Related Manuals for RSP CiRo S
Summary of Contents for RSP CiRo S
- Page 1 Installation and Maintenance Manual CiRo S / M / MHD / L /XL M0410-1 Tool changers | Swivels | Swivels with Tool changers | Grippers | Hose packages | Valve Units | Tool systems...
- Page 2 M0410-1 version 3.3...
- Page 3 The information in this document is subject to change without prior notice and should not be regarded as an undertaking from Robot System Products AB. Robot System Products AB assumes no responsibility for errors that may occur in this document. Robot System Products AB bears no responsibility for damage that is incurred by the use of this document, or the software or hardware described in this document.
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Page 4: Table Of Contents
1.4 Recommended equipment ..................7 1.5 Required products ...................... 7 2 INSTALLATION ....................... 8 2.1 Installation of CiRo S, MHD, L and XL on robot ............8 2.2 Installation of CiRo M1 and M2 on robot ..............13 3 MAINTENANCE AND SERVICE ................16 3.1 Wear parts ........................ -
Page 5: Introduction
1.1 Installation and Maintenance manual This document describes how the Robot System Products’ CiRo S, M, MHD and L, including cables, hoses and tool adaptation kits, are installed and replaced. In addition, the document describes required maintenance activities, including inspection, cleaning, lubrication, replacement of wear parts, required tools and products and disposal and recycling. -
Page 6: Safety
1.2 Safety 1.2.1 General The integrator installing a CiRo must follow the safety demands stated in standards and provisions applicable in the country where the CiRo is to be installed. The products are all prepared for CE-certification. The user of the Robot System Products’ CiRo is responsible that law and directives applicable in respective countries, with regards to safety, are followed. -
Page 7: Tightening Torques
1.3 Tightening torques Tightening torques for mounting with screw class 8.8 Dimension Torque 3 Nm 6 Nm 10 Nm 24 Nm 47 Nm 82 Nm 200 Nm 1.4 Recommended equipment Equipment recommended for installation and maintenance work Tools Applications Complete set of Allen keys For dismounting and mounting. -
Page 8: Installation
2 INSTALLATION 2.1 Installation of CiRo S, MHD, L and XL on robot Action Note Safety Read the safety section (1.2). Service position Place the robot in service position. Power off Switch the power off and lock the circuit breaker. - Page 9 Join CiRo parts Fit and join the CiRo-shaft and the housing, with hose holder and rotation stops mounted, before fitting and mounting to the robot flange. Fit CiRo Lift the CiRo to the robot flange. Make sure that the guide pin fits to the guide hole in the CiRo.
- Page 10 Fit hose/cable guide (CiRo S, MHD and L1) Fit the hose/cable guide, bushing and enclosed screw to the CiRo. NOTE! Apply a small amount of threadlocker (Loctite 2400) on the screw before mounting. NOTE! One guide for radial mounting and one for axial mounting are enclosed.
- Page 11 (Castrol Optitemp RB 1) on cables and hoses before entering the protective hose. 12 B Mount elbow gland (CiRo S only) Mount the elbow gland with the enclosed nut. NOTE! The elbow gland and nut are delivered as parts of an RSP hose package.
- Page 12 CiRo. NOTE! The rubber strip protects the cable and hoses from wear! Fasten cables (CiRo S, MHD and L) Fasten the cables and hoses to the hose/cable guide by two cable ties. NOTE! The cable ties...
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Page 13: Installation Of Ciro M1 And M2 On Robot
2.2 Installation of CiRo M1 and M2 on robot Action Note Safety Read the safety section (1.2). Service position Place the robot in service position. Power off Switch the power off and lock the circuit breaker. NOTE! Read the safety chapter for the robot. - Page 14 Fit CiRo Lift the CiRo to the robot flange. Make sure that the guide pin fits to the guide hole in the CiRo. NOTE! The CiRo is heavy and may cause damage if dropped. Mount CiRo Mount the CiRo with the screws and bushings (when applicable) enclosed in the adaptation kit.
- Page 15 Use an Allen key for tightening (see tightening torques above). NOTE! The hose clamp and screws are delivered as parts of an RSP hose package. Mount protective hose Mount the protective hose, including cable and hoses, on the robot arm and hose clamp.
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Page 16: Maintenance And Service
3 MAINTENANCE AND SERVICE The CiRo must be maintained regularly to ensure proper function. The specified intervals are approximate and valid under normal conditions. Under extreme conditions, such as dirty environments or extreme robot movements, the intervals should be shortened. Consider the table as a guide and update as the production experience of each system increases. -
Page 17: Cleaning And Lubrication Of Ciro
CiRo-shaft. NOTE! Rotate the mounting ring successively to clean and grease gliding surfaces all around. NOTE! For CiRo S, MHD, L and XL lubrication of the surface between housing and CiRo-shaft is done through a groove at the backside of the housing. - Page 18 Lubricate hose/cable guide Apply a small amount of grease (Molykote BR2Plus) on the surfaces between the hose/cable guide and the CiRo-shaft and the hose/cable guide and the bushing, respectively. Clean CiRo in general Wipe clean the CiRo in general, use cleaning agent (industrial alcohol) when required.
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Page 19: Replacements
(1.2). Air and power off Switch off pneumatic air and electric power (when applicable). Release cables and hoses (CiRo S, M, MHD, Cut the two cable ties and L1) holding the cables and hoses to the hose/cable guide with a nipper. - Page 20 Fit and mount hose/cable guide Fit and mount new hose/cable guide according to section 2.1 (CiRo M MHD, L and XL) or section 2.2 (CiRo S). Attach rubber strip Attach a new rubber strip around the cable and hoses. Fasten cables Fasten cables and hoses according to section 2.1...
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Page 21: Replacement Of Ciro
Switch the power off and lock the circuit breaker. NOTE! Read the safety chapter for the robot. Release cables and hoses (CiRo S, M, MHD, Cut the two cable ties and L1) holding the cables and hoses to the hose/cable guide with a nipper. - Page 22 Dismount protective hose (CiRo S only) Loosen and remove the plastic clamping ring, holding the protective hose, with a small screw driver. Remove the protective hose from the elbow gland. NOTE! The plastic clamping ring can be put back in place directly after the protective hose is removed.
- Page 23 Remove rotation stops from Unscrew and remove any robot (when applicable) rotation stop fastened in the robot. NOTE! Only required when rotation stops are fastened, to the robot with screws. Remove CiRo Unscrew the screws holding the CiRo and remove it. NOTE! Rotate the CiRo in order to reach all screws for loosening.
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Page 24: Disposal And Recycling
4 DISPOSAL AND RECYCLING Taking care of spent equipment Used equipment must be taken care of in an environmentally-friendly way. When disposed of, a major share of the material, or its energy content, can be recycled. The quantities possible to recycle vary depending on technical resources and practises in respective country. - Page 25 M0410-1 version 3.3...
- Page 26 M0410-1 version 3.3...
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