Cushman AC TUG Owner's Manual page 43

Using A Hydrometer
5. Draw electrolyte into the hydrometer
several times to permit the thermome-
ter to adjust to the electrolyte tempera-
ture and note the reading. Examine
the color of the electrolyte. A brown or
gray coloration indicates a problem
with the battery and is a sign that the
battery is nearing the end of its life.
6. Draw the minimum quantity of electro-
lyte into the hydrometer to permit the
float to float freely without contacting
the top or bottom of the cylinder.
7. Hold the hydrometer in a vertical posi-
tion at eye level and note the reading
where the electrolyte meets the scale
on the float.
8. Add or subtract four points (.004) to
the reading for every 10° F (6° C) the
electrolyte temperature is above or
below 80° F (27° C). Adjust the read-
ing to conform with the electrolyte tem-
perature, e.g., if the reading indicates
a specific gravity of 1.250 and the
electrolyte temperature is 90° F (32°
C), add four points (.004) to the 1.250
which gives a corrected reading of
1.254. Similarly if the temperature was
70° F (21° C), subtract four points
(.004) from the 1.250 to give a cor-
rected reading of 1.246.
9. Test each cell and note the readings
(corrected to 80° F or 27° C). A varia-
tion of fifty points between any two cell
readings (example 1.250 - 1.200) indi-
cates a problem with the low reading
cell(s).
As a battery ages the specific gravity of the
electrolyte will decrease at full charge. This
is not a reason to replace the battery pro-
viding all cells are within fifty points of each
other.
Since the hydrometer test is in response to
a vehicle exhibiting a performance problem,
the vehicle should be recharged and the
test repeated. If the results indicate a weak
cell, the battery or batteries should be
removed and replaced with a good battery
of the same brand, type and approximate
age.
ELECTROLYTE
TEMPERATURE
°F °C
160 71
+.032
+.030
150 65
+.028
+.026
140 60
+.024
+.022
130 54
+.020
+.018
120 49
+.016
+.014
110 43
+.012
+.010
100 37
+.008
+.006
+.004
90 32
+.002
0
80 26
70 21
60 15
50 10
40 4
30 -1
20 -6
10 -12
Hydrometer Temperature Correction
EXAMPLE #1
ELECTROLYTE TEMPERATURE
Above 80 °F (27 °C)
AMBIENT TEMPERATURE
Above 80 °F (27 °C)
ELECTROLYTE TEMPERATURE
Above 90 °F (32 °C)
HYDROMETER READING 1.250
1.250 + .004 = 1.254
CORRECTED SPECIFIC GRAVITY
READING
-.002
-.004
-.006
EXAMPLE #2
-.008
ELECTROLYTE TEMPERATURE
-.010
Above 80 °F (27 °C)
-.012
AMBIENT TEMPERATURE
-.014
Above 80 °F (27 °C)
-.016
-.018
ELECTROLYTE TEMPERATURE
-.020
Above 70 °F (21 °C)
-.022
HYDROMETER READING 1.250
-.024
1.250 - .004 = 1.246
-.026
CORRECTED SPECIFIC GRAVITY
-.028
READING
M
AINTENANCE
37