Bosch Rexroth BA1N Operating Instructions Manual
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Bosch Rexroth BA1N Operating Instructions Manual

Bosch Rexroth BA1N Operating Instructions Manual

Kinetic energy buffer
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BA1N
Kinetic Energy Buffer
Operating Instructions
R911393267
Edition 01

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  • Page 1 BA1N Kinetic Energy Buffer Operating Instructions Edition 01 R911393267...
  • Page 2 Edition 01, 2019-08 tab. 1-1 "Record of revisions" on page Copyright © Bosch Rexroth AG 2019 All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial prop‐ erty rights.
  • Page 3 Comply with the time required for the (p. ex. dissipateurs thermiques). Respectez le Kühlkörpern). Abkühlzeit der drive components to cool down (at least 15 délai de refroidissement des composants Antriebskomponenten einhalten minutes). d’entraînement (au moins 15 minutes). (mind. 15 Minuten). R911393267_Edition 01 Bosch Rexroth AG...
  • Page 4 Antes de entrar ou aceder à área perigosa, Prima di accedere alla zona di pericolo, la zona de peligro, los accionamientos se imobilize os acionamentos de forma segura. arrestare e bloccare gli azionamenti. tienen que haber parado con seguridad. Bosch Rexroth AG R911393267_Edition 01...
  • Page 5 Sørg for at koble spændingsforsyningen fra, aardleiding. arbete på drivkomponenter. inden du rører ved drive components. Schakel voor toegang tot Var medveten om kondensatorernas Overhold kondensatorernes afladningstider. aandrijvingscomponenten de urladdningstid. spanningsvoorziening uit. Neem de ontlaadtijden van condensatoren in acht. R911393267_Edition 01 Bosch Rexroth AG...
  • Page 6 Batterierna får inte tas isär eller skadas. Undlad at skille batterier ad eller at Batterijen niet demonteren of beschadigen. Släng inte batterierna i elden. beskadige dem. Smid ikke batterier ind i Nooit batterijen in het vuur werpen. åben ild. Bosch Rexroth AG R911393267_Edition 01...
  • Page 7 Unikać kontaktu z powierzchniami Nedotýkejte se kovových povrchů (např. jäähdytyslevyt). Noudata käyttölaitteen metalowymi (np. radiatorami). Przestrzegać chladicích těles). Dodržujte dobu ochlazení komponenttien jäähtymisaikoja (väh. 15 czasów schładzania podzespołów napędów komponent pohonu (min. 15 minut). minuuttia). (min. 15 minut). R911393267_Edition 01 Bosch Rexroth AG...
  • Page 8 Pred prijemom ali dostopom v nevarno območje varno zaustavite vse gnane dele. Pred zásahom alebo prístupom do Înainte de intervenţia sau accesul în zona nebezpečnej oblasti uveďte pohony periculoasă, opriţi în siguranţă componentele bezpečne do zastavenia. de acţionare. Bosch Rexroth AG R911393267_Edition 01...
  • Page 9 áramellátást. Pirms darba pie piedziņas komponentiem Преди работа по задвижващите atslēdziet elektroapgādi. Ügyeljen a kondenzátorok kisülési idejére! компоненти, изключете захранващото Ņemiet vērā kondensatoru izlādes laikus. напрежение. Обърнете внимание на времето за разреждане на кондензаторите. R911393267_Edition 01 Bosch Rexroth AG...
  • Page 10 агресивен агент). Az akkumulátorokat ne szedje szét, és ne Neizjauciet un nesabojājiet baterijas. Не разглобявайте и не повреждайте rongálja meg! Az akkumulátort ne dobja Nemetiet baterijas ugunī. батерии. Не хвърляйте батерии в огън. tűzbe! Bosch Rexroth AG R911393267_Edition 01...
  • Page 11 Venkite liesti metalinius paviršius (pvz., radiaatorid) puudutamist. Pidage kinni επιφάνειες (π.χ. μονάδες ψύξης). Λάβετε radiatorių). Išlaikykite pavaros komponentų ajamikomponentide mahajahtumisajast υπόψη το χρόνο ψύξης των στοιχείων atvėsimo trukmę (bent 15 minučių). (vähemalt 15 minutit). μετάδοσης κίνησης (τουλάχιστον 15 λεπτά). R911393267_Edition 01 Bosch Rexroth AG...
  • Page 12 Μην απορρίπτετε τις μπαταρίες στη φωτιά. 中文 如果不按照下述指定的安全说明使用，将会导致人身伤害！ 在没有阅读，理解随本产品附带的文件并熟知正当使用前，不要安装或使用本产品。 如果没有您所在国家官方语言文件说明，请与 Rexroth 销售伙伴联系。 只允许有资格人员对驱动器部件进行操作。 安全说明的详细解释在本文档的第一章。 高电压！电击导致生命危险！ 只有在安装了永久良好的设备接地导线后才可以对驱动器的部件进行操作。 在接触驱动器部件前先将驱动器部件断电。 确保电容放电时间。 危险运动！生命危险！ 保证设备的运动区域内和移动部件周围无障碍物。 防止人员意外进入设备运动区域内。 在接近或进入危险区域之前，确保传动设备安全停止。 电磁场/磁场！对佩戴心脏起搏器、金属植入物和助听器的人员会造成严重的人身伤害 ! 上述人员禁止进入安装及运行的驱动器区域，或者必须事先咨询医生。 热表面（大于 60 度）！灼伤风险！ 不要触摸金属表面（例如散热器）。驱动器部件断电后需要时间进行冷却（至少 15 分钟）。 安装和运输不当导致受伤危险！当心受伤！ 使用适当的运输和安装设备。 使用适合的工具及用适当的防护设备。 电池操作不当！受伤风险！ 请勿对低电量电池重新激活或重新充电（爆炸和腐蚀的危险）。 请勿拆解或损坏电池。请勿将电池投入明火中。 Bosch Rexroth AG R911393267_Edition 01...

  • Page 13: Table Of Contents

    Transport and storage....................15 General notes............................15 Transport instructions........................... 15 Storage instructions..........................16 Assembly........................19 Mount energy storage device....................... 19 6.1.1 Mechanical fastening......................... 19 6.1.2 Preparing assembly........................... 20 6.1.3 Installation............................20 Electrical connection..........................20 6.2.1 Safety..............................20 R911393267_Edition 01 Bosch Rexroth AG...
  • Page 14 Energy storage device or machine table generates vibrations............37 Maintenance and repair....................39 Cleaning and servicing......................... 39 Service and support ..........................40 Environmental protection and disposal ............... 41 Environmental protection........................41 Disposal..............................41 Appendix........................43 10.1 Declaration of conformity........................43 Index..........................45 Bosch Rexroth AG R911393267_Edition 01...

  • Page 15: About This Documentation

    DANGER Non-compliance with this safety instructions will result in death or severe per‐ sonal injury. WARNING Non-compliance with this safety instructions can result in death or severe personal injury. R911393267_Edition 01 Bosch Rexroth AG...
  • Page 16 Conformity with the Low Voltage Directive 2006/95/EC, DIN EN 60034-1, DIN EN 60034-5 is confirmed for BA1N energy storage de‐ vice. Components for the use in systems for “integrated safety technique” prepared. Tab. 1-3: Meaning of symbols Bosch Rexroth AG R911393267_Edition 01...

  • Page 17: Safety Instructions

    For the purpose of this manual, qualified personnel means persons who are familiar with transporting, installing, mounting, commissioning and operating the components of the electrical drive and control system and the associated hazards and have an appropriate qualification for their job. R911393267_Edition 01 Bosch Rexroth AG...

  • Page 18: General Safety Instructions

    Improper use of the components and non-observance of the described safety notes can lead to damage, bodily injury, electric shock or in extreme case lead to death. In the case of damage due to non-observance of the safety notes, Bosch Rexroth assumes no liability. Product- and technology-dependent safety instructions 2.6.1...
  • Page 19 Allow the energy storage device to cool down long enough before touch‐ ing them. ● Temperature-sensitive components may not come into contact with the BA1N surface. Ensure appropriate mounting distance of connection ca‐ bles and other components. R911393267_Edition 01 Bosch Rexroth AG...
  • Page 20 6/49 BA1N Kinetic Energy Buffer Bosch Rexroth AG R911393267_Edition 01...

  • Page 21: Scope Of Delivery

    On delivery, immediately verify whether the delivered goods are those speci‐ fied on the delivery note. The forwarder must be promptly informed of any damage on the packaging and goods, which is detected on delivery. Start-up of damaged goods is prohibited. R911393267_Edition 01 Bosch Rexroth AG...
  • Page 22 8/49 BA1N Kinetic Energy Buffer Bosch Rexroth AG R911393267_Edition 01...

  • Page 23: About This Product

    About this product About this product Product description 4.1.1 Technical features Product Kinetic Energy Buffer Bosch Rexroth Electric Drives and Controls GmbH Manufacturer Buergermeister-Dr.-Nebel-Straße 2 97816 Lohr am Main, Germany BA1N16, water-cooled Type BA1N16,forced ventilation Listed acc. to CSA standard in preparation Listed acc.

  • Page 24: Degree Of Protection

    To ensure that the axial fan can move the required air volume, a minimum distance for letting the air in and out must be kept between the fan grille and the machine. Bosch Rexroth AG R911393267_Edition 01...
  • Page 25 The cooling circuit in the energy storage device is made of stainless steel. Expand the cooling circuit with anticorrosive. Please observe the information in the project planning manual BA1N - Kinetic Energy Buffer see tab. 1-2 "Additional documentation" on page R911393267_Edition 01 Bosch Rexroth AG...

  • Page 26: Product Identification

    12/49 BA1N Kinetic Energy Buffer About this product Product identification 4.2.1 Type code Fig. 4-4: Type codes BA1N16 Bosch Rexroth AG R911393267_Edition 01...

  • Page 27: Type Plate Example

    This way, you can read the data at any time without having to work in areas that are difficult to access and where the energy storage device may be attached. R911393267_Edition 01 Bosch Rexroth AG...
  • Page 28 14/49 BA1N Kinetic Energy Buffer Bosch Rexroth AG R911393267_Edition 01...

  • Page 29: Transport And Storage

     Never lift the BA1N energy storage device by the fan housing. ● Use suitable protective equipment and protective clothing during trans‐ port. Transport instructions To protect the BA1N energy storage device against dirt, dust, etc., Bosch Rexroth recommends transporting it ● up to the prepared installation place ●...

  • Page 30: Storage Instructions

    Unless otherwise speci‐ fied, the specified values are the values of the particular class. However, Bosch Rexroth reserves the right to adjust these values at any time based on future experiences or changed environmental factors.
  • Page 31 Unless otherwise speci‐ fied, the specified values are the values of the particular class. However, Bosch Rexroth reserves the right to adjust these values at any time based on future experiences or changed environmental factors.
  • Page 32 ⇒If the cable or the cable jacket has porous parts, replace it > 5 years ⇒Check the electric contacts to verify that they are free from cor‐ rosion Tab. 5-6: Measures before commissioning of cables and connectors that have been stored over longer periods of time Bosch Rexroth AG R911393267_Edition 01...

  • Page 33: Assembly

    Mounting holes and tightening torque of the screws To attach the energy storage devices properly and safely to the machine, Fastening screws Bosch Rexroth recommends the following screws and washers for attach‐ ment. ● Hexagon head screws DIN EN ISO 4014 ●...

  • Page 34: Preparing Assembly

    WARNING High electric voltage! Danger to life, risk of in‐ jury by electric shock. Any work may only be carried out while the motor is at standstill. Never connect or disconnect plug connectors under load! Bosch Rexroth AG R911393267_Edition 01...

  • Page 35: Electrical Connection

    TP(+) TP(-) n.c. n.c. n.c. Tab. 6-3: Contact arrangement pin assignment M58, power Contact arrangement M17, encoder Encoder connection Designation VCC_Encoder (11V) GND_Encoder EncData+ EncData- n.c. Tab. 6-4: Contact arrangement pin assignment M17, encoder R911393267_Edition 01 Bosch Rexroth AG...

  • Page 36: Plug-In Connector With Threaded Connection

    Connect the plug-in connector with the threaded connector M58 Before connecting, please ensure properly measured ready-made connection cables are available. The type, size and cable cross section of the plug-in connector must be adjusted to the motor. 1. Position power connector at thread. Bosch Rexroth AG R911393267_Edition 01...

  • Page 37: Speedcon Connectors

    2. "Manually" tighten the power connector with a rotation by approx. 90°. 3. Check the firm seat of the SpeedCon quick lock by short pull on the con‐ nector. 4. Secure the cables, that accruing forces due to cable vibrations onto the connector are prevented. R911393267_Edition 01 Bosch Rexroth AG...

  • Page 38: Temperature Sensor

    Motor protective switch and electric fusing are selected by the machine manufacturer. Please observe the regulations in the country of installation. ● The connector for connecting the fan is included in the scope of delivery and is located on the fan. Bosch Rexroth AG R911393267_Edition 01...
  • Page 39 The cooling connections on the housing side are provided for coolant con‐ nection threads with axial sealing. Bosch Rexroth recommends to use threaded connections which contain an O-ring for axial sealing of the screw connections. For example, seals consisting of hemp, teflon tape or cone-shaped screw...
  • Page 40 Please observe that additional screw connections or junctions in the cooling circuit can have a negative influence on the flow and supply pressure of the cooling medium. Bosch Rexroth AG R911393267_Edition 01...

  • Page 41: Commissioning And Operation Of Ba1N Energy Storage Device

    Allowed classes of environmental conditions during operation according to DIN EN 60721-3-3. Classification type Allowed class Classification of climatic environmental conditions 3K22 Classification of biological environmental conditions R911393267_Edition 01 Bosch Rexroth AG...

  • Page 42: Installation Altitude

    Unless otherwise speci‐ fied, the specified values are the values of the particular class. However, Bosch Rexroth reserves the right to adjust these values at any time based on future experiences or changed environmental factors.

  • Page 43: Commissioning

    ● Damaged products may not be operated. ● Contact Bosch Rexroth for additional information or support during com‐ missioning. The following commissioning notes refer to energy storage devices as part of a drive system with drive controller and control unit.

  • Page 44: Operation

    Before disassembling the energy storage device and its supply lines, se‐ cure them against dropping or moving and afterwards, disconnect the mechanical connections. ● Do not disconnect coolant lines as long as they are still under pressure. Bosch Rexroth AG R911393267_Edition 01...

  • Page 45: Maintenance

    While carrying out maintenance work, secure the machine such that it cannot restart or be used by unauthorized persons. ● Do not work on hot surfaces. Bosch Rexroth recommends the following maintenance measures, based on the maintenance plan of the machine manufacturer: Measure Interval...

  • Page 46: Re-Lubrication Of The Hybrid Bearings

    If the end of the available operating hours of the last re-lubri‐ cation interval has been reached, no further re-lubrication may be carried out. In this case, remanufacturing must be carried out by Bosch Rexroth. Bosch Rexroth AG R911393267_Edition 01...
  • Page 47 ① designation of the bearings ② average speed ③ number of operating hours until re-lubrication ④ grease quantity ⑤ grease designation Fig. 7-3: Information sign about re-lubrication R911393267_Edition 01 Bosch Rexroth AG...

  • Page 48: Fan

    4. Check the fan and the air circulation for proper functioning. 5. Record all maintenance measures in the machine maintenance plan. Bosch Rexroth AG R911393267_Edition 01...

  • Page 49: Coolant Supply

    This work may only be carried out by skilled personnel. ● Do not carry out any maintenance measures while the machine is run‐ ning. Observe the safety instructions. ● Protect open supply lines and connections against ingress of dirt. R911393267_Edition 01 Bosch Rexroth AG...

  • Page 50: Troubleshooting

    Original operating cycle has been changed. The original motor parameters have been changed. Hybrid bearings are worn or defective. Measures for Check the fan function of force-ventilated versions. Clean as required. Contact Bosch Rexroth Service in case of a failure. Bosch Rexroth AG R911393267_Edition 01...

  • Page 51: High Energy Storage Device Values, But Housing Temperature Is Normal

    Check the mechanical connection. Do not continue to use damaged parts. Contact the machine manufacturer. Check the parameterization of the drive system (energy storage device and encoder data). Comply with the instructions in the controller docu‐ mentations. R911393267_Edition 01 Bosch Rexroth AG...
  • Page 52 38/49 BA1N Kinetic Energy Buffer Bosch Rexroth AG R911393267_Edition 01...

  • Page 53: Maintenance And Repair

    Never do any provisional repairs on the connection cables. ● Check in regular distances the connection cables on damage and re‐ place them if necessary. ● Check optionally existing drag chains Drag chains) on defects. R911393267_Edition 01 Bosch Rexroth AG...

  • Page 54: Service And Support

    Detailed description of the fault and the circumstances ● Information on the type plate of the affected products, especially type codes and serial numbers. ● Your phone, fax numbers and email address so we can contact you in case of questions. Bosch Rexroth AG R911393267_Edition 01...

  • Page 55: Environmental Protection And Disposal

    Batteries and accumulators can contain hazardous substances which can harm the environment or people's health when improperly stored or disposed After use, the batteries or accumulators contained in Rexroth products must be properly disposed of according to the country-specific collection systems. R911393267_Edition 01 Bosch Rexroth AG...
  • Page 56 Plastic parts of the products may contain flame retardants. These plastic parts are labeled according to EN ISO 1043. They have to be recycled sepa‐ rately or disposed of according to the applicable legal provisions. Bosch Rexroth AG R911393267_Edition 01...

  • Page 57: Appendix

    BA1N Kinetic Energy Buffer 43/49 Appendix Appendix 10.1 Declaration of conformity Fig. 10-1: BA1N Declaration of conformity (origin) R911393267_Edition 01 Bosch Rexroth AG...
  • Page 58 BA1N Declaration of conformity (translation) The declaration of conformity is also available with signatures in English. In the case of access to the Indranet of Bosch Rexroth, you can download the document number DCTC-30319-002. Otherwise, refer to your responsible sales partner.

  • Page 59: Index

    BA1N Kinetic Energy Buffer 45/49 Index Index Troubleshooting..........35 Visual inspection..........35 Accumulators............41 Fault states............36 Additional documentation........1 Flange..............9 Ambient temperature..........9 foot mounting............19 Assembly............19 Frame shape............9 Electrical connection........20 Mechanical fastening........19 Hazardous substances........41 Heat dissipation..........
  • Page 60 46/49 BA1N Kinetic Energy Buffer Index Technical data............1 Transport............. 15 Troubleshooting Energy storage device........36 Fan..............35 Type code............12 Type plate............13 Unintended use............. 3 Utilization factor..........28 Vibrations............37 Water cooling............11...
  • Page 61 BA1N Kinetic Energy Buffer 47/49 Notes...
  • Page 62 48/49 BA1N Kinetic Energy Buffer Notes...
  • Page 63 BA1N Kinetic Energy Buffer 49/49 Notes...
  • Page 64 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 9352 18 0 Fax +49 9352 18 8400 www.boschrexroth.com/electrics *R911393267* R911393267 DOK-MOTOR*-BA1N*******-IT01-EN-P...

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