Cushman AC TUG Service & Parts Manual
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Cushman AC TUG Service & Parts Manual

Electric industrial tow tractor
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AC TUG
Service Parts Manual
668734 - D
REVISED MAY 2019
ISSUED OCTOBER 2017

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Summary of Contents for Cushman AC TUG

  • Page 1 AC TUG Service Parts Manual 668734 - D REVISED MAY 2019 ISSUED OCTOBER 2017...
  • Page 2 CALIFORNIA Proposition 65 Operating, servicing and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause can- cer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle in a well-ventilated area and wear gloves or wash your hands fre- quently when servicing your vehicle.
  • Page 3 SERVICE PARTS MANUAL ELECTRIC INDUSTRIAL TOW TRACTOR AC TUG STARTING MODEL YEAR 2017 Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed be- yond the factory specifications. Such modifications can cause serious personal injury or death. Textron Specialized Vehicles prohibits and dis-claims responsibility for any such modifications or any other alteration which would adversely affect the safety of the vehicle.
  • Page 4 GENERAL INFORMATION To obtain a copy of the limited warranty applicable to the vehicle, call or write a local Distributor, authorized Branch or the Warranty Department with vehicle serial number and manufacturer code. The use of non Original Equipment Manufacturer (OEM) approved parts may void the warranty.
  • Page 5 TABLE OF CONTENTS SECTION Page No. HOW TO USE THE SERVICE PARTS MANUAL ..........V ACCELERATOR .
  • Page 6 NOTES Page iv Service Parts Manual Service Parts Manual...
  • Page 7 HOW TO USE THE SERVICE PARTS MANUAL This manual is divided into several sections: • GENERAL INFORMATION • ILLUSTRATED PARTS BREAKDOWN The first section, GENERAL INFORMATION, contains the following information: • WARRANTY INFORMATION • TABLE OF CONTENT • HOW TO USE THE SERVICE PARTS MANUAL The second section, ILLUSTRATED PARTS BREAKDOWN, contains illustrations and parts lists for all systems of your vehicle.
  • Page 8 HOW TO USE THE SERVICE PARTS MANUAL Title Title *See Body Section for decal information 102,104 Front of Vehicle 83,88 81,86 84,89 82,87 128 129 Left hand illustration page Parts list (continued on rear of page if required) 1. WHEN THE PART NUMBER IS NOT KNOWN •...
  • Page 9 HOW TO USE THE SERVICE PARTS MANUAL 3. COLOR CODE FOR BODY COMPONENTS The last two digits of the part number for the body part will denote the color code, locate the part number for the cowl, rear body, seat pod, side panel or seat wrap then locate your color in the list below, replace the last ** or XX with the two digit color code.
  • Page 10 ACCELERATOR ACCELERATOR ASSEMBLY includes items 2 - 15 Front of Vehicle 668734 Service Parts Manual Page A-1...
  • Page 11 ACCELERATOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 12 ACCELERATOR Floor Panel Front of Vehicle Accelerator Pedal Assembly 668734 Service Parts Manual Page A-3...
  • Page 13 ACCELERATOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 14 ACCELERATOR Notes: 668734 Service Parts Manual Page A-5...
  • Page 15 ACCELERATOR Notes: 668734 Service Parts Manual Page A-6...
  • Page 16 BATTERY SYSTEM Part of Battery Front of Vehicle Battery Pan (Part of Body) 668734 Service Parts Manual Page B-1...
  • Page 17 BATTERY SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 18 BATTERY SYSTEM Notes: 668734 Service Parts Manual Page B-3...
  • Page 19 BATTERY SYSTEM Notes: 668734 Service Parts Manual Page B-4...
  • Page 20 BATTERY CHARGER Rear Panel (Part of Body) Inner Fender Front of Vehicle (Part of Body) Cord Storage Panel (Part of Body) 668734 Service Parts Manual Page C-1...
  • Page 21 BATTERY CHARGER THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 22 BATTERY CHARGER Notes: 668734 Service Parts Manual Page C-3...
  • Page 23 BATTERY CHARGER Notes: 668734 Service Parts Manual Page C-4...
  • Page 24 BODY Front of Vehicle 668734 Service Parts Manual Page D-1...
  • Page 25 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 26 BODY Front of Vehicle Front of Vehicle 668734 Service Parts Manual Page D-3...
  • Page 27 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 28 BODY Notes: 668734 Service Parts Manual Page D-5...
  • Page 29 BODY Notes: 668734 Service Parts Manual Page D-6...
  • Page 30 BRAKES Rear Axle Part of Body Frame Fork Assembly Front of Vehicle 668734 Service Parts Manual Page E-1...
  • Page 31 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 32 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 33 BRAKES Notes: 668734 Service Parts Manual Page E-4...
  • Page 34 BRAKES FOR VEHICLES WITH FRONT WHEEL BRAKES Fork Assembly Front of Vehicle BRAKE HUB ASSEMBLY includes items 2 - 27 FRONT BRAKE SHOE ASSEMBLY includes items 3 - 15 FRONT AXLE HUB ASSEMBLY includes items 21 - 27 668734 Service Parts Manual Page E-5...
  • Page 35 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 36 BRAKES REAR WHEEL BRAKE HYDRAULIC BRAKE ASSEMBLY (DRIVER SIDE) includes items 4 - 19, 21 HYDRAULIC BRAKE ASSEMBLY (PASSENGER SIDE) includes items 4 - 18, 20, 21 ADJUSTER KIT includes items 5 - 8 HARDWARE KIT includes items 12 - 15 668734 Service Parts Manual Page E-7...
  • Page 37 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 38 BRAKES Notes: 668734 Service Parts Manual Page E-9...
  • Page 39 BRAKES Notes: 668734 Service Parts Manual Page E-10...
  • Page 40 ELECTRICAL Seat Front of Vehicle Part of Main Harness 668734 Service Parts Manual Page F-1...
  • Page 41 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 42 ELECTRICAL Front of Vehicle Part of Solenoid Solenoid To Battery Positive Center Panel (Part of Body) 668734 Service Parts Manual Page F-3...
  • Page 43 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 44 ELECTRICAL Main Harness Front of Vehicle Motor Part of Headlight Part of Motor Front of Vehicle Front of Vehicle Front Fork 668734 Service Parts Manual Page F-5...
  • Page 45 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 46 ELECTRICAL FOR CE/EE VEHICLES Tube Support Weldment (Part of Body) Solenoid Front of Vehicle Front of Vehicle Body Panel Front of Vehicle Seat Panel 668734 Service Parts Manual Page F-7...
  • Page 47 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 48 ELECTRICAL Notes: 668734 Service Parts Manual Page F-9...
  • Page 49 ELECTRICAL Notes: 668734 Service Parts Manual Page F-10...
  • Page 50 FORK AND HANDLE BAR FOR VEHICLES WITHOUT FRONT WHEEL BRAKES Fork Tube on Body Front of Vehicle Lug Nuts 668734 Service Parts Manual Page G-1...
  • Page 51 FORK AND HANDLE BAR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
  • Page 52 FORK AND HANDLE BAR FOR VEHICLES WITH FRONT WHEEL BRAKES Fork Tube on Body FORK ASSEMBLY includes items 2 - 14 FORK includes item 3 Part of Brake Hub Front of Vehicle Part of Brake Hub Front Brake Hub 668734 Service Parts Manual Page G-3...
  • Page 53 FORK AND HANDLE BAR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
  • Page 54 FORK AND HANDLE BAR Notes: 668734 Service Parts Manual Page G-5...
  • Page 55 FORK AND HANDLE BAR Notes: 668734 Service Parts Manual Page G-6...
  • Page 56 MOTOR Rear Axle Front of Vehicle 668734 Service Parts Manual Page H-1...
  • Page 57 MOTOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 58 MOTOR Notes: 668734 Service Parts Manual Page H-3...
  • Page 59 MOTOR Notes: 668734 Service Parts Manual Page H-4...
  • Page 60 REAR AXLE Powertrain Mounting Weldment Front of Vehicle REAR AXLE, 17.05:1 includes items 2 - 28 668734 Service Parts Manual Page J-1...
  • Page 61 REAR AXLE THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 62 REAR AXLE THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 63 REAR AXLE Notes: 668734 Service Parts Manual Page J-4...
  • Page 64 REAR SUSPENSION Front of Vehicle Body 668734 Service Parts Manual Page K-1...
  • Page 65 REAR SUSPENSION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 66 REAR SUSPENSION Notes: 668734 Service Parts Manual Page K-3...
  • Page 67 REAR SUSPENSION Notes: 668734 Service Parts Manual Page K-4...
  • Page 68 SEATING Front of Vehicle Body 647694 Service Parts Manual Page L-1...
  • Page 69 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 70 SEATING Notes: 647694 Service Parts Manual Page L-3...
  • Page 71 SEATING Notes: 647694 Service Parts Manual Page L-4...
  • Page 72 WHEELS AND TIRES WHEEL AND TIRE ASSEMBLY, FRONT (4 LUG RIM) includes items 2 - 4 WHEEL AND TIRE ASSEMBLY, REAR (5 LUG RIM) includes items 8 - 10 (Style of tire may differ from tire shown) LUG NUTS Foam Filled Tire Solid Non-marking Tire 668734 Service Parts Manual Page M-1...
  • Page 73 WHEELS AND TIRES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 74 WHEELS AND TIRES Notes: 668734 Service Parts Manual Page M-3...
  • Page 75 WHEELS AND TIRES Notes: 668734 Service Parts Manual Page M-4...
  • Page 76 DECALS AND LABELS 665817 Front of Vehicle Front of Vehicle 7.5A 666035 Front of Vehicle 668734 Service Parts Manual Page N-1...
  • Page 77 * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY. 624539 CUSHMAN EMBLEM..................71597G01 SELF THREADING NUT.................. 665817 RUN/TOW LABEL.................... 666035 FUSE LABEL ....................
  • Page 78 DECALS AND LABELS Notes: 668734 Service Parts Manual Page N-3...
  • Page 79 DECALS AND LABELS Notes: 668734 Service Parts Manual Page N-4...
  • Page 80 Textron Specialized Vehicles, Inc., 1451 Marvin Griffin Road, Augusta, Georgia 30906 - 3852 USA Owner’s guides and repair manuals are available from a local Distributor, an authorized Branch, Genuine E-Z-GO Parts & Accessories Department or at www.shopezgo.com. Copyrighted Material This manual may not be reproduced in whole or in part without the express permission of E-Z-GO Division of Textron Inc.

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