want to set. Press numeral key/character key or Function Keys to set this item parameter data.
  • Page 37 Electrical Safety Analyzer 19032 Quick Start Guide AC Source, please set as ON. After Fail CONTINUE/ RESTART (1) When set as CONTINUE, RESTART/STOP and any one among STEPs judged as No Good. It will continue until all STEPs are tested.

  • Page 38: Hardware/Software Agc

    Electrical Safety Analyzer 19032 Quick Start Guide (compatible with 9032C). (2) When set as OFF, GPIB/RS232 command format is IEEE-488.2. Step Signal ON/OFF (1) When set Step Signal as ON, the signals on rear panel are as below. 1. UNDER TEST = EOT 2.

  • Page 39: Discharg-V

    Electrical Safety Analyzer 19032 Quick Start Guide DCV : 500V~6KV (Hardware AGC is always ON, software AGC initial setting is ON and also can be set as OFF.) IR: 50V~1KV (No hardware AGC, software AGC initial value is ON and also can be set as OFF.)

  • Page 40: Memory Management Of Test Parameter And Test Preset Parameter

    Electrical Safety Analyzer 19032 Quick Start Guide test value accuracy. Especially when test voltage is higher and leakage current of test fixture and instrument is more increase. The happened of Offset current is often caused by capacitance feature. According to mathematics, when test a resistive load, its’ current value √...

  • Page 41: Read Memory

    Electrical Safety Analyzer 19032 Quick Start Guide 3.5.1 Read Memory If there are many sets of test parameter value, which be saved in main memory. Follow the below procedures to recall test parameter. When title display “MEMORY SETUP”, press [ ], [ ] keys or Function Key [NEXT PAGE] to move the highlighted cursor to the memory name which want to recall.

  • Page 42: Testing Preset Parameter Setting

    Electrical Safety Analyzer 19032 Quick Start Guide Testing Preset Parameter Setting 3.6.1 Operation Method When title shows “PRESET SETUP”, press [ ], [ ] keys to move the highlight cursor to the parameter item which want to set. Press numeral key/character key or Function Keys to set this item parameter data.
  • Page 43 Electrical Safety Analyzer 19032 Quick Start Guide Testing preset parameter function description table: Setting Initial Range Description Item Setting Setting PASS buzzer sound 01 Pass Hold 0.2∼99.9s continuous time Setting interval time between test procedures. 0.1∼99.9s 02 Step Hold Key: Setting test procedure...

  • Page 44: Auto Range

    Electrical Safety Analyzer 19032 Quick Start Guide (Note 2) No. * means changeable characters character. 0.1~99.9s Waiting time of Ground Bond Start Wait / OFF Smart Start. When set Ramp. Judg. to ON, it will judge if the current value is over High Limit setting value as Ramp time executed.
  • Page 45 Electrical Safety Analyzer 19032 Quick Start Guide TEST MODE SOURCE LIMIT RES. OFFSET 1.000 kV 40.00 Get Cs PAGE UP PAGE DOWN SCANNER-1 1 2 3 4 5 6 7 8 Remote Lock offset Error Figure 3-4 Before ending the test 0.6 sec, if the tested current can be represented by low current range then auto range to low is as Figure 3-5 shown.

  • Page 46: Start Wait Function

    Electrical Safety Analyzer 19032 Quick Start Guide 3.6.4 Start Wait Function Set Start Wait time, for example: set as 3 seconds. According to section 3.8.2 for setting parameters of GB MODE. Take for example: CURRENT set as 25.00A, HIGH LIMIT: 100mΩ, TEST TIME: 3.0sec.
  • Page 47 Electrical Safety Analyzer 19032 Quick Start Guide After GB CONTACT counting for three seconds (Start Wait setting time), then to process test as below Figure 3-8. TEST MODE SOURCE LIMIT RES. OFFSET 25.00 mΩ Get Cs PAGE UP PAGE DOWN...

  • Page 48: Floating Board

    Electrical Safety Analyzer 19032 Quick Start Guide TEST MODE SOURCE LIMIT RES. OFFSET Ω 25.00 A 100.0 m Get Cs PAGE UP PAGE DOWN SCANNER-1 1 2 3 4 5 6 7 8 GB OPEN.. Remote Lock offset Error Figure 3-10...

  • Page 49: Floating Description

    Electrical Safety Analyzer 19032 Quick Start Guide 3.7.2 GB-Floating Description When the test mode is WAC or WDC or IR, capable of selecting Drive- terminal grounding on the rear panel or Floating. When the test mode is GB or LC...

  • Page 50: Program Setting

    Electrical Safety Analyzer 19032 Quick Start Guide Program Setting 3.8.1 Operation Method When title shows “STEP SETTING”, press [ ], [ ] keys to move the highlight cursor to the parameter item which want to set. Press numeral/character keys or Function Keys to set this item parameter data.
  • Page 51 Electrical Safety Analyzer 19032 Quick Start Guide LOW LIMIT: It sets leakage current low limit value. The range is lower than high limit value of leakage current or OFF. ARC LIMIT: It sets arc high limit. ARC FILTER: It selects frequency range of detection arc. There are four ranges of 3∼23 kHz/3∼50 kHz/3∼100 kHz/3∼230 kHz can be...
  • Page 52 Electrical Safety Analyzer 19032 Quick Start Guide terminals on rear panel as below figure shown. DRIVE DRIVE SENSE SENSE GB output on rear panel GB output on front panel SENSE SENSE DRIVE DRIVE HV-2 HV OUT on front panel HV OUT on front panel...
  • Page 53 Electrical Safety Analyzer 19032 Quick Start Guide DRIVE+ DRIVE+ SENSE+ SENSE+ GB output on rear panel GB output on front panel SENSE- SENSE- DRIVE- DRIVE- HV-2 HV OUT on rear panel HV-1 HV OUT on front panel Example: Front HV Output...
  • Page 54 Electrical Safety Analyzer 19032 Quick Start Guide Withstanding Voltage Test Mode (DC) VOLTAGE : It sets withstanding voltage test needed voltage. HIGH LIMIT : It sets leakage current high limit value. LOW LIMIT : It sets leakage current low limit value. The range is lower than high limit value of leakage current or OFF.
  • Page 55 Electrical Safety Analyzer 19032 Quick Start Guide IR Value File Setting Voltage Setting Voltage 50V ~ 250V 250V ~ 1000V 10mA(3 ~ 10mA) 0.1MΩ ~ 0.1MΩ 0.1MΩ ~ 1.0MΩ 3mA(0.3 ~ 3mA) 0.1MΩ ~ 0.9MΩ 0.1MΩ ~ 3.5MΩ 0.1MΩ ~ 9.0MΩ...

  • Page 56: Calibration Function

    Electrical Safety Analyzer 19032 Quick Start Guide TEST TIME: Set the action method of pause mode. (1) When set to CONTINUE, pause mode will be ended till press START on panel or re-trigger START signal on rear panel. (2) Set to 0.3 ~ 999sec: When the setting time is up then end the pause mode.

  • Page 57: Key Lock Function

    Users can select if to LOCK “MEMORY RECALL” function together by Function Keys [YES], [NO]. Press Function Keys [EXIT] to complete KEY LOCK function. Note: When 19032 set as KEY LOCK ON then to restart, and enter TEST menu directly. KEY LOCK release method: When shows “MAIN MENU”...

  • Page 58: Fail Lock Function

    By using numerical keys to input PASSWORD [0] [0] [0] [0] (when NEW SECURITY CODE is not set). Press key for restarting START test. Press [MENU] to return to MAIN MENU. When 19032 set as FAIL LOCK ON then to restart, and enter Note TEST menu directly.

  • Page 59: Release Fail Lock

    Electrical Safety Analyzer 19032 Quick Start Guide 3.12.2 Release FAIL LOCK When shows “MAIN MENU” on title list, press numerical key which is corresponding to FAIL LOCK will show “RELEASE FAIL LOCK” window. By using numerical keys to input PASSWORD [0] [0] [0] [0] (when NEW SECURITY CODE is not set).
  • Page 60 Electrical Safety Analyzer 19032 Quick Start Guide Some logical components such as transistor, FET, coupler. Also can be used to connect as control circuit as Figure 3-14. The connecting signal and circuit as Figure 3-14. Only the circuit includes the following statuses, it can control the main unit.

  • Page 61: Output Signal

    Electrical Safety Analyzer 19032 Quick Start Guide 3.14 Output Signal The analyzer includes LED and buzzer two kinds of indication signal. The rear panel of analyzer has the following output signals. UNDER TEST: When the analyzer is under test, the output terminal will short circuit.
  • Page 62 Electrical Safety Analyzer 19032 Quick Start Guide...

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