RSP TC5 Installation And Maintenance Manual
Tool changers
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Also See for TC5:
- Product manual (38 pages) ,
- Installation and maintenance manual (22 pages)
Related Manuals for RSP TC5
Summary of Contents for RSP TC5
- Page 1 Installation and Maintenance Manual Tool changers TC5 and TC20 M0119-1 Tool changers | Swivels | Swivels Tool changers | Grippers | Hose packages | Valve Units | Tool systems...
- Page 2 M0119-1 version 3.1...
- Page 3 The information in this document is subject to change without prior notice and should not be regarded as an undertaking from Robot System Products AB. Robot System Products AB assumes no responsibility for errors that may occur in this document. Robot System Products AB bears no responsibility for damage that is incurred by the use of this document, or the software or hardware described in this document.
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Page 4: Table Of Contents
CONTENTS 1 INTRODUCTION ...................... 5 1.1 Installation and Maintenance manual ................5 1.2 Safety ........................... 6 1.2.1 General ..........................6 1.2.2 Explanation of warnings ..................... 6 1.3 Tightening torques ....................... 7 1.4 Recommended equipment ................... 7 1.5 Required products ......................7 2 INSTALLATION ...................... -
Page 5: Introduction
1.1 Installation and Maintenance manual This document describes how the tool changers, TC5 and TC20, including corresponding tool attachments and options for transfer of signals and air, are installed and replaced. In addition, the document describes required maintenance activities, including inspection, cleaning, lubrication, replacement of wear parts, required tools and products and disposal and recycling. -
Page 6: Safety
1.2 Safety 1.2.1 General The integrator installing the tool changer into the system must follow the safety demands stated in standards and provisions applicable in the country where the tool changer system is to be installed. The products are all prepared for CE-certification. The user of the Robot System Products’... -
Page 7: Tightening Torques
1.3 Tightening torques Tightening torques for mounting (screw class 8.8) Dimension Torque 3 Nm 6 Nm 10 Nm 24 Nm 47 Nm 82 Nm 200 Nm 1.4 Recommended equipment Equipment recommended for installation and maintenance work Tools Applications Complete set of Allen keys For all socket head cap screws Torque wrench For dismounting and mounting... -
Page 8: Installation
2 INSTALLATION 2.1 Installation of tool changer on robot Action Note Safety Read the safety section 1.2. Service position Place the robot in service position. Power off Switch the power off and lock the circuit breaker. NOTE! Read the safety chapter for the robot. -
Page 9: Installation Of Tool Attachment On Tool
2.2 Installation of tool attachment on tool Action Note Safety Read the safety section 1.2. Mount guide pins Press guide pins, as applicable, into the corresponding holes on the tool. Fit tool attachment Fit the tool attachment and tool to each other using the guide pins. -
Page 10: Programming
Connect air hoses Connect air hoses to the tool attachment. Pneumatic diagrams are found in the Technical Description of respective unit. Connect signals (electrical versions only) Connect electrical connectors in accordance with selected unit. Circuit diagrams are found in the Technical Description of respective unit. -
Page 11: Maintenance And Service
3 MAINTENANCE AND SERVICE The tool changers and the tool attachments must be maintained regularly to ensure proper function. The specified intervals are approximate and valid under normal conditions, corresponding to 2 tool changes per minute during 2 work shifts per working day, i.e. 42.000 tool changes per month. -
Page 12: Specification Of Maintenance Activities
3.2 Specification of maintenance activities 3.2.1 Visual inspection of tool changer The following maintenance activities should be carried out on the TC every 2 week. Action Note Check locking balls Check each ball to make sure it moves freely. For cleaning and lubrication of balls see section 3.2.3. -
Page 13: Visual Inspection And Cleaning Of Tool Attachment
3.2.2 Visual inspection and cleaning of tool attachment The following maintenance activities should be carried out on the TA every 2 week. Action Note Clean contact surface (electrical versions Wipe the contact surface with a lint only) free cloth. Check cables and hoses Check cables and hoses for damages and squeezing, replace if damaged. -
Page 14: Cleaning And Lubrication Of Tool Attachment
Clean air sealings Wipe air sealings clean with a lint free cloth. Clean spring-loaded signal pins Clean the contact surfaces of the spring-loaded signal pins with a nylon brush. NOTE! Signal pins shall be cleaned whenever blackened. 3.2.4 Cleaning and lubrication of tool attachment The following maintenance activities should be carried out on the TA every 6th month or after 250,000 tool changes, whichever comes first. -
Page 15: Dismounting And Replacement
4 DISMOUNTING AND REPLACEMENT 4.1 Replacement of tool changer Action Note Safety Read the safety section 1.2. Dismount tool Leave tool, with tool attachment mounted, in tool stand. Service position Place the robot in service position. NOTE! The tool change function shall be in locked position. -
Page 16: Replacement Of Tool Attachment
4.2 Replacement of tool attachment Action Note Safety Read the safety section 1.2. Undock tool Undock tool attachment, with tool mounted, in a safe and fully supported position for dismounting. Release electrical connections Disconnect electric power and signals. NOTE! Handle contacts with care, as they are sensitive to mechanical damage. -
Page 17: Replacement Of Wear Parts
4.3 Replacement of wear parts 4.3.1 Replacement of air sealings Action Note Remove air sealings Remove the air sealings with a screw driver. NOTE! There are totally 6 air sealings. Clean sealing holes Wipe clean the sealing holes. Remove all remaining parts of sealing and glue. -
Page 18: Disposal And Recycling
5 DISPOSAL AND RECYCLING Taking care of spent equipment Used equipment must be taken care of in an environmentally-friendly way. When disposed of, a major share of the material, or its energy content, can be recycled. The quantities possible to recycle vary depending on technical resources and practises in respective country. - Page 19 M0119-1 version 3.1...
- Page 20 M0119-1 version 3.1...
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