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Summary of Contents for SCANMASKIN World Series
- Page 1 SCANMASKIN 32 PROPANE MANUAL BY SCANMASKIN...
- Page 2 Dear Customer! Thank you for choosing Scanmaskin as your supplier. We wish you all the best with your new Scanmaskin 32 World Series Propane and hope that it meets your expectations. Scanmaskin Sverige AB Per-Anders Bardh Address: Scanmaskin Sweden AB...
- Page 3 “SCANMASKIN 32 WS PROPANE”. SCANMASKIN 32 WS PROPANE may only be used for grinding horizontal surfaces approved by Scanmaskin Sweden AB. If SCANMASKIN 32 WS PROPANE is used for other purposes or handled in ways other than that des- cribed in this Manual, Scanmaskin Sweden AB disclaims all responsibility.
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Page 4: Table Of Contents
Manual transport ..........................19 Lifting ...............................19 Inside vehicles ..........................19 Transporting propane tanks ......................20 Operation ............................20 Preparation ............................20 Precautions .............................20 Operation of machine ........................21 Control panel ..........................21 Throttle ............................22 Stop ..............................23 Emergency Stop ...........................23 Adjusting grinding speed ......................23 4.10 Safety off position .........................24 www.scanmaskin.com... - Page 5 SCANMASKIN World Series 32 Propane ENGLISH 4.11 Grinding ............................24 4.12 Adjusting the grinding pressure ....................24 4.13 Changing tools ..........................25 Maintenance ...........................26 Precautions .............................26 Daily inspection prior to operation ....................26 Maintenance and inspection list ....................27 Grinding head replacement / assembly ..................29 Cleaning the machine ........................29...
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Page 6: Specifications
20Amp Propane tank Steel 20lbs / 9kg Table 1–1 Power specifications 1.2 Mechanical specifications Model SCANMASKIN 32 WS PROPANE Grinding width 785 mm (31”) Grinding head diameter 280 mm (11”) Grinding head speed 350 – 850 Rpm Mass 610kg (1345 lbs) Water tank 20 liter / 5.2 gal... -
Page 7: Water Tank
SCANMASKIN 32 WS PROPANE Figure 1 SCANMASKIN 32 WS PROPANE has a built-in water tank (1.) that can be used to keep the grinding tools at the lower temperature and in those occasions where it´s not possible to use a dust collector together with the machine. -
Page 8: Tools
1.4 Tools The machine must be equipped with tools approved by Scanmaskin Sweden AB before opera- tion. Failure to follow the directions in this Manual will void the warranty See “Grinding guide” for information about available tools and “4.13 Changing tools”... -
Page 9: Range Of Application
Polishing of the surface • Removal of coating defects • Removal of glue residues 1.6 Scope of supply The following parts are included with the standard SCANMASKIN 32 WS PROPANE grinding machine: • Start key • Propane tank • Manual... -
Page 10: Overview
1.7 Overview Figure 3 Overview of SCANMASKIN 32 WS PROPANE Item Description Reference Control panel 4.4Control panel Handle Dust collector connection 6 Spare Parts Release Handel 6 Spare Parts Propane tank 581072 Wheel 6 Spare Parts Front wheel hydraulic pump... -
Page 11: Safety Regulations
SCANMASKIN World Series 32 Propane ENGLISH SAFETY REGULATIONS Read this entire chapter carefully! Failure to comply with safety regulations may result in serious injuries or damages. 2.1 Legend Notation regarding safety Notation regarding electrical safety Notation regarding safety during transport... -
Page 12: Propane Safety
A Material Safety Data Sheet for propane shall be posted in all buildings where propane will be used. Because propane is odorized, it is easily detected at levels of just a few parts per million, which is much less than the exposure limit of 1000 parts per million. www.scanmaskin.com... -
Page 13: Local Agencies And Regulations
SCANMASKIN World Series 32 Propane ENGLISH • If you smell propane while operating a propane floor machine, do the following: 1. Stop the engine: Push the throttle to the stop position turn the key switch to the off position. 2. Shut off the service valve on the propane cylinder. -
Page 14: Organizational Measures
Personnel entrusted with working with the machine must read the User Manual before starting work, in particular the “2Safety Regulations” chapter. To read these instructions after work is commenced is too late. This particularly applies to incidental activities such as setting up the www.scanmaskin.com... - Page 15 To perform maintenance work correctly it is imperative to be equipped with the proper tools for the task in question. Repairs may only be made by Scanmaskin Sweden AB certified service technicians. Some grinding work may generate sparks under certain circumstances. Personnel working with the machine must therefore be aware of the risk of fire and how to handle a fire situation properly.
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Page 16: Personnel Qualification
Do not switch off or remove the exhaust and or the ventilation devices whilst the machine is running! All persons in the proximity of the machine must wear ear and eye protection as well as safety shoes. In addition, the machine operator must wear close-fitting protective clothing. www.scanmaskin.com... -
Page 17: Propane Tanks
SCANMASKIN World Series 32 Propane ENGLISH Make sure there is no debris in the work area. Check the work area for screws or other hard objects in the concrete. Don’t use the machine if there are any foreign objects stuck into the surface. Such objects must be removed prior to operation of machine The battery power source must be equipped fused according to the table in “1.1Power specifi-... -
Page 18: Storage Propane Tanks
When the machine has been operated the grinding tools, Scan-On plates and other parts on the gear barrel may be hot. Take extra care to prevent burn injuries. www.scanmaskin.com... -
Page 19: Safety Regarding Transport
SCANMASKIN World Series 32 Propane ENGLISH Adjustment, servicing and inspection work on the period of time limits, specified in this User Manual as well as any information on the replacement or parts and equipment must be under- taken and/or complied with! These activities may only be undertaken by qualified personnel. -
Page 20: Transport
• Fasten the straps used for lifting at the two handles as shown in “Figure 4”. • Lift the machine. Figure 4: Lifting points 3.4 Inside vehicles • Detach the tools according to the instruction in “4.13 • Changing tools”. • Secure the machine inside the vehicle. www.scanmaskin.com... -
Page 21: Transporting Propane Tanks
SCANMASKIN World Series 32 Propane ENGLISH 3.5 Transporting propane tanks When transporting cylinders to a propane dealer or to a job, make sure the cylinders are secu- rely fastened and standing in an upright position with the service valve closed. -
Page 22: Operation Of Machine
Each grinding head is equipped with a Scan-on tool plate where the tools used are attached. See “Figure 5”. Figure 5 Illustrates the rotation of the grinding heads versus the lower gear. 4.4 Control panel Figure 6 Control panel of SCANMASKIN 32 WS PROPANE. www.scanmaskin.com... -
Page 23: Throttle
SCANMASKIN World Series 32 Propane ENGLISH Item Text Description Partnumber Speed / Hour Meter Total running hours / Head speed 580468 during operation Water Off/On Engage the water flow 596001+596022+596020 EMERGENCY STOP Emergency Stop 596003+596022+ 596020 Ignition key Starts and Stops the engine... -
Page 24: Adjusting Grinding Speed
Only use the emergency stop button if there is an emergency. Adjusting grinding speed Move the “Gas throttle” handle (2) forward to increase the grinding speed and backward to decrease it. See “1.2Mechanical specifications” for the rotation speed range. www.scanmaskin.com... -
Page 25: Safety Off Position
SCANMASKIN World Series 32 Propane ENGLISH 4.10 Safety off position When working on the machine, either maintenance or tool change, the machine must be set to the “Safety off position”. See “2.14 Definition of the “safety off position”” for further information. -
Page 26: Changing Tools
The segment is now fit on the Scan-On plate To make sure that the tool is secured, use a small plastic hammer and slightly hit the tool outwards. In reverse this technique can be used to loosen tools that are stuck. www.scanmaskin.com... -
Page 27: Maintenance
SCANMASKIN World Series 32 Propane ENGLISH MAINTENANCE 5.1 Precautions Set the machine into the Safety off position before beginning any work on the machine. See “2.10 Safety regarding operation of machine”. Read ”2.15 Safety regarding maintenance” before beginning any maintenance work. -
Page 28: Maintenance And Inspection List
• Check the spring steel disc on each grinding head for cracks (560116) Replace if damaged. Every 300 hours • Clean combustion chamber. * • Check and adjust valve clearance. * • Clean and lap valve seating surface. * www.scanmaskin.com... -
Page 29: Grinding Head Replacement / Assembly
SCANMASKIN World Series 32 Propane ENGLISH Every 500 hours This service is recommended to be performed by Scanmaskin authorized workshop For more detailed infor- mation about the 500- • Replace air cleaner secondary element. hour service interwall • Change the v-ring seals that is fitted on the grinding heads upper side. -
Page 30: Cleaning The Machine
Before starting to clean the machine, make sure it is in its” Safety off position” The power must not be connected while cleaning the machine. Do not use highly pressurized water to clean the machine. Water and soap are recommended. www.scanmaskin.com... -
Page 31: Trouble Shooting
SCANMASKIN World Series 32 Propane ENGLISH 5.6 Trouble shooting 5.6.1 Common faults Symptom Cause Correction Starter motor does • Weak or dead battery • Recharge or replace battery not operate • Start key is faulty • Check and replace key/switch •... - Page 32 Table 5 1 Common faults Abbreviation Person Machine Operator Scanmaskin certified service technician Table 5 2 Access rights for different persons www.scanmaskin.com...
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Page 33: Spare Parts
SCANMASKIN World Series 32 Propane ENGLISH SPARE PARTS 6.1 General parts www.scanmaskin.com... -
Page 34: Actuator, Hydraulic
6.2 Actuator, Hydraulic www.scanmaskin.com... - Page 35 SCANMASKIN World Series 32 Propane ENGLISH www.scanmaskin.com...
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Page 36: Front Wheel Sm-32
6.3 Front Wheel SM-32 www.scanmaskin.com... -
Page 37: Floating Cover
SCANMASKIN World Series 32 Propane ENGLISH 6.4 Floating Cover www.scanmaskin.com... -
Page 38: Engine Mounting
6.5 Engine mounting www.scanmaskin.com... -
Page 39: Engine Assembles
SCANMASKIN World Series 32 Propane ENGLISH 6.6 Engine assembles www.scanmaskin.com... -
Page 40: Central Centrifugal Clutch Assembly
6.7 Central centrifugal clutch assembly www.scanmaskin.com... -
Page 41: Upper Machine House Centrifugal Clutch Shaft
SCANMASKIN World Series 32 Propane ENGLISH 6.8 Upper Machine House Centrifugal clutch shaft www.scanmaskin.com... -
Page 42: Upper Machine House Belt System
6.9 Upper Machine House Belt system www.scanmaskin.com... -
Page 43: Upper Machine House Sm-32
SCANMASKIN World Series 32 Propane ENGLISH 6.10 Upper Machine House SM-32 www.scanmaskin.com... -
Page 44: Machine House Lower End Sm-32
6.11 Machine house lower end SM-32 www.scanmaskin.com... -
Page 45: Machine House Belt System Sm-32
SCANMASKIN World Series 32 Propane ENGLISH 6.12 Machine House Belt System SM-32 www.scanmaskin.com... -
Page 46: Center Shaft Assembly
6.13 Center Shaft Assembly www.scanmaskin.com... - Page 47 SCANMASKIN World Series 32 Propane ENGLISH Belt tensioner system www.scanmaskin.com...
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Page 48: Machine House Lower
6.14 Machine House Lower www.scanmaskin.com... -
Page 49: Grinding Shaft With Bushed Gear Wheel (2 Per Machine)
SCANMASKIN World Series 32 Propane ENGLISH 6.15 Grinding Shaft with bushed gear wheel (2 per machine) www.scanmaskin.com... -
Page 50: Grinding Shaft With Locked Gear Wheel (1 Per Machine)
6.16 Grinding Shaft with locked gear wheel (1 per machine) www.scanmaskin.com... -
Page 51: Grinding Head Sm-32
SCANMASKIN World Series 32 Propane ENGLISH 6.17 Grinding Head SM-32 www.scanmaskin.com... -
Page 52: Wheel System Sm-32 Propane
6.18 Wheel System SM-32 Propane www.scanmaskin.com... -
Page 53: Kick Stand Sm-32 Ws Propane
SCANMASKIN World Series 32 Propane ENGLISH 6.19 Kick Stand SM-32 WS PROPANE www.scanmaskin.com... -
Page 54: Handle Sm-32 Ws Propane
6.20 Handle SM-32 WS PROPANE www.scanmaskin.com... - Page 55 SCANMASKIN World Series 32 Propane ENGLISH 6.21 Chassis hose system SM-32 WS PROPANE www.scanmaskin.com...
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Page 56: Warranty
3. Periodic inspections, adjustments, maintenance work and changes are not covered by the war- ranty. 4. Scanmaskin is not liable for any damages to grinding discs, drive belts or other similar equip- ment. 5. The machine must be equipped with grinding tools approved by Scanmaskin Sweden AB 6. -
Page 57: Ec Declaration
SCANMASKIN World Series 32 Propane ENGLISH EC Declaration Declaration of conformity CE Scanmaskin Sweden AB Manufacturer Heljesvägen 10 Address 437 36Lindome Sweden Grinding machine Product Scanmaskin 32 World Series Name Propane ___________________ Serialnumber Standards used including number 2006/42/EG Machine directives... -
Page 58: Alphabetical Reference
Inspection list............................33 Precautions .............................. 32 Operation................................26 Power choice ................................6 inlet ................................6 source ................................6 Spare Parts ................................. 37 Specifications Electrical ..............................6 Tools changing ..............................31 Snap-On ..............................31 Transport ................................25 lifting ................................. 25 manual ..............................25 Warranty ................................60 www.scanmaskin.com... -
Page 59: Contact Information
SCANMASKIN World Series 32 Propane ENGLISH 10 Contact information Sweden (Head Office) Heljesvägen 10 Box 187 SE-437 22 Lindome Phone: +46 (0) 31 99 49 70 Fax: +46 (0) 31 99 48 70 E-mail: info@scanmaskin.se Website: www.scanmaskin.se Denmark Torvegade 22... - Page 60 SCANMASKIN SWEDEN AB Huvudkontor / Head office Box 187 SE-437 22 Lindome Phone: +46 (0)31- 99 49 70 Fax: +46 (0)31- 99 48 70 Email: info@scanmaskin.com Besöksadress / Visiting address Heljesvägen 10 SE-437 36 Lindome www.scanmaskin.com...
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