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Operating manual
Pressure booster pump AV 1000 standalone with handle
Safety, overview, operation and service
Item no. of the operating manual:
Water pump as suction pump AV 1000 standalone with
integrated pressure switch-off and flow meter,
230 V, 1 Ph, 50 Hz, 0.6 kW
Water pump as suction pump AV 1000 standalone,
230 V, 1 Ph, 50 Hz, 0.6 kW
Water pump as suction pump AV 1000 standalone,
400 V, 3 Ph, 50 Hz, 0.6 kW
00840533
Item no. 00493686
Item no. 00497368
Item no. 00492679
Read the operating manual prior to starting any work!
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Summary of Contents for PFT AV 1000
- Page 1 Pressure booster pump AV 1000 standalone with handle Safety, overview, operation and service Item no. of the operating manual: 00840533 Water pump as suction pump AV 1000 standalone with Item no. 00493686 integrated pressure switch-off and flow meter, 230 V, 1 Ph, 50 Hz, 0.6 kW Water pump as suction pump AV 1000 standalone, Item no.
- Page 2 Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service About us About us Publisher Knauf PFT GmbH & Co. KG Postfach 60 ▪ 97343 Iphofen Einersheimer Straße 53 ▪ 97346 Iphofen Germany Document name 00840533_1.0_EN...
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Page 3: Table Of Contents
Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service Table of contents Table of contents 1 General information........4 Description..........Information regarding the operating Overview of pressure booster pump manual..........AV 1000 230V EASY PRESS... - Page 4 Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service Table of contents Disassembly........8 Disposal............page 4 / 52...
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Page 5: General Information
Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service General information General information Information regarding the operating manual This operating manual provides important information and instruc- tions on the correct use of the machine. A prerequisite for safe working is the observance of all stated safety guidelines and instructions. -
Page 6: Symbols
Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service General information Symbols Warning signs Warning signs can be identified in the operating manual by symbols. The signs are implemented by using signal words, which indicate the intensity of the danger. -
Page 7: Limitation Of Liability
Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service General information Limitation of liability All specifications and instructions in this manual have been compiled considering the applicable standards and regulations, the status of technology as well as our long-term expertise and experiences. -
Page 8: Customer Service
Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service General information Spare parts WARNING Danger of injury due to wrong spare parts! Wrong or defective spare parts can cause damage, malfunctioning or total breakdown as well as hamper the safety. -
Page 9: Owner Responsibility
Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service General information 1.9.1 Owner responsibility The device is used in the commercial field. The operator of the device is therefore liable to follow the legal duties for occupational safety. -
Page 10: Operating Personnel
Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service General information 1.9.2 Operating personnel 1.9.2.1 Requirements WARNING Risk of injury due to lack of qualification! Improper use can lead to severe injuries or considerable material damage. -
Page 11: Personal Protective Equipment
Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service General information 1.9.2.2 Unauthorised individuals WARNING Danger for unauthorised personnel! Unauthorised individuals who do not fulfil the require- ments here are not fully aware of the dangers in the work area. -
Page 12: Special Dangers
Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service General information Light breathing protection To protect from harmful dust. Hearing protection To protect from hearing deficiencies. Safety helmet To protect from parts and materials that may fall or fly onto the person. - Page 13 Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service General information Electric current DANGER Danger to life from electric current! There is danger of immediate death if live parts are touched. Damage to electrical insulation or individual components can be potentially life-threatening.
- Page 14 Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service General information Discharged material DANGER Risk of injury from discharged material! Discharged material may lead to injuries to the eyes and face. Therefore: Always wear protective goggles.
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Page 15: Dealing With Dangerous Situations And Accidents
Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service General information Dirt and objects lying around CAUTION Danger of stumbling due to dirt and objects lying around! Dirt and objects lying around can be the cause to slip or stumble thus leading to severe injuries. -
Page 16: Intended Use
Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service General information 1.10 Intended use 1.10.1 Intended use of pressure booster pumps AV 1000 The pressure booster pumps AV 1000 are designed and constructed exclusively for the intended use described here. -
Page 17: Technical Data
Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service Technical data Technical data General information AV 1000 230V EASY PRESS Item no. 00493686 Figure 1: Dimension sheet in mm Detail Value Unit Weight approx. Length... -
Page 18: Connection Values Of Water
Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service Technical data General notes Detail Value Unit Shut-off flow rate (Da) 1 - 2 l/min Working pressure (Pm) 0.8 / 1.5 / 2.2 Maximum operating pressure... -
Page 19: Power Values
Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service Technical data 2.1.3 Power values Pump capacity AV 1000 230V EASY PRESS m³/h l/min 29.5 27.5 21.5 19.5 2.1.4 Sound power level Guaranteed sound power level L 75 dB(A) 2.1.5... -
Page 20: General Information Av 1000 230V Standalone Item No. 00497368
Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service Technical data General information AV 1000 230V standalone Item no. 00497368 Figure 2: Dimension sheet in mm General notes Detail Value Unit Weight approx. Length Width... -
Page 21: Operating Conditions
Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service Technical data 2.2.1 Operating conditions Detail Value Unit Ambient temperature range 1 - 40 °C Temperature range liquid 1 - 55 °C Relative air humidity, maximum 2.2.2... -
Page 22: Operating Conditions
Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service Technical data General notes Detail Value Unit Weight approx. 10.5 Length Width Height Connection inch Voltage, three-phase current 50 Power consumption, max. Power input 0.85 Capacity values/Pump capacity l/min. -
Page 23: Transport, Packing And Storage
Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service Transport, packing and storage Transport, packing and storage Safety instructions for transport Improper transport NOTE Damage from improper transport! Improper transport may cause substantial property damage. - Page 24 Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service Transport, packing and storage Handling packaging materials If no agreement for the recovery of the packaging has been made, separate materials according to type and size and reuse or recycle.
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Page 25: Description
Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service Description Description Overview of pressure booster pump AV 1000 230V EASY PRESS Figure 4: Table of the assembly groups Handle bracket Pressure control and flow meter... -
Page 26: Overview Of Pressure Booster Pump Av 1000 230V Standalone
Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service Description Overview of pressure booster pump AV 1000 230V standalone Figure 5: Table of the assembly groups Water drainage screw frost protection Water inlet Water filler plug... -
Page 27: Overview Of Pressure Booster Pump Av 1000 400V Standalone
Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service Description Overview of pressure booster pump AV 1000 400V standalone Figure 6: Table of the assembly groups Water drainage screw frost protection Water inlet Water filler plug... -
Page 28: Advantages At A Glance
Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service Description Configuration example Item no. of pressure booster pump AV1000/1: 00493686 Figure 7: Pressure booster pump Accessories Item no. 00136619 Figure 8: Suction strainer with stain- less steel filter screen, suction hose 1",... -
Page 29: Easy Press Modes
Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service Description EASY PRESS modes No power supply EASY PRESS is switched off. Short or long press on “START”: No effect. Power supply is restored: EASY PRESS returns to normal operation and starts the pressure booster pump (if necessary). -
Page 30: Hazards Of Water Shortage
Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service Description Dry run protection EASY PRESS has detected that the pressure booster pump is running dry and has therefore temporarily stopped its working. Short press on “START”: The pressure booster pump is switched on and returned to normal working. - Page 31 Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service Description Frequent start-up NOTE Frequent start-up = repeated stopping and restarting of the pressure booster pump at intervals of less than 2 minutes. This is caused by a flow of less than 1 - 2 l/min.
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Page 32: Operation
Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service Operation Operation Safety Personal protective equipment The following protective equipment has to be worn for all operative work: Protective clothing Protective goggles Protective gloves Safety shoes... -
Page 33: Inspection By Machine Operator
Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service Operation Inspection by machine operator Prior to each shift, the machine operator has to examine the effec- tiveness of the control and safety devices, as well as the proper fitting of the protection devices. -
Page 34: Connecting Easy Press
Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service Operation 5.3.2 Connecting EASY PRESS EASY PRESS may be connected only to mixing pumps with single- phase motors. Follow the circuit diagram when connecting EASY PRESS. - Page 35 Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service Operation The following instructions have to be observed before operating the pump. The pump has to be installed in a horizontal position. Before start-up both the suction line has to be connected to position 1 and the pressure line to position 2.
- Page 36 Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service Operation 5.3.3.1 Start-up with EASY PRESS NOTE The water column above the EASY PRESS must not generate higher pressure than the working pressure of the mixing pump (Pm).
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Page 37: Shutdown In Case Of Emergency Easy Press
Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service Operation 5.3.3.2 Initial start-up booster pump Fill the PFT pressure booster pump with water prior to initial start-up to let the air escape from the pump housing. -
Page 38: Measures In Case Of Risk Of Frost
Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service Operation WARNING Risk of injury from escaping water! Escaping water can cause injuries due to high pressure. EASY PRESS is not working; however, do not remove the water tank or its cover under any circumstance. -
Page 39: Reaction In The Event Of Faults
Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service Operation Reaction in the event of faults Reaction in the event of faults The following applies as a general rule: 1. In the event of faults presenting immediate danger to persons or property, activate the emergency OFF function immediately. -
Page 40: Easy Press Fault Displays
Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service Operation 5.6.3 EASY PRESS fault displays The following installation indicates faults: Faults in the pressure booster pump are indicated by the lights (1). Figure 25: Fault displays... -
Page 41: Table Of Faults
Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service Operation 5.6.4 Table of faults Fault Fault display Possible cause Troubleshooting EASY PRESS No power supply Check the electrical connections is not switching The pressure The EASY PRESS model is not... -
Page 42: Maintenance
Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service Maintenance Maintenance Safety Personnel The maintenance works described here can be carried out by the operator, unless marked otherwise. Some maintenance work must only be carried out by specially trained technical personnel or exclusively by the manufacturer. -
Page 43: Remove Connection Cable
Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service Maintenance 6.1.1 Remove connection cable Electrical system WARNING Danger to life from electric current! There is danger to life if you come in contact with live parts. -
Page 44: Implementation By A Service Technician
Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service Maintenance 6.3.1 Implementation by a service technician A service technician is responsible for the assembly and commissioning of machines. In addition, service techni- cians carry out maintenance and repair work. If work is... -
Page 45: Accessories
Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service Maintenance 6.5.1 Accessories Recommended accessories/equipment can be found in the PFT machine and equipment catalogue or under www.pft.net page 45 / 52... -
Page 46: Disassembly
Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service Disassembly Disassembly After the useful service life has been reached, the device has to be dismantled and disposed of in an environment-friendly manner. Safety Personnel Disassembly must be carried out by specially trained technical personnel only. - Page 47 Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service Disassembly Disassembly When decommissioning, clean the device and dismantle it according to the applicable work safety and environmental protection regula- tions. Prior to starting the disassembly: Switch off device and secure against restarting.
- Page 48 Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service Disposal Disposal Provided no return or disposal agreements have been made, recycle the disassembled parts: Scrap metals. Recycle plastic elements. Dispose of remaining components, sorted according to the type of material.
- Page 49 Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service Disposal page 49 / 52...
- Page 50 Pressure booster pump AV 1000 standalone with handle / Safety, overview, operation and service Disposal page 50 / 52...
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- Page 52 PFT - ALWAYS AT YOUR SITE Knauf PFT GmbH & Co. KG Postfach 60 97343 Iphofen Einersheimer Straße 53 97346 Iphofen Germany Telephone: +49 9323 31-760 Fax: +49 9323 31-770 Technical hotline: +49 9323 31-1818 info@pft.net www.pft.net...
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