Itowa BOGGY 8 User Manual
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Itowa BOGGY 8 User Manual

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USER MANUAL
SYNTHESIZED
SETS

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Summary of Contents for Itowa BOGGY 8

  • Page 1 USER MANUAL SYNTHESIZED SETS...
  • Page 3 IT IS FORBIDDEN TO FULLY OR PARTIALLY REPRODUCE THIS MANUAL, WITHOUT THE PRIOR WRITTEN AUTHORISATION FROM ITOWA. IN THE EVENT OF INFRINGEMENT, ITOWA RESERVES THE RIGHT TO TAKE THE ACTION IT DEEMS NECESSARY, IN ACCORDANCE WITH CURRENT LAW. ITOWA RESERVES THE RIGHT TO MODIFY THIS MANUAL WITHOUT PRIOR NOTIFICATION.

  • Page 4: Table Of Contents

    SYNTHESIZED SETS USER MANUAL 1. INTRODUCTION 2. GENERAL RULES FOR THE CORRECT AND SAFE USE OF THE RADIO CONTROL 3. DESCRIPTION OF THE SET 3.1. TRANSMITTER 3.1.1. BOOGY TRANSMITTERS 3.1.2. WINNER TRANSMITTERS 3.1.3. COMBI TRANSMITTERS 3.1.4. BETON TRANSMITTERS FOR CONCRETE PUMPS 3.2.
  • Page 5 SYNTHESIZED SETS USER MANUAL 9.3. PROCEDURE TO MANUALLY CHANGE FREQUENCY 9.4. CHECKING THE SELECTED CHANNEL 9.5. FREQUENCY TABLE 9.5.1. CHANNELS IN THE 433 MHz BAND 9.5.2. CHANNELS IN THE 868 MHz BAND 10. TROUBLESHOOTING 11. QUICK GUIDE 11.1. SUMMARY OF RECEIVER LED FUNCTIONS 11.2.

  • Page 6: Introduction

    SYNTHESIZED SETS USER MANUAL 1. INTRODUCTION This manual is a guide to the correct use of the range of ITOWA multi-frequency remote control sets. These sets have been specially designed for the wireless remote control of all types of electromechanical machinery.

  • Page 7: General Rules For The Correct And Safe Use Of The Radio Control

    SYNTHESIZED SETS USER MANUAL 2. GENERAL RULES FOR THE CORRECT AND SAFE USE OF THE RADIO CONTROL For maximum safety when handling the radio control, the user must follow the rules described in this manual. Whenever the crane has to be manoeuvred, the radio control operator must be in a place where he can view the whole manoeuvre being performed.

  • Page 8: Description Of The Set

    SYNTHESIZED SETS USER MANUAL 3. DESCRIPTION OF THE SET The remote controls of the SYNTHESIZED range are made up of the following elements: ● TRANSMITTER ● RECEIVER ● BATTERIES ● CHARGER 3.1. TRANSMITTER This is a sealed push-button box (IP 65 protection) in highly resistant plastic material. The manoeuvre push-buttons and display leds are in the front part.

  • Page 9: Boogy Transmitters

    TROLLEY FORWARDS LEFT TROLLEY BACKWARDS TROLLEY FORWARDS *GVE THIS RELAY WILL BE ACTIVATED ONLY WHEN THE SET IS ON AND WITH ANY OF THE LIFTING BUTTONS ON AUXILIARY 1 Fig. 3.2 BOGGY 8 AUXILIARY 2 UNIF0001 Fig. 3.3 BOGGY 12...
  • Page 10 SYNTHESIZED SETS USER MANUAL MANOUVRE STOP START-HORN LOWER RAISE CRANE NORTH CRANE SOUTH RIGHT LEFT TROLLEY BACKWARDS TROLLEY FORWARDS AUXILIARY 1 AUXILIARY 2 UNIF0002 Fig. 3.4 BOGGY 12/4...
  • Page 11 USER MANUAL • OVERHEAD CRANE MANOUVRE MANOUVRE STOP STOP START-HORN START-HORN RAISE RAISE LOWER LOWER TROLLEY RIGHT TROLLEY RIGHT TROLLEY LEFT TROLLEY LEFT CRANE NORTH CRANE NORTH CRANE SOTUH CRANE SOUTH UNIF0003 Fig. 3.5 BOGGY 8 Fig. 3.6 BOGGY 8/6...

  • Page 12: Winner Transmitters

    USER MANUAL 3.1.2. WINNER TRANSMITTER With regards to the other Itowa transmitters, this transmitter has more leds to indicate the different status of functioning. Apart from the other differences described all through the manual, the main differences of the Winner transmitter with regards to the rest of Itowa equipments are the following ones: - When placing the battery, the transmitter tests its leds.
  • Page 13 SYNTHESIZED SETS USER MANUAL • TOWER CRANE MANOUVRE MANOUVRE HORN ITOWA AUXILIARY START LOWER RAISE LEFT TURN RIGHT TURN TROLLEY BACKWARDS TROLLEY FORWARDS WIND FREE SLEWING SLEWING BRAKE STOP UNIF0004 Fig. 3.7 WINNER TOWER CRANE...
  • Page 14 SYNTHESIZED SETS USER MANUAL • OVERHEAD CRANE MANOUVRE MANOUVRE HORN ITOWA AUXILIARY START RAISE LOWER TROLLEY LEFT TROLLEY RIGHT CRANE FORWARDS CRANE BACKWARDS AUXILIARY 1 AUXILIARY 2 AUX.1 STOP UNIF0005 Fig. 3.8 WINNER OVERHEAD CRANE...

  • Page 15: Combi Transmitters

    SYNTHESIZED SETS USER MANUAL 3.1.3. COMBI TRANSMITTERS • TOWER CRANE UNIF0006 Fig. 3.9 COMBI TRANSMITTERS FOR TOWER CRANE (The manoeuvres indicated in the table are a guideline only. Manoeuvres may change from one order to another in accordance to customers needs) TOWER CRANE Nº...
  • Page 16 SYNTHESIZED SETS USER MANUAL • OVERHEAD CRANE UNIF0007 Fig. 3.10 COMBI TRANSMITTER FOR OVERHEAD CRANE (The manoeuvres indicated in the table are a guideline only. Manoeuvres may change according to customer needs) OVERHEAD CRANE Nº MEANING Nº MEANING Trolley Right Trolley Left Lower Joystick...

  • Page 17: Beton Transmitters For Concrete Pumps

    SYNTHESIZED SETS USER MANUAL 3.1.4. BETON TRANSMITTERS FOR CONCRETE PUMPS • 3 JOYSTICKS TRANSMITTER Fig. 3.11 3 JOYSTICKS BETON TRANSMITTER CONCRETE PUMP Nº MEANING Nº MEANING Raise arm 4 Lower arm 4 Lower arm 2 Joystick Joystick Raise arm 3 Raise arm 2 Lower arm3 Right...
  • Page 18 SYNTHESIZED SETS USER MANUAL • 2 JOYSTICKS TRANSMITTER Fig. 3.12 2 JOYSTICKS BETON TRANSMITTER (The manoeuvres indicated in the table are a guideline only. Manoeuvres may change from one supply to another in accordance with customers needs) CONCRETE PUMP Nº MEANING Nº...

  • Page 19: Receiver

    SYNTHESIZED SETS USER MANUAL 3.2. RECEIVER The receiver unit consists of a cabinet in which the various electronic systems are located to receive orders and activate / deactivate the corresponding relays for each manoeuvre of the crane. The receiver unit can be divided into three blocks (Fig. 3.13, UHF receiver, control circuit and relay circuit.

  • Page 20: Standard Receiver

    SYNTHESIZED SETS USER MANUAL 3.2.1. STANDARD RECEIVER Fig. 3.14 Standard Receiver Flap Receiver Control Board UNIF0011 Fig. 3.15 Detail of the standard receiver...
  • Page 21 SYNTHESIZED SETS USER MANUAL Fig. 3.16 Detail of the control board Follow these instructions in order to take the control board out: Raise the flap (1). Take the control board out.

  • Page 22: Battery Charger

    USER MANUAL 3.3. BATTERY CHARGER The ITOWA battery charger can quickly and safely charge Ni-MH and Ni-Cd batteries. The batteries supplied are in Ni-MH, from which the charger extracts their maximum power. The charger is capable of detecting faulty batteries, short circuits or overheating, and can recuperate batteries that have been flat for a long period of time.
  • Page 23 SYNTHESIZED SETS USER MANUAL CHARGING LED POWER SUPPLY UNIF0016 WINNER battery charger Fig. 3.17 Battery chargers...

  • Page 24: Technical Specification

    SYNTHESIZED SETS USER MANUAL 4. TECHNICAL SPECIFICATIONS 4.1. GENERAL SPECIFICATIONS MANUFACTURER INVESTIGATION TOTAL WARE TYPE MULTI-FREQUENCY FREQUENCY ISM-BAND NUMBER OF ORDERS Up to 40 (Optional up to 56) POSSIBILITY OF WRONG MANOEUVRE ≥6 HAMMING DISTANCE PROGRAMMABLE CODE 16777216 ORDER RESPONSE TIME <50 ms ACTIVE EMERGENCY TIME <50 ms...

  • Page 25: Transmitter

    16 hours + 10 minutes reserve (GCFI) 24 hours + 15 minutes reserve (Winner GCFI) Temperature range: From -20ºC to +70 COMBI / BETON 1,6 kg Approximate BOGGY 8 1,1 kg weight: BOGGY 12 1,5 kg (without batteries) WINNER 0,6 kg...

  • Page 26: Receiver

    EN 60047-5-1 0,9 A (48 Vac) / 0,5 A (115 Vac) / 0,2 A (230 Vac) Max. Consumption: 4 A (12 Vdc) / 2 A (24 Vdc) Connection: By means of Itowa 48-pin connector Fuses: Emergency stop manouvre 7,5 A Dimensions:...

  • Page 27: Accessories

    SYNTHESIZED SETS USER MANUAL 4.4. ACCESSORIES 4.4.1. CHARGER TRANSFORMER (EXCEPT BETON Power supply: 115 / 230 Vac – 15 Vdc Consumption: 3,6 VA Weight: 0,35 kg Battery chargers of BETON sets do not have transformers and can be directly supplied with 12 to 24 Vdc.

  • Page 28: Installation And Start-Up

    Whenever possible, metal screens on the antenna should be avoided, in order to achieve a better radio link and avoid failures in communication. Itowa cannot be held responsible for faulty installations ATTENTION: THE FASTENING SET OF THE RECEIVER (METAL PARTS) MUST BE INSTALLED BEFORE FASTENING THE RECEIVER ITSELF (EXCEPT IN THE MAGNETIC FASTENING OPTION).

  • Page 29: Magnetic Fastening (Optional)

    SYNTHESIZED SETS USER MANUAL 1. Assemble the fastening on a stable and sturdy support. The size of the support should be adequate for the fastening. 2. Place the fastening vertically, using the alternative holes to the two central holes, if necessary, as shown in figure (2).

  • Page 30: Connecting The Set

    This hose will be connected to the set at one end, by means of the supplied Itowa connector, and the other end will be connected to a multi-pole connector identical to the one used by the machine to interconnect with a push-button box by cable. This enables the remote control or the cable control to be interchanged simply by connecting or disconnecting the flexible hose.

  • Page 31: Power Supply Of The Receiver

    SYNTHESIZED SETS USER MANUAL 5.3. POWER SUPPLY OF THE RECEIVER ATTENTION: CONNECTIONS SHOULD BE MADE SO THAT WHEN GENERAL SWITCH IS TURNED OFF, THE REMOTE CONTROL RECEIVER IS ALSO TURNED OFF. The receiver can be connected internally to three different voltages (230 Vac, 115 Vac, or 48 Vac), except the BETON receiver that connects to a set voltage of 24 Vdc or 12 Vdc, depending on the model.

  • Page 32: Configuration Of Transmitting Time

    SYNTHESIZED SETS USER MANUAL Switch off the emergency stop button (STOP BUTTON). When the START push-button is pressed, the remote control will start to operate by turning on the stop and start relays, and the general contactor will be interlocked. The led of the transmitter and the S1 led of the receiver (Operation led) will light up indicating that the remote control is in operating mode.

  • Page 33: State Of Batteries

    SYNTHESIZED SETS USER MANUAL 5.4.2. STATE OF BATTERIES The transmitter is equipped with a led indicating the state of the battery. When it detects that the battery is at a certain level of discharge, the led will start to flash and the horn relay will turn on intermittently (reserve).

  • Page 34: Maintenance Of Radio Control Equipment

    As a general rule, it is advisable to periodically service the sealing devices that protect both the receiver and transmitter from weathering. Servicing should be carried out by an ITOWA authorised Technical Assistance Service, as incorrect sealing may cause irreparable damage to the equipment.

  • Page 35: Maintenance Of The Receiver

    6.4. CHARGING THE BATTERIES The batteries supplied with ITOWA equipment do not have a memory effect, meaning that they can be charged without having to the totally flat. In order to lengthen their life span, it is recommended to use one battery in the morning and another in the afternoon.

  • Page 36: Displaying The Code And The Working Channel Of The Set

    SYNTHESIZED SETS USER MANUAL 7. DISPLAYING THE CODE AND THE WORKING CHANNEL OF THE 7.1. DISPLAY OF CODE If you want to know the code of the set, the receiver can display it by simply following a series of steps. To start displaying, the set should be in stand-by.

  • Page 37: Display Of Working Channel

    SYNTHESIZED SETS USER MANUAL • 3 pulses of S4 and all the leds flash except S4 until P1 is pressed. • 8 pulses of S5 and all the leds flash except S5 until P1 is pressed. • 14 pulses of S6 and all the leds flash except S6 until P1 is pressed. •...

  • Page 38: Scan

    SYNTHESIZED SETS USER MANUAL 8. SCAN The equipment has several systems for the detection of abnormalities in case other equipments or systems may interfere within the communication between transmitter and receiver. Among these systems there is the scanning or frequencies, which will allow the tracking of the whole band in order to find which channels are or have been occupied by any other system that transmits in the same band.
  • Page 39 SYNTHESIZED SETS USER MANUAL The scanning process lasts around half a minute. Once it has ended leds will no longer realize this visualization and free channels will be shown. These channels are the result of the current scanning process plus any other scanning processes undergone while the equipment is in rest from the latest reset (last time the receiver has been given power supply).

  • Page 40: Changing The Working Frequency (Not Valid For Gcfi Versions)

    SYNTHESIZED SETS USER MANUAL 9. CHANGING THE WORKING FREQUENCY (NOT VALID FOR GCFI VERSIONS) ATTENTION: THE WORKING FREQUENCY SHOULD ONLY BE CARRIED OUT BY AUTHORISED STAFF. 9.1. OPERATION MODE The system can operate in three modes: - Mode 1: change of frequency disabled. - Mode 2: change of frequency in manual mode.
  • Page 41 SYNTHESIZED SETS USER MANUAL EMERGENCY VALIDATE START ON/OFF KEY STOP TENS EMERGENCY STOP START UNITS TENS VALIDATE UNITS EMERGENCY ON/OFF KEY STOP START VALIDATE TENS START UNITS TENS VALIDATE EMERGENCY STOP UNITS UNIF0021 Fig. 9.1 Elements to change frequency ATTENTION: TO CHANGE THE WORKING FREQUENCY, SELECT THE MANUAL OR AUTOMATIC FREQUENCY CHANGE MODE.

  • Page 42: Procedure To Automatically Change Frequency

    SYNTHESIZED SETS USER MANUAL The system operates in the UHF band in frequencies from 433.050 MHz to 434.775 MHz, or from 868.000 MHz to 870.000 MHz, depending on the model you have purchased, and meets the telecommunications and safety regulations I-ETS 300-220. (See channel assignation tables). 9.2.

  • Page 43: Procedure To Manually Change Frequency

    SYNTHESIZED SETS USER MANUAL In order to indicate it, the transmitter will use both leds . First, there are as many flashes on the led a tens and afterwards there are as many flashes on the led as units. In the receiver a similar sequence is produced.
  • Page 44 SYNTHESIZED SETS USER MANUAL ATTENTION: PLACE THE TRANSMITTER AT THE BOTTOM OF THE CRANE. 4. If the Stop Button is pressed, it should be released. 5. Press the START button. Keep it pressed and press the STOP BUTTON. Led indicators on the transmitter will flash alternately.

  • Page 45: Checking The Selected Channel

    SYNTHESIZED SETS USER MANUAL 9.4. CHECKING THE SELECTED CHANNEL After changing the frequency, it is advisable to check that the selected channel is not already occupied. Carry out the following operations: 1. Turn off the transmitter by pressing the STOP BUTTON. 2.

  • Page 46: Frequency Table

    SYNTHESIZED SETS USER MANUAL 9.5. FREQUENCY TABLE 9.5.1. CHANNELS IN THE 433 MHZ BAND Channel 1: 433.050 MHz Channel 25: 433.650 MHz Channel 49: 434.250 MHz Channel 2: 433.075 MHz Channel 26: 433.675 MHz Channel 50: 434.275 MHz Channel 3: 433.100 MHz Channel 27: 433.700 MHz Channel 51: 434.300 MHz Channel...

  • Page 47: Channels In The 868 Mhz Band

    SYNTHESIZED SETS USER MANUAL 9.5.2. CHANNELS IN THE 868 MHZ BAND Channel 1: 868.000 MHz Channel 28: 868.675 MHz Channel 55: 869.350 MHz Channel 2: 868.025 MHz Channel 29: 868.700 MHz Channel 56: 869.375 MHz Channel 3: 868.050 MHz Channel 30: 868.725 MHz Channel 57: 869.400 MHz Channel 4: 868.075 MHz Channel 31: 868.750 MHz Channel 58: 869.425 MHz Channel...

  • Page 48: Troubleshooting

    SYNTHESIZED SETS USER MANUAL 10. TROUBLESHOOTING INCIDENT SITUATION ACTION Check the condition of the key or that the selector is in the ON position Neither of the transmitter indicators Battery is correctly inserted light up Ensure that the battery is charged or replace it with a charged battery Only the led of the transmitter...
  • Page 49 SYNTHESIZED SETS USER MANUAL INCIDENT SITUATION ACTION Mistaken introduction The Introduced channel of work is Repeat the process with the wanted of the work of channel not the wanted channel of work in a change of frequency Connect the cable from the remote control The equipment is not connected to to the electric panel of the machine using the machine...

  • Page 50: Quick Guide

    SYNTHESIZED SETS USER MANUAL 11. QUICK GUIDE 11.1. SUMMARY OF RECEIVER LED FUNCTIONS MODE Set on Slight loss of radio frequency signal Shutdown owing to lack of radio frequency signal Shutdown owing to interference Shutdown of set owing to time or STOP BUTTON Stand-by mode or manoeuvre without changes Fault in standard drivers Fault in stop relays...

  • Page 51: Summary Of Transmitter Led Functions

    SYNTHESIZED SETS USER MANUAL Icono Significado Led off Slow flashing Led off with quick flashing on Led on with quick flashing off Led continuously on • On starting up the set and as long as it is shutdown with the STOP BUTTON or with time, the working channel is indicated through pulses in the leds (tens and units).

  • Page 52: Summary Of The Change Of Requency (Not Valid For Gcfi Versions)

    SYNTHESIZED SETS USER MANUAL • To lock and to unlock the keyboard, press the start button 5 times in less than three seconds with the STOP BUTTON pressed. Change of frequency • When selecting the manual change of frequency, both leds will blink alternatively until the validation of change of frequency is activated.

  • Page 53: Summary Of The Change Of Frequency Mode (Not Valid For Gcfi Versions)

    SYNTHESIZED SETS USER MANUAL 11.4. SUMMARY OF THE CHANGE OF FREQUENCY MODE (NOT VALID FOR GCFI VERSIONS) 1º PLACE BATTERY, PLACE THE KEY OR SELECTOR IN THE OFF POSITION AND UNLOCK THE STOP BUTTON*. 2 º W I T H T H E H O I S T I N G M A N O E U V R E ON (UP OR DOWN), PLACE THE KEY OR SELECTOR IN THE ON POSITION.

  • Page 54: Summary To Change The Transmission Time With No Active Channel

    SYNTHESIZED SETS USER MANUAL 11.5. SUMMARY TO CHANGE THE TRANSMISSION TIME WITH NO ACTIVE CHANNEL 1º PLACE BATTERY, PLACE THE KEY OR SELECTOR IN THE OFF POSITION AND PRESS THE STOP BUTTON 2º WITH THE HOISTING MANOEUVRE ON (UP OR DOWN), PLACE THE KEY OR SELECTOR IN THE ON POSITION 3º...

  • Page 55: Standard Wiring

    SYNTHESIZED SETS USER MANUAL 11.6. STANDARD WIRING Attention: If the Stop manoeuvre does not require independent contacts, please connect terminals 43 and 45 by means of a bridge and wire this manoeuvre in terminals 41 and 47.

  • Page 56: Recycling

    SYNTHESIZED SETS USER MANUAL 12. RECYCLING INFORMATION FOR THE PROPER MANAGEMENT OF ELECTRIC AND ELECTRONIC DEVICES The equipment’s refuses should never be mixed with general refuses. These refuses can be delivered, without any extra cost, to the centres of refuse collection. For further information, please contact your local authorities.

This manual is also suitable for:

Boggy 12Boggy 12/4Boggy 8/6WinnerCombiBeton

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