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Summary of Contents for Uni-ram URS600CE
- Page 1 USER MANUAL MODELS URS600CE URS600CESS URS600CE Uni-ram Corporation European directive 2014/34 / EU 381 Bentley St, Markham ON ECEx BAS11.0057 L3R 9T2 Baseefa11ATEX0118 CE1180 uniram.com Ex db ib A T2 Gb...
- Page 2 Uniram URS600CE and the URS600CESS (stainless steel). The difference between the two versions of the machine is that the standard URS600CE is fitted with a brass condenser and the Uniram 600SS (stainless steel) is fitted with a stainless steel condenser. This difference has no effect on the recycling process and this manual is applicable to both versions and talks about the machine with the generic term "URS600CE".
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Page 3: Table Of Contents
USER MANUAL - URS600CE AND URS600CESS JULY 2019 Contents General 1.1. Copyright 1.2. Safety 1.3. Personal protective equipment (PPE) 1.4. Scope 1.5. Intended and unintended use 1.6. Working principle 1.7. Limitation of Liability 1.8. Transportation 1.9. End of lifecycle 1.10. Product overview 1.11. - Page 4 USER MANUAL - URS600CE AND URS600CESS JULY 2019 3.3. Place the liner bag in the tank 3.4. Filling the URS600CE with contaminated solvent 3.5. Setting the boiling temperature 3.6. Solvent recycling 3.7. Handling the waste and recycled solvent. 3.8. Cleaning the tank and lid 3.9.
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Page 5: General
Please Note: no immediate danger of damage or injury. To ensure safe use of the URS600CE, the following safety instructions must be followed at all times: Never open the safety cover and the tank lid when the HEAT and/or FAN light are on. The FAN light must be off indicating that the machine... - Page 6 BE CAREFUL machine and jeopardize safe operation. lease note! Water absorbs more heat than solvents and needs more time to recycle. The URS600CE works well with water, it works faster with solvents. Please note! Solvents suitable for recycling may be flammable. Set up and follow safe work practices for storing and transporting flammable solvents.
- Page 7 Please note! Make sure you always have a spare lid gasket in stock. One additional lid gasket is included with the purchase of the URS600CE. Please note! Never repair the URS600CE yourself, use a recognized expert. Please note! Only use original spare parts for maintenance and repairs.
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Page 8: Personal Protective Equipment (Ppe)
EN 60079-10-1: 2009) "classification of hazardous areas with regard to risk of explosions". Please note that recycled solvent in the container under the machine may itself release vapour. This will affect the zoning in your safety plan. A URS600CE may only be placed in zone 1 and zone 2. -
Page 9: Working Principle
The URS600CE weighs approximately 60 kg. Always lift the URS600CE with at least two people to avoid injury. 1.9. End of lifecycle When the URS600CE is no longer used or can be used, it must be disposed of in accordance with the regional regulations regarding the disposal of electrical equipment. -
Page 10: Product Overview
USER MANUAL - URS600CE AND URS600CESS JULY 2019 1.10. Product overview Figure 2. Overview of components of the URS600CE Description Lid clamp Bag holder Tank Housing Door Safety cover Lid gasket Liner bag Control panel Adjustable foot (4x) -
Page 11: Overview Of Safety Labels
Keep this appliance away from any naked flame sources. Warning: The URS600CE must be connected either to an explosion-proof ATEX receptacle using an ATEX explosion-proof plug or by direct connection to an explosion-proof switch that is suitable for ATEX zone 1 &... -
Page 12: Supplied Accessories
LED lights (L and M). See chapter 4.6 "Error codes" of this manual for instructions when the LED lights are flashing. 1.14. Safety provisions in the URS600CE: The URS600CE is constructed, tested and certified according to the European Directive: ATEX Directive 2014/34/EU... -
Page 13: Nameplate
• The URS600CE complies with standard EN 60079-0: 2012: equipment for use in potentially explosive atmospheres - part 0 General requirements. • The URS600CE has the ATEX coding: EX db ib IIA T2 Gb. For an explanation of this code, see section 1.14: Nameplate. -
Page 14: Serial Number
1.16. Serial Number The serial number of the URS600CE can be found on the silver label on the back of the cabinet. Make a note of the serial number and refer to it in communications on service matters. At the back of this manual... -
Page 15: Installation
This will affect the zoning in your safety plan. As far as the maximum zoning in the room where a URS600CE is placed, our advice is as follows: The zoning that is created in the room by the URS600CE at maximum:... -
Page 16: Set-Up
3. The URS600CE may only be installed in rooms with an ambient temperature between 5°C and 40 °C. 4. Ensure that there is at least 50 cm of free space at the front of the URS600CE, so that the door can be fully opened and the receiving container for the recycled solvent can be easily slid in and out. -
Page 17: Safe Switch-Off In A Dangerous Situation
1. As a precaution, stop the URS600CE by pressing OFF. The cooling fan will continue to run. 2. Never open the URS600CE before it has completely cooled down. Wait for the FAN LED light to go out, and the cooling fan has stopped running. -
Page 18: Requirements For Recyclable Solvents
Liner bag - LB900C-10. On delivery, the tank of the URS600CE comes equipped with an installed liner bag and a bag retainer ring. With the first use you can proceed to section 3.4. The liner bag can only be used once. If the liner bag needs to be replaced, please follow the next steps. -
Page 19: Filling The Urs600Ce With Contaminated Solvent
1. Check whether the contaminated solvent meets the requirements as stated in section 3.2. 2. Carefully pour the contaminated solvent into the liner bag in the distillation tank. Please note! The URS600CE has a maximum capacity of 20 litres, do not overfill. Fill the tank with at least 6 litres of the solution. - Page 20 7. Open the door on the front of the URS600CE. 8. Place the supplied HDPE receiving pail with a 3.0 cm diameter opening inside the cabinet of the URS600CE. Please note! Always use the supplied HDPE pail with the 3.0 cm opening. The small opening limits the possible formation of vapour to a minimum.
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Page 21: Setting The Boiling Temperature
JULY 2019 3.5. Setting the boiling temperature There are six temperature settings available on the URS600CE. The boiling temperature set point is indicated by the green LED lights (see figure 3 on page 11). Select the lowest possible boiling temperature at which the solvent will be recycled. This is done by selecting the setting which comes closest to the boiling point of the contaminated solvent. -
Page 22: Handling The Waste And Recycled Solvent
JULY 2019 The URS600CE is ready for the next operation. At this moment, the Ready L, Ready M and/or the Ready H LED lights are lit in accordance with the temperature setting, but the FAN and HEAT LED lights are not lit. -
Page 23: Maintenance
Please note! Only use original spare parts for maintenance and repairs. Ensure that the warning labels and the lights on the URS600CE are clearly visible at all times so that they can alert the URS600CE users to safe use. -
Page 24: Cleaning The Condenser
The condenser must be regularly checked and cleaned to ensure that it is free of dust and waste. Dust and waste that has collected on the other side of the condenser is not visible in the URS600CE. If the condenser overheats due to excessive dust, the process will stop and the LEDs will give the fault code 23 or 24. -
Page 25: Cleaning The Vapour Outlet Fitting
Cleaning the vapour outlet fitting A blockage in the vapour outlet fitting can cause solvent to leak out of the URS600CE. 1. Unscrew the vapour outlet tube. This can be loosened by hand. If this doesn’t work, carefully use a water pump pliers. -
Page 26: Troubleshooting
URS600CE. repair department of Uni-ram Corporation • The URS600CE is connected, the Ready LED lights are on; L , M or H but the HEAT LED light does not turn on when ON is pressed. Cause Solution PCB is defective or fuse is not working. - Page 27 Remove the source of water from the solvent. • Vapour is leaking from the URS600CE during the recycling process. There is a leak of solvent under the edge of the safety cover or there is more vapour than usual in the room. Follow the steps from section 2.3 ‘Safe switch-off’.
- Page 28 USER MANUAL - URS600CE AND URS600CESS JULY 2019 There is solvent present between the liner bag Turn on the URS600CE on for 5 minutes and lift and the distillation tank. the bag out when it is still warm. The waste material reacts with the bag and Try reducing the boiling temperature per section damages the bag.
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Page 29: Fault Codes
USER MANUAL - URS600CE AND URS600CESS JULY 2019 4.6. Fault Codes If a fault is detected during use, the HEAT light will switch off. The LED light L will flash a number of times then the LED light H will flash a number of times to indicate a code. For example, if the light L flashes 2 times and then the light H flashes once the fault code is 21. - Page 30 URS600CE has cooled down. solvent. Check the boiling temperature of your solvent. Set the URS600CE to a higher temperature if this is allowed. Boiling temperature of You cannot recycle this solvent. the solvent is too high.
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Page 31: Spare Parts
Altitude (max. 2000 m) Only intended for indoor use in a well-ventilated and safe ATEX room with no potential sources of ignition. A URS600CE may only be placed in zone 1 and zone 2. Protect URS600CE against sunlight and ambient heat. Avoid direct contact with moisture, dust, dew and frost. -
Page 32: Atex Code
USER MANUAL - URS600CE AND URS600CESS JULY 2019 Maximum surface temperature 240 °C Measured noise emission 63 dB URS600CE Part number URS600CE Model URS600CE Length 48 cm Width 48 cm 115 cm Height Weight 46 kg Tank capacity 20 litres... -
Page 33: Declaration Of Conformity
USER MANUAL - URS600CE AND URS600CESS JULY 2019...
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