Related Manuals for RSP STC350
Summary of Contents for RSP STC350
- Page 1 Product Manual m0403 Swivel with tool changer STC350 M0605-1 Tool changers | Swivels | Swivel tool changers | Grippers | Hose packages | Valve units | Tool systems...
- Page 2 M0605-1 ver 2.5...
- Page 3 The information in this document is subject to change without prior notice and should not be regarded as an undertaking from Robot System Products AB. Robot System Products AB assumes no responsibility for errors that may occur in this document. Robot System Products AB bears no responsibility for damage that is incurred by the use of this document, or the software or hardware described in this document.
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Page 4: Table Of Contents
2.1.4 Tool attachment, TA350-8 square. Article no: P0602 ............13 2.1.5 Swivel with tool changer STC350-6E. Article no: P0607 ..........14 2.1.6 Swivel with tool changer STC350-6E Sealed. Article no: P0695A ........16 2.1.7 Tool attachment round, TA350-8E. Article no: P0608 ............. 18 2.1.8 Tool attachment square, TA350-8E. - Page 5 4.4 Replacement of swivel with tool changer ..............37 4.5 Replacement of wear parts ..................39 4.5.1 Replacement of air sealings ..................... 39 4.5.2 Replacement of signal pins (STC350-6E only) ..............40 4.6 Complete service of tool changer ................40 5 SPARE PARTS ..................... 41 5.1 Part list for swivel with tool changer, P0605, P0607 and P0695A ......
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Page 6: Introduction
TrueConnect™ tool changing mechanism with our swivel technology, combining the best out of two technologies. Robot System Products’ product lines are available for all major robot brands and come with complete documentation. 3D-models for simulation are available for download at: www.rsp.eu.com. M0605-1 ver 2.5... -
Page 7: Safety
1.1 Safety 1.1.1 General The integrator installing the tool changer into the system must follow the safety demands stated in standards and provisions applicable in the country where the tool changer system is to be installed. The products are all prepared for CE-certification. The user of the Robot System Products tool changer is responsible that law and directives applicable in respective countries, with regards to safety, are followed. -
Page 8: Description Of Rsp Swivel With Tool Changer
The combination of RSP’s hose packages with the swivel with integrated tool changer does in addition significantly reduce the design and installation times for the system integrator. -
Page 9: Technical Specifications
’E’. The swivel with tool changer STC350-6 and STC350-6E cannot transport fluids. The spring loaded signal pins of STC350-6E are placed and protected along a circle close to the centre of the tool changer. The signal pins are not in connection until at the very end of the docking cycle when the tool attachment is already properly aligned. -
Page 10: Coordinate System Definition
2.1.1 Coordinate System Definition A swivel with tool changer adds load to the robot. If the arm and tool loads are not stated correctly during programming the behaviour of the robot and the wear of the equipment will be affected. Information about weight and centre of gravity can, in accordance with the co-ordinate system stated below, be found in the technical specification tables of the swivel with tool changers. -
Page 11: Swivel With Tool Changer Stc350-6. Article No: P0605
2.1.2 Swivel with tool changer STC350-6. Article no: P0605 Swivel with tool changer STC350-6 transfers 6 pneumatic channels to the tool attachment. To be used together with swivel with tool changer P0606 and P0602. Technical data Working temperature +10°C - +60°C... -
Page 12: Tool Attachment, Ta350-8 Round. Article No: P0606
2.1.3 Tool attachment, TA350-8 Round. Article no: P0606 Tool attachment TA350-8 transfers 8 pneumatic channels to the tool. To be used together with tool changer P0605. Technical data +10°C−+60°C Working temperature Bolt pattern ISO9409-1-160-11-M12 Weight 5.2 kg Maximum tool load Fz (static) ±3 500 N (M12-screws) -
Page 13: Tool Attachment, Ta350-8 Square. Article No: P0602
2.1.4 Tool attachment, TA350-8 square. Article no: P0602 Tool attachment TA350-8 transfers 8 pneumatic channels to the tool. To be used together with tool changer P0605. Technical data +10°C−+60°C Working temperature Bolt pattern ISO9409-1-160-11-M12 Weight 5.7 kg Maximum tool load Fz (static) ±3 500 N (M12-screws) -
Page 14: Swivel With Tool Changer Stc350-6E. Article No: P0607
2.1.5 Swivel with tool changer STC350-6E. Article no: P0607 Swivel with tool changer STC350-6E transfers 6 pneumatic channels and 12 electrical signals to the tool attachment. To be used together with tool attachments P0608 and P0604. M0605-1 ver 2.5... - Page 15 Technical data Working temperature +10°C - +60°C Bolt pattern ISO 9409-1-160-11-M12 Maximum tool load Fz (static) ± 3500 N Mx/My (dynamic) ± 3500 Nm Mz (dynamic) ± 3500 Nm Weight and centre of gravity 23.0 kg P0607 Weight 0.1 / 2.5 / 92.7 mm Mass centre X / Y / Z 28.5 kg P0607 and P0608...
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Page 16: Swivel With Tool Changer Stc350-6E Sealed. Article No: P0695A
2.1.6 Swivel with tool changer STC350-6E Sealed. Article no: P0695A Swivel with tool changer STC350-6E transfers 6 pneumatic channels and 12 electrical signals to the tool attachment. To be used together with tool attachments P0608 and P0604. M0605-1 ver 2.5... - Page 17 Technical data Working temperature +10°C - +60°C Bolt pattern ISO 9409-1-160-11-M12 Maximum tool load Fz (static) ± 3500 N Mx/My (dynamic) ± 3500 Nm Mz (dynamic) ± 3500 Nm Weight and centre of gravity 24.6 kg P0695A Weight 0.1 / 2.4 / 104.0 mm Mass centre X / Y / Z 29.8 kg P0695 and P0608...
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Page 18: Tool Attachment Round, Ta350-8E. Article No: P0608
2.1.7 Tool attachment round, TA350-8E. Article no: P0608 Tool attachment TA350-8E round transfers 8 pneumatic channels and 18 electrical signals to the tool. To be used together with tool changers P0607 and P0695A. Technical data +10°C−+60°C Working temperature Bolt pattern ISO9409-1-160-11-M12 Weight 5.5 kg... -
Page 19: Tool Attachment Square, Ta350-8E. Article No: P0604
2.1.8 Tool attachment square, TA350-8E. Article no: P0604 Tool attachment TA350-8E square transfers 8 pneumatic channels and 18 electrical signals to the tool. To be used together with tool changers P0607 and P0695A. Technical data +10°C−+60°C Working temperature Bolt pattern ISO9409-1-160-11-M12 Weight 6.1 kg... -
Page 20: Pneumatic Diagram
2.1.9 Pneumatic diagram M0605-1 ver 2.5... -
Page 21: Circuit Diagram E0167-006 For P0607 And P0695A
2.1.10 Circuit diagram E0167-006 for P0607 and P0695A M0605-1 ver 2.5... -
Page 22: Circuit Diagram E0166-003 For P0608
2.1.11 Circuit diagram E0166-003 for P0608 M0605-1 ver 2.5... -
Page 23: Circuit Diagram E0166-005 For P0604
2.1.12 Circuit diagram E0166-005 for P0604 M0605-1 ver 2.5... -
Page 24: Options For Swivel With Tool Changer
The flange of the swivel with tool changer has fastening holes in accordance with ISO 9409-1 according to the figure below. Dependent on robot model adaptation plates, for other bolt circles, between the tool changer and the turning disc on the robot may be needed. Adaptation plates are available from RSP. M0605-1 ver 2.5... -
Page 25: Tool Stand Kit. Article No: P0639
2.2.3 Tool stand kit. Article no: P0639 This tool stand kit, mounted on a stand, gives in combination with square tool attachments P0602 or P0604 a robust tool stand for easy tool changing. Technical data Weight 2.6 kg Maximum load 350 kg 2.2.4 Limitation of Robot movements There can be some limitations on the movement of axis 5 for some robot models. -
Page 26: Installation
3 INSTALLATION 3.1 Tightening torques Tightening torques for mounting (screw class 8.8) Dimension Torque 3 Nm 6 Nm 10 Nm 24 Nm 47 Nm 82 Nm 200 Nm 3.2 Recommended tools for installation Tools Applications Complete set of Allen keys For dismounting and mounting. -
Page 27: Installation Of Swivel With Tool Changer On Robot
3.3 Installation of swivel with tool changer on robot Action Note Safety Read the safety section (1.1). Service position Place the robot in service position. Power off Switch the power off and lock the circuit breaker. NOTE! Read the safety chapter for the robot. - Page 28 Connect air Connect the air hoses according to markings (see section 2.1.9). Connect signal contact 23P Souriau. Connect signal cable (STC350-6E only) Unlock the circuit breaker and switch Power on the power on. M0605-1 ver 2.5...
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Page 29: Installation Of Tool Attachment On Tool
3.4 Installation of tool attachment on tool Action Note Safety Read the safety section (1.1). Mount guide pins Press the guide pin into the corresponding holes on the tool. Fit tool attachment Lift and fit the tool attachment, using the guide pin, into its appropriate guide hole. -
Page 30: Manual Unlocking Of Swivel With Tool Changer
3.5 Manual unlocking of swivel with tool changer Action Note Safety Read the safety section (1.1). Park the tool Park the tool on a tool stand or table. NOTE! Make sure that the tool attachment and tool are fully supported by a tool stand or table. -
Page 31: Hints
3.6 Hints 3.5.1 Programming The following will ensure a correct docking position. Action Attach a spare tool attachment to the swivel with tool changer. Position a spare tool attachment above the tool attachment that is mounted on the tool. The right position is found when the tool attachments are parallel, centered and engraved arrows are on the same line. -
Page 32: Maintenance And Service
4 MAINTENANCE AND SERVICE 4.1 Maintenance chart The swivel with tool changers and the tool attachments must be maintained regularly to ensure proper function. The specified intervals are approximate and valid under normal conditions. Under extreme conditions, such as dirty environments or extreme robot movements, the intervals should be shortened. -
Page 33: Recommended Tools For Maintenance
4.1.2 Recommended tools for maintenance Tools Applications Complete set of Allen keys For dismounting and mounting. Pair of pliers For dismounting the signal pins. Flat-head screwdriver For removing the air sealings. Torque wrench For all socket head cap screws 4.1.3 Wear parts Wear parts should be replaced before considerable damage occurs. -
Page 34: Activities And Intervals On Tool Attachment
Note Air connections Not damaged or dirty Air sealings No wear, not damaged or dirty Electrical connection (STC350-6E only) Not damaged or dirty Signal pins (STC350-6E only) No wear, not damaged or dirty Cables (STC350-6E only) No wear, not damaged... -
Page 35: Cleaning
(Molykote BR2Plus) on the locking balls. NOTE! It is important that this is done or there might else be a risk that the tool attachment jams. Clean signal pins (STC350-6E only) Clean only the contact surfaces! NOTE! Avoid cleaning solvent in the spring housing. -
Page 36: Cleaning Of Tool Attachment
4.3.2 Cleaning of tool attachment Action Note Clean grooves Wipe the grooves for the locking balls with a cloth. Clean contact surfaces (TA350-8E only) Clean the signal contact surfaces with a cloth. Clean contact surfaces of air sealings Wipe the contact surfaces of the air sealings with a cloth. -
Page 37: Replacement Of Swivel With Tool Changer
Pneumatic air off NOTE! The pressure in the pneumatic system must be released before dismounting begins. Release contact (STC350-6E only) Release signal contact Souriau 23P. NOTE! Handle the contact with care, as it is sensitive to mechanical damage. Make sure that no dirt enters the contacts. - Page 38 Remove screws Remove the screws holding the swivel with tool changer to the robot flange. WARNING! The swivel with tool changer is heavy and may cause damage if dropped. NOTE! Be careful not to damage the signal pins at the tool side of the swivel with tool changer.
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Page 39: Replacement Of Wear Parts
4.5 Replacement of wear parts 4.5.1 Replacement of air sealings Action Note Remove air sealings Remove the air sealings with a screw driver. NOTE! There are totally 6 air sealings. Clean sealing holes Wipe clean the sealing holes. Mount new air sealings Tap in the air sealings with a plastic mallet. -
Page 40: Replacement Of Signal Pins (Stc350-6E Only)
We recommend a complete service on tool changers to be carried out every 30 months. This will ensure proper function and increase the lifespan of the tool changer considerably. We further recommend that the maintenance shall be carried out by qualified RSP personnel. Please contact us for a quotation. -
Page 41: Spare Parts
5 SPARE PARTS 5.1 Part list for swivel with tool changer, P0605, P0607 and P0695A M0605-1 ver 2.5... - Page 42 X-ring I0111 Spring I0204 O-ring I0031 Air coupling I0196 Souriau connector (STC350-6E only) I0206 Sealing (P0605 and P0607) I0213 Sealing (P0695A) I1183 The signal and power pins, water/air couplings and O-rings are also considered as wear parts, see section 4.1.3.
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Page 43: Part List For Tool Attachment P0606 Amd P0608
5.2 Part list for tool attachment P0606 amd P0608 Item Description Part number Connector Souriau UT001619SHT Connection plate P0166-001B O-ring I0133 Screw MC6S 5x20 M0605-1 ver 2.5... -
Page 44: Part List For Tool Attachment P0602 Amd P0604
5.3 Part list for tool attachment P0602 and P0604 Item Description Part number Locking screw MC6S 5x20 Connection plate P0166-023B Screw MF6S 4x30 O-ring I0031 M0605-1 ver 2.5... -
Page 45: Disposal And Recycling
6 DISPOSAL AND RECYCLING Taking care of spent equipment Used equipment must be taken care of in an environmentally-friendly way. When disposed of, a major share of the material, or its energy content, can be recycled. The quantities possible to recycle vary depending on technical resources and practises in respective country. - Page 46 M0605-1 ver 2.5...
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